Abstract: A method and system provide a magnetic transducer having an air-bearing surface (ABS) and an intermediate layer. A trench having a shape and location corresponding to a main pole is formed in the intermediate layer. The main pole is provided. At least a portion of the main pole is in the trench. Providing the main pole further includes vacuum depositing a first main pole material layer. The first main pole material layer is thin enough to preclude filling of the trench. The first main pole material layer is then ion beam etched. A second main pole layer is vacuum deposited on the first main pole layer. The second main pole material layer is also thin enough to preclude filling of the trench. An additional main pole layer is also deposited.

Abstract: A magnetic recording transducer for use in a data storage device is described. The transducer has a main writer pole and magnetic shields adjacent to the main writer pole. The magnetic shields include a first plated soft ferromagnetic layer, a second plated soft ferromagnetic layer, and an antiferromagnetic coupling (AFC) trilayer between the first plated soft ferromagnetic layer and the second plated soft ferromagnetic layer. The AFC trilayer includes a first AFC layer of sputtered ferromagnetic material; a second AFC layer of a nonmagnetic antiferromagnetic exchange material, and a third AFC layer of sputtered ferromagnetic material. Shields with AFC trilayers in leading, side, and/or trailing shields, as well as between shields are provided. A method of fabricating is also provided.

Abstract: A perpendicular magnetic recording writer for use in a data storage device, the recording transducer has a magnetic writer pole, a pole tip facing an air bearing surface (ABS). The pole tip has a pole face, leading side wall, a trailing side wall, a first side wall and a second side wall. A trailing side wall nonmagnetic gap layer on the trailing side wall, a first side wall nonmagnetic gap layer deposited on the first side wall, and a second side wall nonmagnetic gap layer deposited on the second side wall. A high magnetic moment seed layer is deposited on the trailing side wall nonmagnetic gap layer, the first side wall nonmagnetic gap layer, and the second side wall nonmagnetic gap layer. In other aspects of the invention shields are provided that have magnetic moments less than the magnetic moment of the seed layers.

Abstract: Systems and methods for mounting and aligning a laser in an electrically assisted magnetic recording (EAMR) assembly are described. In one embodiment, the invention relates to a submount assembly for a laser diode of an EAMR head, the submount assembly including a submount including a block shape including a first surface including a plurality of first conductive pads and a second surface including a second conductive pad, a laser including a main emitter and at least one alignment emitter, the laser having a block shape having a first surface including a plurality of first conductive pads attached to the first pads of the submount, and a slider including a top surface having a conductive pad configured to be attached to the second pad of the submount, wherein the at least one alignment emitter is configured to align the laser and the slider for attachment.

Abstract: A heat assisted magnetic recording (HAMR) writer is described. The HAMR writer includes a laser, a polarization rotation plate and a HAMR transducer. The laser provides energy having a first polarization state. The polarization rotation is plate optically coupled with the laser and changes the first polarization state to a second polarization state. The transducer has an ABS, a waveguide, a main pole, at least one coil and a near-field transducer (NFT). The polarization rotation plate is between the transducer and the laser. The waveguide is optically coupled with the laser through the polarization rotation plate and directs the energy from the polarization rotation plate toward the ABS. The NFT focuses the energy onto a media. The NFT is optically coupled with the waveguide and receives energy having a third polarization state. The main pole writes to the media and is energized by the coil(s).

Abstract: Methods for manufacturing hybrid coils for magnetic write heads used in disk drives are described. One such embodiment includes a magnetic read/write head including a read transducer, and a write transducer including a pair of write poles, a hybrid coil including a first coil having a pancake coil configuration with at least one turn positioned between the pair of write poles, and a second coil having a helical coil configuration including a plurality of turns positioned between the pair of write poles, the second coil coupled to the first coil, where the at least one turn of the first coil is interleaved with the turns of the second coil.

Abstract: Methods for providing asymmetric control of process parameters are described. One such method includes receiving a data point for the process parameter relative to the wafer, selecting a first value for a process weighting factor when the data point is consistent with a first criteria, selecting a second value for the process weighting factor when the data point is consistent with a second criteria, where the second value is not equal to the first value, calculating an exponential weighted moving average of the process parameter based on the data point and the process weighting factor, updating the process parameter with the exponential weighted moving average, and using the updated process parameter to control the process and thereby treat the wafer. The methods can use one or more weighting factor switch limits to define different areas of risk associated with a target for the process parameter.

Abstract: A write transducer for a disk drive magnetic head includes a ferromagnetic write yoke having a write pole protruding towards an air bearing surface. The write transducer also includes a ferromagnetic side shield, and a ferromagnetic buffer layer disposed between the write yoke and the side shield. A first non-magnetic layer is disposed between the side shield and the ferromagnetic buffer layer. A second non-magnetic layer is disposed between the ferromagnetic buffer layer and the write yoke. The ferromagnetic buffer layer extends in a direction normal to the air bearing surface by a buffer layer throat height in the range of 10 nm to 500 nm. In certain embodiments, such a write transducer may advantageously reduce undesired wide area track erasure, without unacceptably degrading write field rise time for acceptable on-track writing data rate.

Abstract: A focusing structure including an array of localized optical alterations that alter the propagation of light through the waveguide to diffractively focus the light as it exits the focusing structure. The array of optical alterations may be formed along either a straight or a curved line within a cross section of the focusing structure. In energy assisted magnetic recording apparatus a laser beam propagates through the waveguide to a near field transducer. The waveguide comprises a focusing element that includes an array of localized optical alterations that alter the propagation of the laser beam through the waveguide to diffractively focus the laser beam approximately at the near field transducer.

Abstract: A method and system provide a magnetic transducer having an air-bearing surface (ABS). The magnetic transducer includes a main pole and at least one coil for energizing the main pole. The main pole includes a first portion and a second portion. The first portion includes a pole tip and at least one side surface. The pole tip has an ABS facing surface at the ABS. The first portion has a first flare angle between the ABS and a side surface. The second portion is on the first portion and recessed from the ABS. The second portion has a second flare angle greater than the first flare angle. The first portion is wider in a cross track direction than the second portion.

Abstract: DUV lithography process that eliminates post exposure baking of a photoresist. Thick photoresist may be processed to obtain enhanced sidewall profiles for microelectronic devices.

Abstract: A slider and method of making same to reduce contrast interference for visual identification of alignment marks on the slider for heat assisted magnetic recording (HAMR) includes a plurality of alignment marks arranged for alignment of a chip on submount assembly (COSA) with respect to the slider, and at least one shield arranged with the plurality of alignment marks. A hard disk drive includes a plurality of alignment marks arranged for alignment of a chip on submount assembly (COSA) with respect to the slider, and at least one shield arranged with the plurality of alignment marks.

Abstract: Methods of forming a write pole are disclosed. A structure comprising a bottom insulating layer and a top insulating layer is provided. A top damascene trench is formed in the top insulating layer, and a bottom damascene trench is formed in the bottom insulating layer. The bottom damascene trench and a portion of the top damascene trench are filled with a pole material. The top insulating layer and a portion of the pole material located above the bottom damascene trench are removed.

Abstract: This invention describes a novel tunnel magnetoresistive (TMR) deposition process that can enhance the signal-to-noise ratio (SNR) of a TMR reader. A method of manufacturing a tunnel magnetoresistive sensor includes providing a substrate; forming a first portion of a magnetic tunnel junction (MTJ) structure on the substrate; forming a second portion of the MTJ structure on the substrate; forming a tunnel barrier layer of the MTJ structure between the first portion and the second portion; heating the first portion of the MTJ structure before forming the tunnel barrier layer or after forming at least a portion of the tunnel barrier layer; and cooling the tunnel barrier layer.

Abstract: A method and system provide a magnetic transducer having an air-bearing surface (ABS). The magnetic transducer includes a first shield, a read sensor, at least one soft magnetic bias structure and at least one hard bias structure. The read sensor includes a sensor layer that has at least one edge in the track width direction along the ABS. The soft magnetic bias structure(s) are adjacent to the edge(s) of the sensor layer. The soft magnetic bias structure has a first permeability. The soft bias structure(s) are between the read sensor and the hard bias structure(s). The hard bias structure(s) are adjacent to a portion of the soft bias structure(s) and have a second permeability. The first permeability is at least ten multiplied by the second permeability.

Abstract: A method for fabricating a structure in a magnetic recording transducer is described. A trench having sidewalls converging in a corner and a depth is formed. A dielectric layer is deposited using physical vapor deposit (PVD). The dielectric layer thickness is not more than one-half of the trench depth. A remaining portion of the trench is unfilled by the dielectric layer and has a top and a bottom. A portion of the dielectric layer is plasma etched. The plasma etch removes the portion of the dielectric layer at the top of the trench at a first rate and removes the portion of the dielectric layer at the bottom of the remaining portion of the trench at a second rate less than the first rate. An additional dielectric layer is deposited, also using PVD. The plasma etch and additional dielectric layer depositing steps are optionally repeated until the trench is filled.

Abstract: A system for providing transducer(s) including a disk structure and having an air-bearing surface (ABS) are described. The disk structure resides a distance from the ABS and has a disk dimension substantially perpendicular to the ABS. Lapping control and disk windage ELGs are provided. The lapping control ELG has first and second edges first and second distances from the ABS. The disk windage ELG has edges different distances from the ABS. A difference between these edges corresponds to the disk dimension. A windage resistance of the disk windage ELG is measured and a disk windage determined. The disk windage corresponds to a difference between designed and actual disk dimensions perpendicular to the ABS. A lapping ELG target resistance is determined based on the disk windage. The transducer is lapped. Lapping is terminated based on a resistance of the lapping control ELG and the lapping ELG target resistance.

Abstract: A read transducer having a first read sensor, a second read sensor, and a first middle shield is provided. The second read sensor is disposed in a down track direction from the first read sensor. The first middle shield is disposed between the first read sensor and the second read sensor. The first middle shield includes a first metallic middle shield layer disposed between the first read sensor and the second read sensor, a second metallic middle shield layer disposed between the first metallic middle shield layer and the second read sensor, and a first magnetic-spacer layer disposed between the first metallic middle shield layer and the second metallic middle shield layer. The first metallic middle shield layer and the second metallic middle shield layer have substantially the same polarity.

Abstract: Methods for manufacturing electronic lapping guides (ELGs) for writer heads that closely track the pole formation of the writer heads are provided. Once such method includes forming an ELG adjacent to a writer head that is subjected to substantially all of the sub-processing actions associated with the pole formation of the writer head, lapping the pole material, measuring a resistance of the ELG during the lapping, comparing the measured resistance with a target resistance, and terminating the lapping based on the comparison of the measured resistance with the target resistance.

Abstract: A magnetic transducer has an ABS, a pole, coil(s) and a trailing shield. The pole includes a trailing surface having first and second portions. The first portion adjoins the ABS and is oriented at a first bevel angle from perpendicular to the ABS. The first bevel angle is nonzero and acute. The second portion adjoins the first portion, is recessed from the ABS and oriented at a second bevel angle from perpendicular to the ABS. The second bevel angle is less than the first bevel angle and nonzero. The trailing shield has a pole-facing surface part of which adjoins the ABS and is oriented at the first bevel angle. A write gap is between the trailing shield and the pole. The write gap has a constant thickness for the first portion of the trailing surface and a thickness that increases with increasing distance from the ABS for the second portion.