Abstract: A coordinate array of terminal pins are straightened and aligned in precise rows and columns by flexing one-half of the pins in one direction while flexing the other half of the pins in an opposite direction. This coordinate alignment is attained by inserting first rows of pins (13) into apertures (31) formed in a first set of slide bars (36) and second rows of pins (13) into apertures (32) formed in a second set of slide bars (37) which are interleaved with the first bars. A pair of air cylinders (81 and 89) are programmed to operate to reciprocate the slide bars (36 and 37) in opposite directions to flex the terminal pins beyond elastic limits and back to their origin point. The flexing operation is effective to align the pins in a coordinate array without introduction of detrimental stresses in a terminal pin support, such as a connector housing (11) or a printed circuit board (102).

Abstract: An escapement apparatus of this invention accepts a contiguously arrayed plurality of conductors and dispenses them into a carrier spaced apart on centers to facilitate their assembly to a ribbon connector. The escapement apparatus includes a guideway having a first portion which receives the conductor array and which is inclined at an angle to the horizontal. The array is received in the first portion of the guideway and a second, more steeply inclined portion and is biased toward an exit. The exit communicates with a passageway along which is moved a toothed carrier. The carrier includes a plurality of nests having a spacing which corresponds to that of the connector. As the carrier is moved at a velocity which is controlled relative to forces applied to the conductor array in the guideway, the nests are aligned seriatim with the exit to facilitate the movement of a conductor into each nest.

Abstract: A conveyor system that may be driven in a forward or a reverse direction is provided with jam detectors that are effective to interrupt the operation of the conveyor chain (10) upon encountering a jam condition in either direction of drive. The chain (10) is driven about idler sprockets (19 and 53) mounted in housings (21 and 51) that are slidably mounted on a T-bar frame (22). When the chain is driven in a forward direction A, a jam condition causes housings (21) to slide and operate a switch (23) to interrupt power to a motor (18). When the direction of drive is reversed, housing (21) is held from movement by a lock (47), and a lock (54) associated with housing (51) is released to allow the housing (51) to shift in response to a jam condition to operate a switch (58) to again interrupt the power applied to the motor (18).

Abstract: An electronic device such as an integrated circuit is encapsulated within a silicone resin formulation having a protonated heterocyclic compound contained therein. The compound complexes with free anionic contaminants to form a non-migratory, non-corrosive protonated heterocyclic compound-anion complex, thereby preventing anionic attack of metallic circuit elements.

Abstract: Connector housings (12) are pushed into a succession of nests (26) formed in workholders (17) mounted on an incrementally advanced turntable (15). Subsequent advance of a workhokder from the connector load station causes a cam follower (42) of a spring-biased lever arrangement (37) to react with a cam track (19) to pivot and move locating pins (31 and 32) into holes (13 and 14) formed in the connector housing. Further advance of the turntable (15) causes a cam follower (64) to ride onto a high portion of a cam track (21) to pivot a second lever arrangement (37) to move a spring-biased, pivotally mounted clamping arm (51) into engagement with the precisely positioned connector housing.

Abstract: Methods and apparatus of this invention are used to maintain a predetermined arrangement of stranded multi-conductor pair cable units (23--23) within a first group (24) of units while controlling the formation of a laminate (30) comprising a plastic-coated metallic strip (31) into an internal shield which is disposed between the first group and a second group (26) of the units. A device (100) is interposed between faceplates (71, 82) through which the units and the strip are advanced prior to their advance through closing dies (131, 132) and apparatus which encloses the core with a sheathing system. The device controls the formation of the internal shield from the strip and is effective to prevent any buckling of the strip as it is formed into a configuration having arcuate end portions that partially enclose the groups of the units.

Abstract: Molten material is fed into an elongated outwardly open mold, moving in a predetermined path, and is thereafter conveyed by the mold movement at least partway through a region of such path over which a closure for the outward opening of the mold moves along therewith, the material concurrently being cooled to become solidified. The movements of such mold and closure cause the solidified material to be extruded through stationary die means disposed in such region. Such material may solder metal formed into a tube into which is inserted rosin, the same heat exchange medium being used both to cool the metal prior to its extrusion and to keep the rosin molten prior to such insertion thereof.

Abstract: A device for removing leads (14) of a circuit module (12) from sockets (16) mounted in a circuit board (18) includes a first assembly (51, 52 and 54) having two depending arrays of fingers which engage the socket (16) and a second assembly (34) having two arrays of pivotally mounted jaws (31 and 32) which are manipulated to grip opposite sides of the circuit module. The second assembly is movably mounted within the first assembly, and when moved upwardly away from the circuit board, acts to pull the circuit module to extract the leads from the sockets while the fingers hold the sockets from dislodgement from the board. The fingers are longitudinally grooved (61) to guide the leads during extraction from the sockets.

Abstract: An apparatus (10) and methods are disclosed for preparing the terminated end of a flat cable (25) for connectorization wherein the cable is of the type having two arrays of overlying/underlying conductors (27, 28) separated by an insulative center film (31), with each array being bonded directly to only the respectively adjacent one of two mutually disposed outer insulative films (33, 34), and wherein an aligned pair of isolating members (36, 37) are respectively positioned between, and transversely of, a different side of the center film the associated array of conductors at each predetermined terminating end of the cable, as fabricated. The apparatus includes a cross-slide assembly (12, 41), a flare-out die mechanism (14, 97), an optional trimming die mechanism (16, 134, 136) and a fold-back roller mechanism (18, 151, 167, 168).

Abstract: An apparatus is provided for applying lubricant to articles such as connectors. The connectors 10 with projecting terminals 12 are loaded into a holder 19 enclosed within a housing 16 having an entry door 23. The door is shut and lubricant is pumped into a tank 28 to overflow into a catch receptacle 66 whereafter the holder is moved to dip the terminal ends into the lubricant. During the dipping operation a pair of locking members 98 and 133 are positioned to block opening of the door. Following the dipping operation the locking member 98 is withdrawn while the lubricant is drained from the receptacle. Upon completion of the draining of the receptacle, facilities 126-132 are operated to withdraw the locking member 133 thus permitting an attending operator to open the door without exposure to any noxious frames emanating from the lubricant.

Abstract: A row of connectors 14 is assembled on a printed circuit board 11 by inserting a leg section 41 of each terminal 14 into a mounting aperture 32 and bending a flat contact portion 42 of each terminal 14 to fit into a pocket 47 formed in the surface of the board. Printed circuit conductors 13 are next screened onto the board 11 with a portion of the conductors positioned over some of the contact portions 42 of terminals 14 to provide edge connections for the printed circuits 12. Metal strips conductors 13 are then fastened to the board 11 and end portions thereof are welded to the contact portions 42 of other terminals 14 to provide edge connections for the metal strips conductors 13.

Abstract: A cable package (20) which includes two coiled cable lengths (22 and 24) interconnected by an intermediate section (26), is formed by winding wire bundles (28 and 30) onto first and second winding sections (44 and 46) of a collapsible reel (42) in sequence. The reel winding sections (44 and 46) are defined by radially-projecting pins 88 which are extendable or retractable by rotation of a hub 84, and which cooperate with cable support rods (80) of the reel to move the reel into an expanded condition for winding and a collapsed condition for removal of the cable package (20). During a winding operation, a wire bundle separator assembly (52) also cooperates with a cable tying device (54) to place memory ties (34) about one of the wire bundles (28 or 30) and binder ties (36) about both of the wire bundles (28 and 30) along the length of the cable package ( 20).

Abstract: A method of growing a semiconductor layer by liquid phase epitaxy utilizing a slide type apparatus comprising a substrate carrier having a recess for holding a substrate and a source material carrier slidably arranged over the surface of the substrate carrier and including a well around the recess, comprises the steps of filling said well with material selected from a thermally insulating material and a material which is molten at the temperature of crystal growth and then cycling the temperature of the apparatus in a manner so as to form an epitaxial layer on a substrate in the recess which layer is essentially free of excess edge growth.

Abstract: A technique for automatically centering a lightguide fiber (7) in a transparent plastic coating (6) having a refractive index lower than that of the fiber. The fiber (7) is passed through an applicator (14) having the coating material (6) therein to coat the fiber. Orthogonal laser beams (50 or 52) are directed at the coated fiber (5) resulting in first and second forward scattered light patterns (51 or 53) impinging on first and second screens (36 and 37). The patterns are monitored with a pair of CCTV cameras (38 and 39) and the video output signals therefrom are processed to determine the period (P.sub.1 and P.sub.2) of outboard interference fringes (61 and 62) of each pattern. The period of the interference fringes are compared to determine the difference therebetween which is proportional to the eccentricity of the fiber (7) within the coating. The position of the applicator (14) is then adjusted to center the lightguide fiber (7) in the coating (6).

Abstract: A system (20) for providing clean air to an apparatus (24) for drawing lightguide fiber (21) from a preform (22) includes a plenum (52) and ducts through which room air is pulled and filtered. The filtered air is flowed into each of a plurality of stacked enclosures (66, 67, and 68) each of which surrounds partially the drawing apparatus and portions of the preform and/or fiber. Also, the filtered air is directed transversely past the fiber and preform at a velocity which is sufficiently low to avoid undue flutter of the fiber. Filters are arranged in ascending magnitude of efficiency proceeding from an intake (41) for the room air to the vicinity of the preform and fiber. A delivery system which is associated with each drawing apparatus is considerably less expensive than a clean room and allows maintenance of any one system or its associated drawing apparatus without discontinuing the drawing operation of other systems in the same room.

Abstract: A sealed rotary joint and method are described wherein a purge fluid is passed over a tube rotating within an end cap and through a ball bearing component of the joint. A vapor stream including a vaporized glass forming precursor entrained in an oxidizing carrier gas is passed into a rotating optical fiber preform tube through a housing supporting the ball bearing. A stream of the oxidizing carrier gas at a pressure greater than the pressure of the vapor stream can act as the purge fluid.

Abstract: A printed circuit board is formed by forming a negative resist pattern over the surface of a substrate, etching the surface, sensitizing and catalyzing the surface, stripping the negative mask and catalytic layer thereover leaving a positive catalytic circuit pattern on the substrate and electrolessly plating copper over the catalytic image. A preferred variation of this method includes flash plating a thin porous electroless deposit over the catalyzed substrate prior to stripping the resist layer.

Abstract: A spool for receiving windings of elongated material, such as connectorized lightguide cable, is made of compressive and resilient material and has a flange on each end of a hub portion. Each flange has inner and outer rims of differing diameter and a clearance therebetween for forming a channel to hold a connector that terminates an end of the cable. The channel communicates with the surface of the hub via a flared groove for passing the cable ends from hub to channel. The spool is assembled by intermeshing two identical segments.

Abstract: Two spaced stacks of magnetically soft E-cores, (17 and 18) are supported in spaced relation by pairs of magnets (38 and 39) on opposite sides of each stack. A pair of shuttles (41 and 47) move alternately toward and away from each other and under the stacks to pick off the lower core in each stack. The shuttles alternately advance the cores into a transformer frame (10) where a pair of magnets (66 and 67) are effective to hold the cores in an assembled position within the frame while the shuttles return for another E-core feeding operation. Entry of the cores into the frame is facilitated by a pair of rotating drums (71 and 72) having staggered arrays of magnets (78 and 79) which act to rapidly vibrate the E-cores (17 and 18) and thus prevent lodging of the cores against the frame.

Abstract: Conditioning apparatus for a cast metal bar is disclosed which comprises a conveyor having a plurality of blocks each of which has a surface depression defining a bar support and guide channel, an endless support to which the blocks are mounted in an endless series with the block bar support and guide channels tandemly aligned, and means for driving the endless support and series of blocks along a circuitous path that extends generally linearly through a bar conditioning station. The apparatus also comprises hold down roller means located at the bar conditioning station for holding a cast metal bar in the bar support and guide channels of blocks being driven through the bar condition station; means for trimming a cast metal bar supported and guided in the bar support and guide channels of blocks at the bar conditioning station, and means for flushing bar trimmings from the bar supported on the conveyor at the conditioning station.