Patents Assigned to UNILIN, BVBA
  • Patent number: 11400701
    Abstract: A method of manufacturing a decorative surface includes the steps of a) impregnating a paper substrate with a thermosetting resin; b) jetting a colour pattern with one or more aqueous inkjet inks including a polymer latex binder on the thermosetting resin impregnated paper; c) drying the one or more aqueous inkjet inks; and d) heat pressing the thermosetting paper carrying the colour pattern into a decorative surface.
    Type: Grant
    Filed: October 10, 2014
    Date of Patent: August 2, 2022
    Assignees: AGFA NV, Unilin BVBA
    Inventors: Roel De Mondt, Rita Torfs
  • Publication number: 20210040747
    Abstract: A floor panel for forming a floor covering, where the floor panel includes a layer-shaped substrate, as well as a decorative top layer situated above the substrate; and where the substrate includes at least a layer which is realized on the basis of a composition including at least a thermoplastic synthetic material being polyester.
    Type: Application
    Filed: September 30, 2020
    Publication date: February 11, 2021
    Applicant: UNILIN, BVBA
    Inventor: Martin SEGAERT
  • Publication number: 20210010277
    Abstract: A method for manufacturing a floor panel with a substrate and a top layer of laminate, which floor panel, at one or more edges, is provided with a lower edge region, where the laminate extends in one piece from the actual upper surface of the substrate over the lower edge region at least up to a point. The laminate surface is situated at a level in a horizontal plane which intersects the substrate and that the substrate material, at the location of the lower edge region, has the same or a lower density than at the actual upper surface of the substrate material.
    Type: Application
    Filed: September 30, 2020
    Publication date: January 14, 2021
    Applicant: UNILIN, BVBA
    Inventor: Christof VANDEVOORDE
  • Publication number: 20210008922
    Abstract: Method for manufacturing decorative panels, where the panel includes a panel substrate material and a top decorative layer. The method includes applying the top decorative layer to the panel substrate material at least through additive manufacturing techniques, more particularly through material jetting. The process further concerns panels obtained or obtainable through such method.
    Type: Application
    Filed: March 14, 2019
    Publication date: January 14, 2021
    Applicant: UNILIN, BVBA
    Inventors: Laurent MEERSSEMAN, Benjamin CLEMENT
  • Publication number: 20200370309
    Abstract: A panel including at least a substrate of thermoplastic material and a top layer with a printed decor and a translucent or transparent wear layer. The substrate has a thickness larger than one half of the thickness of the entire panel, and the substrate at least includes two layers, where the two layers each include thermoplastic material. A first one of the two layers further includes at least 60 percent by weight of filler materials and a second one of the two layers includes less fillers or is not filled, and is situated above the first one of the two layers.
    Type: Application
    Filed: August 11, 2020
    Publication date: November 26, 2020
    Applicant: UNILIN, BVBA
    Inventors: Martin SEGAERT, Christophe NAEYAERT
  • Publication number: 20200362572
    Abstract: A method for manufacturing floor panels, wherein these floor panels have a thickness of 2 to 6 millimeters and comprises at least a substrate and a decor provided thereon, wherein said substrate substantially consists of thermoplastic material and filler materials, wherein said filler materials form at least 40 percent by weight of said substrate, and wherein the method comprises at least the step of providing a first solid substrate layer by means of extrusion, wherein said substrate layer comprises said thermoplastic material and filler; the step of providing said decor by directly printing the substrate; and the step of liquidly applying a lacquer layer on said decor, and subsequently hardening said lacquer layer by UV light.
    Type: Application
    Filed: July 31, 2020
    Publication date: November 19, 2020
    Applicant: UNILIN, BVBA
    Inventor: Christophe NAEYAERT
  • Patent number: 10829943
    Abstract: A floor panel for forming a floor covering, where the floor panel includes a layer-shaped substrate, as well as a decorative top layer situated above the substrate; and where the substrate includes at least a layer which is realized on the basis of a composition including at least a thermoplastic synthetic material; and the composition, apart from the thermoplastic synthetic material, also includes at least one or more elastomers; and that the thermoplastic synthetic material concerns thermoplastic polyester.
    Type: Grant
    Filed: November 1, 2019
    Date of Patent: November 10, 2020
    Assignee: UNILIN, BVBA
    Inventor: Martin Segaert
  • Patent number: 10829942
    Abstract: A floor panel with a substrate and a top layer of laminate, which floor panel, at one or more edges, is provided with a lower edge region, wherein the laminate extends in one piece from the actual upper surface of the substrate over the lower edge region at least up to a point, wherein the laminate surface is situated at a level in a horizontal plane which intersects the substrate, and that the substrate material, at the location of the lower edge region, has the same or a lower density than at the actual upper surface of the substrate material. The invention also relates to a method for realizing such floor panels.
    Type: Grant
    Filed: October 25, 2016
    Date of Patent: November 10, 2020
    Assignee: UNILIN, BVBA
    Inventor: Christof Vandevoorde
  • Publication number: 20200338908
    Abstract: Panels having a decorative surface may include a plate shaped substrate and a top layer, and the top layer may include a paper layer having a printed pattern. A method for manufacturing such panels may involve providing the paper layer with a treatment, including providing the paper layer with an ink receiving substance. The treated paper layer may be provided with at least a portion of the printed pattern by depositing pigment containing inks using a digital inkjet printer of a single pass type. The printed pattern may have a definition of at least 200 dpi. The pigment containing inks may be water-based. The digital inkjet printer may include print heads with nozzles for firing droplets of pigment containing inks onto the treated paper layer. The paper layer may have a mean air resistance according to the Gurley method of below 30 seconds, and have a weight between 60 and 90 grams per square meter. The paper layer may be fed from a roll, printed upon, and rolled back up again.
    Type: Application
    Filed: July 10, 2020
    Publication date: October 29, 2020
    Applicant: UNILIN, BVBA
    Inventors: Benjamin CLEMENT, Luc DE BOE
  • Patent number: 10814648
    Abstract: Panels having a decorative surface may include a plate shaped substrate and a top layer, and the top layer may include a paper layer having a printed pattern. A method for manufacturing such panels may involve providing the paper layer with a treatment, including providing the paper layer with an ink receiving substance. The treated paper layer may be provided with at least a portion of the printed pattern by depositing pigment containing inks using a digital inkjet printer of a single pass type. The printed pattern may have a definition of at least 200 dpi. The pigment containing inks may be water-based. The digital inkjet printer may include print heads with nozzles for firing droplets of pigment containing inks onto the treated paper layer. The paper layer may have a mean air resistance according to the Gurley method of below 30 seconds, and have a weight between 60 and 90 grams per square meter. The paper layer may be fed from a roll, printed upon, and rolled back up again.
    Type: Grant
    Filed: July 10, 2020
    Date of Patent: October 27, 2020
    Assignee: UNILIN, BVBA
    Inventors: Benjamin Clement, Luc De Boe
  • Patent number: 10807385
    Abstract: Panels having a decorative surface may include a plate shaped substrate and a top layer, and the top layer may include a paper layer having a printed pattern. A method for manufacturing such panels may involve providing the paper layer with at least a portion of the printed pattern by depositing pigment containing inks using a digital inkjet printer of a single pass type. The printed pattern may have a definition of at least 200 dpi. The pigment containing inks may be water-based. The digital inkjet printer may include print heads with nozzles for firing droplets of pigment containing inks onto the paper layer. The droplets may have a volume smaller than 50 picoliters. The dry weight of the deposited pigment containing ink may be less than 10 grams per square meter. The printed pattern may cover 80 percent or more the paper layer. The paper layer may have a mean air resistance according to the Gurley method of below 30 seconds, and having a weight between 60 and 90 grams per square meter.
    Type: Grant
    Filed: December 19, 2019
    Date of Patent: October 20, 2020
    Assignee: UNILIN, BVBA
    Inventors: Benjamin Clement, Luc De Boe
  • Patent number: 10774543
    Abstract: A panel including at least a substrate of thermoplastic material and a top layer with a printed decor and a translucent or transparent wear layer. The substrate includes three layers, including a lowermost layer, a central layer and an uppermost layer, all made from thermoplastic material, where the thermoplastic material of the central layer is more rigid than the thermoplastic material of the lower most layer and the uppermost layer.
    Type: Grant
    Filed: March 26, 2019
    Date of Patent: September 15, 2020
    Assignee: UNILIN, BVBA
    Inventors: Martin Segaert, Christophe Naeyaert
  • Patent number: 10731689
    Abstract: Composed element including at least two panel-shaped elements, which each have an edge zone in which coupling means are present in the form of a profiled part respectively extending in the longitudinal direction of the respective edge zone, as well as each including an end face extending transversely to the respective edge zone, wherein said profiled parts allow coupling the panel-shaped elements together in an interlocking manner, wherein at least one of the panel-shaped elements includes an arrangement which hides from view at least a portion of the profiled part formed at the pertaining edge zone at the location of the end face.
    Type: Grant
    Filed: May 2, 2019
    Date of Patent: August 4, 2020
    Assignee: UNILIN, BVBA
    Inventors: Luc Maertens, Mark Cappelle, Luc Vanhastel, Luc Deman, Guy Van Hooydonck
  • Patent number: 10730332
    Abstract: A method for manufacturing polymeric decorative panels includes, in order, the steps of a) inkjet printing an image on a first thermoplastic foil using an aqueous pigmented inkjet ink; b) applying a second thermoplastic foil on the inkjet printed image; c) heat pressing the first and second thermoplastic foils into a decorative laminate; and d) cutting the laminate into a decorative panel; wherein the aqueous pigmented inkjet ink contains polymeric resin particles and a self-dispersing colour pigment; and at least one of the first and second thermoplastic foils is a transparent foil.
    Type: Grant
    Filed: May 11, 2016
    Date of Patent: August 4, 2020
    Assignees: AGFA NV, UNILIN BVBA
    Inventor: Roel De Mondt
  • Patent number: 10723106
    Abstract: A method for manufacturing decorative surfaces includes, in order, the steps of a) inkjet printing an image on a first thermoplastic foil by jetting and UV curing one or more pigmented free radical UV curable inkjet inks on the first thermoplastic foil; b) applying on the inkjet printed image a second thermoplastic foil carrying a layer containing a vinylchloride-vinylacetate-vinylalcohol copolymer with the layer facing the inkjet printed image on the first thermoplastic foil; and c) heat pressing the first and second thermoplastic foils into a decorative laminate; wherein at least one of the first and second thermoplastic foils is transparent, and the one or more pigmented free radical UV curable inkjet inks contain a polymerizable composition having: 30 to 90 wt % of one or more compounds with one ethylenically unsaturated polymerizable group; 10 to 70 wt % of one or more compounds with two ethylenically unsaturated polymerizable groups; and 0 to 10 wt % of one or more compounds with three or more ethylenic
    Type: Grant
    Filed: February 20, 2020
    Date of Patent: July 28, 2020
    Assignees: AGFA NV, UNILIN BVBA
    Inventors: Jens Lenaerts, Nadine Willems, Hubertus Van Aert
  • Publication number: 20200199892
    Abstract: A panel for forming a floor covering, where this panel includes a substrate including at least a layer of thermoplastic material, where the panel, above the layer, comprises at least also a printed decor and a translucent or transparent wear layer. The layer also includes at least individual fibers having a length greater than 1 millimeter, where the individual fibers are loose and freely distributed within the layer of thermoplastic material.
    Type: Application
    Filed: March 4, 2020
    Publication date: June 25, 2020
    Applicant: UNILIN, BVBA
    Inventors: Martin SEGAERT, Christophe NAEYAERT
  • Publication number: 20200157812
    Abstract: A board includes at least a substrate which is formed at least of a gypsum-based and/or cement-based basic material layer with a compressive strength of 30 kg/cm2 and a resin-based covering provided on at least one side of the substrate, in the form of a laminate layer directly pressed onto the substrate.
    Type: Application
    Filed: March 21, 2018
    Publication date: May 21, 2020
    Applicant: Unilin, BVBA
    Inventor: Benjamin CLEMENT
  • Publication number: 20200130381
    Abstract: Panels having a decorative surface may include a plate shaped substrate and a top layer, and the top layer may include a paper layer having a printed pattern. A method for manufacturing such panels may involve providing the paper layer with at least a portion of the printed pattern by depositing pigment containing inks using a digital inkjet printer of a single pass type. The printed pattern may have a definition of at least 200 dpi. The pigment containing inks may be water-based. The digital inkjet printer may include print heads with nozzles for firing droplets of pigment containing inks onto the paper layer. The droplets may have a volume smaller than 50 picoliters. The dry weight of the deposited pigment containing ink may be less than 10 grams per square meter. The printed pattern may cover 80 percent or more the paper layer. The paper layer may have a mean air resistance according to the Gurley method of below 30 seconds, and having a weight between 60 and 90 grams per square meter.
    Type: Application
    Filed: December 19, 2019
    Publication date: April 30, 2020
    Applicant: UNILIN, BVBA
    Inventors: Benjamin CLEMENT, Luc DE BOE
  • Patent number: 10625494
    Abstract: A method for manufacturing decorative surfaces includes, in order, the steps of a) inkjet printing an image on a first thermoplastic foil by jetting and UV curing one or more pigmented free radical UV curable inkjet inks on the first thermoplastic foil; b) applying on the inkjet printed image a second thermoplastic foil carrying a layer containing a vinylchloride-vinylacetate-vinylalcohol copolymer with the layer facing the inkjet printed image on the first thermoplastic foil; and c) heat pressing the first and second thermoplastic foils into a decorative laminate; wherein at least one of the first and second thermoplastic foils is transparent, and the one or more pigmented free radical UV curable inkjet inks contain a polymerizable composition having: 30 to 90 wt % of one or more compounds with one ethylenically unsaturated polymerizable group; 10 to 70 wt % of one or more compounds with two ethylenically unsaturated polymerizable groups; and 0 to 10 wt % of one or more compounds with three or more ethylenic
    Type: Grant
    Filed: September 26, 2017
    Date of Patent: April 21, 2020
    Assignees: AGFA NV, UNILIN BVBA
    Inventors: Jens Lenaerts, Nadine Willems, Hubertus Van Aert
  • Patent number: 10619357
    Abstract: A method for manufacturing panels with at least a substrate and a top layer. The method having the steps of providing a granulate having thermoplastic material and having an average particle size of less than 1 millimeter, forming a substrate layer by strewing the granulate, consolidating the layer between the belts of a continuous press device, and providing the top layer on the substrate.
    Type: Grant
    Filed: August 8, 2017
    Date of Patent: April 14, 2020
    Assignee: UNILIN, BVBA
    Inventors: Martin Segaert, Christophe Naeyaert