Patents Assigned to Vulcan Chemicals
  • Patent number: 7112709
    Abstract: A method for recovering much of the carbon and chlorine value in the heavy ends and other undesired by-products formed during the production of a C3 or higher polychlorinated alkane through the reaction of carbon tetrachloride with an olefine or chlorinated olefine, the improvement comprising the step of first separating the heavy ends and any other higher or lower boiling chlorohydrocarbon impurities from most of the desired product, and subjecting the separated heavy ends and impurities therewith to a high temperature exhaustive chlorination to produce carbon tetrachloride, tetrachloroethene, and minor amounts of hexachlorobutadiene and hexachlorobenzene by-products.
    Type: Grant
    Filed: September 9, 2003
    Date of Patent: September 26, 2006
    Assignee: Vulcan Chemicals
    Inventor: Rodney L. Klausmeyer
  • Publication number: 20040225166
    Abstract: A continuous process is provided for the manufacture of haloalkanes by the reaction of carbon tetrachloride with olefins in the presence of iron metal, trialkylphosphate, and ferric chloride. A fraction of the catalyst and co-catalyst are separated after the reaction and recycled. In a preferred application, the olefin is ethene, and the haloalkane product is 1,1,1,3-tetrachloropropane. Two distillation steps take place in order to enhance the production of 1,1,1,3-tetrachloropropane.
    Type: Application
    Filed: August 26, 2003
    Publication date: November 11, 2004
    Applicant: VULCAN CHEMICALS A BUSINESS GROUP OF VULCAN MATERIALS COMPANY
    Inventors: Richard L. Wilson, John L. Dawkins
  • Publication number: 20040204619
    Abstract: Isopropyl chloride (IPC) is prepared by the chlorination of propane or propene or propyne, or by any other means resulting in an IPC product containing significant amounts of undesired olefins. Such impure product may be purified by chlorination followed by distillation, by distillation followed by chlorination followed by distillation, by chlorination followed by treatment to reduce chlorine concentration followed by distillation, or by distillation followed by chlorination followed by treatment followed by distillation.
    Type: Application
    Filed: March 25, 2004
    Publication date: October 14, 2004
    Applicant: VULCAN CHEMICALS a Business Group of Vulcan Materials Company
    Inventors: Eric L. Mainz, Richard L. Wilson, John Lee Dawkins, Janice M. Nyberg
  • Patent number: 6720466
    Abstract: A process for economically producing 1,1,1,3,3-pentachloropropane under conditions which preserve the activity of the catalyst. In a preferred embodiment, a two-stage distillation process is employed. In the two-stage process, the size of the equipment, temperature and vacuum are varied.
    Type: Grant
    Filed: April 17, 2002
    Date of Patent: April 13, 2004
    Assignee: Vulcan Chemicals Division of Vulcan Materials Company
    Inventors: Richard L. Wilson, John L. Dawkins, Rodney L. Klausmeyer, James J. Weller
  • Publication number: 20030229422
    Abstract: A chloride dioxide generation system made efficient by the use of a minimum number of seals and the use of a sophisticated computerized control system with the chlorine dioxide generation system comprising a) multiple PID loop control, b) a touch screen interface (HMI), c) automatic flow control of chemical precursors, d) a process controller, e) a minimum number of seals, f) a seal-less vacuum eductor, g) a unit design of the ejector; seal-less tubing connector and seal-less manual flowmeters, h) a vacuum eductor to be used with gas supply and other chemical feeds, i) a mass dispersion chlorine flowmeter to accurately supply amount of chlorine gas, j) an optical chlorine dioxide analyzer looped to the process controller and k) an automatic efficiency control screen.
    Type: Application
    Filed: June 9, 2003
    Publication date: December 11, 2003
    Applicants: VULCAN CHEMICALS, A BUSINESS GROUP OF VULCAN MATERIALS COMPANY
    Inventors: Edward M. Martens, Earl B. Smith, Gregory J. Beckstrom
  • Patent number: 6646020
    Abstract: A composition useful as a blowing agent having no flash point or reduced combustibility comprising 2-chloropropane and a gas selected from the group consisting of a fluorohydrocarbon, perfluorocarbons, fluoroethers, hydrofluoropolyethers and mixtures thereof is disclosed. A polyisocyanurate foam or a polyurethane modified polyisocyanurate foam having a mainly closed cell structure and also a method for preparing this foam, the latter comprising closed cells wherein a foam blowing agent consisting of a mixture of 2-chloropropane and one or more HFC compounds including pentafluoropropane, pentafluorobutane, heptafluoropropane, hexafluoropropane or pentafluoroethane are disclosed. Pentanes can be added if desired. Azeotropic mixtures in which 2-chloropropane is an ingredient are disclosed.
    Type: Grant
    Filed: February 14, 2002
    Date of Patent: November 11, 2003
    Assignee: Vulcan Chemicals a division of Vulcan Materials Company
    Inventors: Janice M. Nyberg, Eric L. Mainz
  • Publication number: 20030199716
    Abstract: A process for economically producing 1,1,1,3,3-pentachloropropane under conditions which preserve the activity of the catalyst. In a preferred embodiment, a two-stage distillation process is employed. In the two-stage process, the size of the equipment, temperature and vacuum are varied.
    Type: Application
    Filed: April 17, 2002
    Publication date: October 23, 2003
    Applicant: VULCAN CHEMICALS DIVISION OF VULCAN MATERIALS COMPANY
    Inventors: Richard L. Wilson, John L. Dawkins, Rodney L. Klausmeyer, James J. Weller
  • Patent number: 6627085
    Abstract: Disclosed is a process for reducing the amount of silicon in brine. More specifically the silicon content of the brine is reduced to 1 ppm or less by using low caustic excess. The disclosed process can also be characterized as lowering sodium hydroxide excess (caustic excess) while maintaining the sodium carbonate level thereby obtaining a brine with a low level of silicon. A further purification step employs a sludge blanket.
    Type: Grant
    Filed: June 25, 2001
    Date of Patent: September 30, 2003
    Assignee: Vulcan Chemicals
    Inventors: Derrek R. Burrows, Brian W. Johnson
  • Patent number: 6617479
    Abstract: Preparing isopropyl chloride (2-chloropropane) employing propylene, hydrochloric acid and ferric chloride catalyst in an isopropyl chloride solution at effective temperatures and pressure to produce 2-chloropropane. The amount of ferric chloride catalyst is less than that conventionally employed and the temperature and pressure are greater than conventionally employed.
    Type: Grant
    Filed: August 19, 2002
    Date of Patent: September 9, 2003
    Assignee: Vulcan Chemicals division of Vulcan Materials Company
    Inventors: Rodney L. Klausmeyer, David E. Brummond
  • Patent number: 6602442
    Abstract: A dry disinfectant composition for the production of aqueous solutions of chlorine dioxide of predetermined concentration is formulated of a mixture of lithium hypochlorite, sodium bisulfate and sodium chlorite. Special liquid and dry formulations are also contemplated for convenience of use, for quality assurance and for safety.
    Type: Grant
    Filed: October 12, 2000
    Date of Patent: August 5, 2003
    Assignee: Vulcan Chemicals
    Inventor: Anthony R. Pitochelli
  • Patent number: 6552238
    Abstract: Provided is a method and system for separating heavy ends from a halogenated alkane in a waste stream. The method includes: (a) removing a bottom fraction containing heavy ends from a catalyst recovery unit and conveying the bottom fraction to a vessel; (b) introducing steam into the bottom fraction containing heavy ends; (c) removing a halogenated alkane vapor and a water vapor from the waste treatment unit; (d) condensing the halogenated alkane and water vapors; and (e) separating the halogenated alkane phase and water phase from the heavy ends.
    Type: Grant
    Filed: August 31, 2001
    Date of Patent: April 22, 2003
    Assignee: Vulcan Chemicals
    Inventors: Eric L. Mainz, Richard L. Wilson
  • Patent number: 6534688
    Abstract: A process is provided for the stabilization of polychlorinated alkanes against dehydrochlorination. The process comprises adding a phenol compound to a polychlorinated alkane such that the dehydrochlorination of the polychlorinated alkane is suppressed when heated in the presence of iron(III). In a preferred embodiment, the process comprises the prevention or reduction of dehydrochlorination of 1,1,1,3,3-pentachloropropane when heated in the presence of iron(III) contamination by the addition of monomethyl ether hydroquinone. In another embodiment, the long term storage stability of polychlorinated alkanes against dehydrochlorination is improved due to the addition of a phenol compound.
    Type: Grant
    Filed: June 11, 2001
    Date of Patent: March 18, 2003
    Assignee: Vulcan Chemicals
    Inventor: Rodney L. Klausmeyer
  • Publication number: 20030026749
    Abstract: Disclosed is a process for reducing the amount of silicon in brine. More specifically the silicon content of the brine is reduced to 1 ppm or less by using low caustic excess. The disclosed process can also be characterized as lowering sodium hydroxide excess (caustic excess) while maintaining the sodium carbonate level thereby obtaining a brine with a low level of silicon. A further purification step employs a sludge blanket.
    Type: Application
    Filed: June 25, 2001
    Publication date: February 6, 2003
    Applicant: VULCANS CHEMICALS
    Inventors: Derrek R. Burrows, Brian W. Johnson
  • Patent number: 6500995
    Abstract: A process is provided by which addition of water is used to enhance the production of any hydrochlorocarbon feedstock through the use of Kharasch chemistry, i.e. the combination of a polychlorinated alkane with an olefin to produce a chlorinated or hydrochlorinated alkane with the use of a transition metal compound in homogeneous solution as catalyst. Preferably, water is added to increase the production of 1,1,1,3,3-pentachloropropane by the reaction of carbon tetrachloride and vinyl chloride in the presence of a catalyst mixture of organo phosphate solvent, iron metal and ferric chloride.
    Type: Grant
    Filed: June 14, 2001
    Date of Patent: December 31, 2002
    Assignee: Vulcan Chemicals
    Inventor: Lloyd B. Branam
  • Publication number: 20020198273
    Abstract: A composition useful as a blowing agent having no flash point or reduced combustibility comprising 2-chloropropane and a gas selected from the group consisting of a fluorohydrocarbon, perfluorocarbons, fluoroethers, hydrofluoropolyethers and mixtures thereof is disclosed. A polyisocyanurate foam or a polyurethane modified polyisocyanurate foam having a mainly closed cell structure and also a method for preparing this foam, the latter comprising closed cells wherein a foam blowing agent consisting of a mixture of 2-chloropropane and one or more HFC compounds including pentafluoropropane, pentafluorobutane, heptafluoropropane, hexafluoropropane or pentafluoroethane are disclosed. Pentanes can be added if desired. Azeotropic mixtures in which 2-chloropropane is an ingredient are disclosed.
    Type: Application
    Filed: February 14, 2002
    Publication date: December 26, 2002
    Applicant: Vulcan Chemicals, Division of Vulcan Materials Company
    Inventors: Janice M. Nyberg, Eric L. Mainz
  • Patent number: 6451253
    Abstract: High concentration chlorine dioxide gel compositions are prepared for disinfectant, deodorizing and for like uses. The preferred gel compositions are prepared from xanthan, guar or like gums.
    Type: Grant
    Filed: April 14, 1999
    Date of Patent: September 17, 2002
    Assignee: Vulcan Chemical Technologies, Inc.
    Inventors: Anthony R. Pitochelli, Jennifer R. Miller
  • Publication number: 20020125198
    Abstract: Ascorbic acid or one of its isomers, such as erythorbic acid is added in sufficient quantities to a chlorite-containing solution to rid the solution of chlorite. Sufficient ascorbic acid is added to the chlorite-containing solution to convert the chlorite to chloride. Industrial processes employing this process are disclosed.
    Type: Application
    Filed: January 3, 2001
    Publication date: September 12, 2002
    Applicant: Vulcan Chemical Technologies, Inc.
    Inventor: Gregory D. Simpson
  • Patent number: 6440314
    Abstract: Ascorbic acid or one of its isomers, such as erythorbic acid is added in sufficient quantities to a chlorite-containing solution to rid the solution of chlorite. Sufficient ascorbic acid is added to the chlorite-containing solution to convert the chlorite to chloride. Industrial processes employing this process are disclosed.
    Type: Grant
    Filed: January 3, 2001
    Date of Patent: August 27, 2002
    Assignee: Vulcan Chemical Technologies, Inc.
    Inventor: Gregory D. Simpson
  • Patent number: 6304327
    Abstract: A novel method and apparatus for photometrically analyzing a dilute solution containing chlorine dioxide is provided. The method includes introducing a sample flow into a conduit of a chlorine dioxide analyzer. At least one light emitting diode, in communication with the sample flow, is turned on and off to pass a light beam through the sample. Upon passing through the light beam through the sample the unabsorbed light is received onto a beam splitter which separates the light into a transmitted and a reflected light. The transmitted light is directed through a filter to a first detector which measures the low concentration chlorine dioxide and the reflected light is directed to a second detector which measures a high concentration of chlorine dioxide.
    Type: Grant
    Filed: March 2, 1999
    Date of Patent: October 16, 2001
    Assignee: Vulcan Chemicals
    Inventors: Kurtland Scott Campbell, David August Hildebrand
  • Patent number: 6197215
    Abstract: A dry disinfectant composition for the production of aqueous solutions of chlorine dioxide is formulated of a mixture of lithium hypochlorite, sodium bisulfate and sodium chlorite.
    Type: Grant
    Filed: February 25, 1999
    Date of Patent: March 6, 2001
    Assignee: Vulcan Chemicals
    Inventor: Anthony R. Pitochelli