Abstract: Fluoropolymer compositions that include multiple fluoropolymer components and, in exemplary applications, may be applied as coatings to either rigid or flexible substrates. The compositions may themselves be applied as basecoats or overcoats, or may be combined with other components to formulate basecoats or overcoats. In one embodiment, the compositions include at least one low molecular weight polytetrafluoroethylene (LPTFE) and at least two chemically different melt processible fluoropolymers (MPF). In another embodiment, the compositions include at least one high molecular weight polytetrafluoroethylene (HPTFE), at least one low molecular weight polytetrafluoroethylene (LPTFE), and at least two chemically different melt processible fluoropolymers (MPF).

Abstract: A fluoropolymer coating that includes nanoparticles for providing the coating with improved release characteristics together with improved abrasion resistance. In one embodiment, the nanoparticles are silica particles that may be incorporated into the coating by adding colloidal silica to the liquid coating formulation that is applied to a substrate, typically over a primer, and then cured. After the coating is cured, the coating demonstrates enhanced release characteristics together with improved abrasion resistance. It has been unexpectedly observed that a combination of desired release characteristics and improved abrasion resistance is found when the average particle size of the nanoparticles is between 30 and 120 nm, with the abrasion resistance generally increasing with increasing particle size.

Abstract: A shatter containment coating composition for glass substrates, such as the glass tubing of compact fluorescent light bulbs If the light bulb breaks or shatters, the coating aids in containing shattered glass fragments of the light bulb, as well as gases and other elements within the light bulb, to thereby aid in disposal of the light bulb and/or to prevent the escape of gases or other elements into the environment The coating may be provided in the form of an aqueous dispersion having a relatively low viscosity such that, when coated onto a glass surface having complex geometry, such as the tubing of a compact fluorescent light bulb for example, the coating can conform to the surfaces having the complex geometry The coating may be a modified polyolefin provided in one or more layers, including a base coat, and the coating may be cured to form a film at a temperature of less than 150 C.

Abstract: Blended fluoropolymer compositions that, in one exemplary application, may be applied as a coating to a flexible substrate and, optionally, to a flexible substrate that has been previously coated with a primer or basecoat and/or a midcoat. In one embodiment, the composition is a blend of at least one low molecular weight polytetrafluoroethyelene (LPTFE) and at least one melt-processible fluoropolymer (MPF). In another embodiment, the composition includes a fluoropolymer base component including at least one fluoropolymer such as high molecular weight polytetrafluoroethylene (HPTFE), and additionally includes the LPTFE/MPF blended fluoropolymer composition. After being applied to the flexible substrate, optionally over a primer or basecoat and/or midcoat, and then cured, the present compositions form coatings that demonstrate improved abrasion resistance and/or improved release characteristics and/or increased translucency/transparency and /or improved impermeability.

Abstract: A fluoropolymer coating composition that may be applied over a primer and/or at least one midcoat in a non-stick coating system. The coating composition may be prepared and applied in the form of a liquid dispersion, and includes at least one fluoropolymer base component, such as polytetrafluoroethylene (PTFE) and, in particular, at least one high molecular weight PTFE (HPTFE). The coating composition additionally includes a blended fluoropolymer composition. The blended fluoropolymer composition is a blend of at least one low molecular weight PTFE (LPTFE) and at least one melt-processible fluoropolymer. After application directly to a substrate or over an underlying coating, the coating demonstrates improved abrasion and scratch resistance, as well as improved release characteristics, as compared to known coatings that include only HPTFE or HPTFE with a small amount of melt processible fluoropolymer.

Abstract: Blended fluoropolymer compositions are provided. In one embodiment, a liquid dispersion of a first fluoropolymer is blended with a liquid dispersion of a second fluoropolymer. The first fluoropolymer may be polytetrafluoroethylene (PTFE), such as a low molecular weight PTFE (LPTFE) that has been polymerized via a dispersion or emulsion polymerization process, and which has not been agglomerated, irradiated, or thermally degraded. The LPTFE may be in the form of an aqueous dispersion, having a mean particle size of less than 1.0 microns (?m), with the LPTFE having a first melt temperature (Tm) of 332° C. or less. The second fluoropolymer may be a melt processible fluoropolymer (MPF), such as methylfluoroalkoxy (MFA), fluorinated ethylene propylene (FEP), or perfluoroalkoxy (PFA), for example, in the form of an aqueous dispersion, and having a mean particle size of less than 1.0 microns (?m).

Abstract: Single coat coating systems (22), as well as articles coated with such non-stick coating systems, are provided. The single coat system includes a fluoropolymer copolymer (14a), such as fluoropolymer terpolymer including tetrafluoroethylene, hexafluoropropylene, and vinylidene fluoride monomers, with fluoropolymer copolymers are referred to collectively as THV. The single coat system exhibits excellent substrates adhesion and release properties, is resistant to separation failure at the interface between the binder (12) and fluoropolymer components (14a), and exhibits adhesion to smooth substrates (16). The single coat system may also include a high level of fillers to provide increased damage resistance without compromising the above benefits.

Abstract: Multiple coat non-stick coating systems, as well as articles coated with such non-stick coating systems, are provided. The primer (22a) of the multiple coat system includes a fluoropolymer (14a) copolymer, such as a fluoropolymer terpolymer including tetrafluoroethylene, hexafluoropropylene, and vinylidene fluoride monomers, which fluoropolymer copolymers are referred to collectively as THV. The multiple coat system exhibits excellent substrate adhesion and release properties, and the primer exhibits excellent primer-substrate adhesion and primer-topcoat adhesion. The multiple coat system is additionally resistant to separation failure at the interface between the binder (12) and fluoropolymer components of the primer, exhibits excellent adhesion to smooth substrates (16), and may also include a high level of fillers to provide increased damage resistance without compromising the above benefits.

Abstract: A basecoat for a nonstick coating system wherein the basecoat comprises a high temperature binder resin, preferably polyamideimide resin, and a filamentary powder, preferably a nickel powder, which is combined with the high temperature binder to yield a spongelike coating which with appropriate application has a rough surface and an internal structure containing interlocking channels. These channels may be impregnated by subsequently applied coatings, especially nonstick fluoropolymer coatings.

Abstract: A basecoat for a nonstick coating system wherein the basecoat comprises a high temperature binder resin, preferably polyamideimide resin, and a filamentary powder, preferably a nickel powder, which is combined with the high temperature binder to yield a spongelike coating which with appropriate application has a rough surface and an internal structure containing interlocking channels. These channels may be impregnated by subsequently applied coatings, especially nonstick fluoropolymer coatings.