Abstract: A woven carpet backing may include monofilament warp yarns and alternating monofilament and multifilament fill yarns. The yarns may be woven using a weave, such as a non-traditional weave, that places all of the multifilament fill yarns on the face of the fabric and all of the monofilament fill yarns on the back of the fabric. Monofilament fill yarns and multifilament fill yarns are overstuffed, thereby creating a coverage factor greater than one hundred percent. The invention results in a carpet backing with the appearance of a primary carpet backing on one side of the fabric and the appearance of a secondary carpet backing on the opposite side of the fabric. The need for a secondary carpet backing is eliminated by the woven carpet backing.
Abstract: A woven carpet backing may include monofilament warp yarns and alternating monofilament and multifilament fill yarns. The yarns may be woven using a weave, such as a non-traditional weave, that places all of the multifilament fill yarns on the face of the fabric and all of the monofilament fill yarns on the back of the fabric. Monofilament fill yarns and multifilament fill yarns are overstuffed, thereby creating a coverage factor greater than one hundred percent. The invention results in a carpet backing with the appearance of a primary carpet backing on one side of the fabric and the appearance of a secondary carpet backing on the opposite side of the fabric. The need for a secondary carpet backing is eliminated by the woven carpet backing.
Abstract: A carpet backing, such as a primary carpet backing is a composite material comprising a woven fabric mechanically coupled to a bonded non-woven fabric. The woven fabric component may include monofilament warp yarns and monofilament fill yarns. The yarns may be woven using a plain weave. The bonded non-woven fabric component comprises synthetic fibers. The carpet backing combines the dimensional stability of non-woven fabric backings and the healability of woven fabric backings.
Abstract: An improved woven synthetic textile fabric is formed by using an entangled combination of a fibrillated slit film yarn and a multi-filament yarn as at least one of the warp and fill members. The fabric is characterized by the look and feel of a jute fabric and may be employed as a woven cloth to manufacture bags, bale wrap, wall covering, drapes and the like or, preferably, to produce secondary backing fabric for tufted carpets which exhibits enhanced adhesion characteristics as compared to prior art synthetic secondary backing materials.