Patents Assigned to Widia GmbH
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Patent number: 6239418Abstract: A microwave waveguide or resonator for conducting microwaves of high energy density at high temperature for sintering hard materials has a support of a highly heat-resistant material and a laminated body at least partially mounted on the support and having a surface coating consisting of nitrides, carbides, or carbonitrides of elements of the IVa to VIa groups of the periodic system and having a thickness between 0.10 &mgr;m and 100 &mgr;m.Type: GrantFiled: April 2, 1999Date of Patent: May 29, 2001Assignee: Widia GmbHInventors: Udo K{overscore (o)}nig, Klaus R{overscore (o)}diger
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Patent number: 6235416Abstract: A composite in which a substrate body is coated with a single layer or multiple layers and at least one layer has two or three phases comprised of cubic ZrCN and monoclinic or tetragonal ZrO2. The composite can be in the form of a lathe or milling cutter cutting insert.Type: GrantFiled: June 21, 1999Date of Patent: May 22, 2001Assignee: Widia GmbHInventors: Udo Kõnig, Hartmut Westphal, Volkmar Sottke
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Patent number: 6228484Abstract: A composite body of a microwave sintered composition of a cermet or hard metal as a modified surface layer which can promote the microwave sintering and can be of a thickness of 0.01 to 1 mm with a density gradually decreasingly inwardly or a thickness up to 1 mm and having locally distributed compacts therein or which can be a layer of a thickness of 1 to 10 mm of a substantially pure metal or which can have a binder metal removed to a depth of about half the grain thickness of a hard material such as WC.Type: GrantFiled: May 26, 1999Date of Patent: May 8, 2001Assignee: Widia GmbHInventors: Monika Willert-Porada, Thorsten Gerdes, Klaus Dreyer, Klaus Rödiger, Udo König
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Patent number: 6227772Abstract: The invention relates to a cutting insert (10) with 8 usable cutting edges and with large longitudinal surfaces, each comprising a protruding rib (20) in the center along their longitudinal axes. The cutting edges (13) defining said longitudinal surfaces form an angle of 70°<(90°−&bgr;)<90° with their respective ends and the short rounded edges (14) of the upper and lower surfaces (11, 12). According to the invention, milling tools are fitted with a plurality of such cutting inserts.Type: GrantFiled: July 26, 1999Date of Patent: May 8, 2001Assignee: Widia GmbHInventors: Markus Heinloth, Reinhold Gesell, Jurgen B{overscore (a)}r
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Patent number: 6224968Abstract: Disclosed are a composite body and the production and the use thereof. It consists of a substrate body with a single- or multilayer coating, containing either Ti, Zr, Hf, V, Nb carbides, nitrides, carbonitrides and/or Ta and/or Al2O3 or ZrO2. In order to improve the characteristics of wear from chip removal or another form of abrasion, the invention suggests that a layer of Zr, Hf, V, Nb, Ta or Cr carbonitride be precipitated either directly upon a layer of Al2O3— or ZrO2— or upon a thin intermediate layer of ZrC or ZrN up to 0,5 &mgr;m, or upon a TiN layer up to 0.1 &mgr;m, or indirectly upon a layer of Al2O3— or ZrO2—.Type: GrantFiled: March 23, 1999Date of Patent: May 1, 2001Assignee: Widia GmbHInventors: Hendrikus Van Den Berg, Udo K{overscore (o)}nig, Klaus Dreyer, Volkmar Sottke, Hartmut Westphal
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Patent number: 6190762Abstract: A cermet or hard metal body is formed from elemental metal, carbon and a nitrogen source such as a metal nitride or an organic nitrogen source by microwave sintering such that chemical reaction occurs with the formation of carbides and/or carbonitrides. The elemental metal, carbon and nitrogen source are mixed together and prepressed to form the green body which is subjected to the microwave radiation in reaction sintering.Type: GrantFiled: July 7, 1998Date of Patent: February 20, 2001Assignee: Widia GmbHInventors: Klaus Rödiger, Klaus Dreyer, Monika Willert-Porada, Thorsten Gerdes
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Patent number: 6159909Abstract: The invention concerns a cutting insert for machining, said cutting insert comprising a single or outer layer consisting of a plastics material with solid lubricant particles dispersed therein, preferably sulphides and/or selenides of molybdenum, tungsten and/or titanium. The solid lubricant particles are preferably dispersed in the paint which is applied to the cutting insert by treatment in an immersion bath, spraying, painting or passing through a paint mist and electrostatically.Type: GrantFiled: August 24, 1999Date of Patent: December 12, 2000Assignee: Widia GmbHInventor: Udo Konig
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Patent number: 6146063Abstract: A cutting insert for milling has a generally perpendicular cutting face that is peripherally bounded by respective main cutting edges and has free faces set at a positive angle and having common edges forming auxiliary cutting edges. The insert has a positive cutting angle and the cutting face has in the region of an adjacent main cutting edge forming a cutting corner a flat or recess which extends into both adjacent main cutting edges.Type: GrantFiled: December 7, 1998Date of Patent: November 14, 2000Assignee: Widia GmbHInventors: Klaus Ramold, Markus Heinloth, Reinhold Gesell, Erwin Stallwitz
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Patent number: 6124040Abstract: The invention concerns composites substantially consisting of: a cermet material having a binder metal phase of between 5 and 30 mass % and the remainder comprising at least one carbon nitride phase; or a hard metal with a hard material phase of between 70 and 100 %, the remainder being a binder metal phase, with the exception of a WC-Co hard metal, with up to 25 mass % cobalt as binder metal; or a powder-metallurgically produced steel. The invention further concerns a process for producing this composite. In order to improve bending strength and hardness, sintering is carried out in a microwave field.Type: GrantFiled: November 20, 1997Date of Patent: September 26, 2000Assignee: Widia GmbHInventors: Hans Kolaska, Monika Willert-Porada, Klaus Rodiger, Thorsten Gerdes
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Patent number: 6110603Abstract: A hard metal or cermet body, especially as a cutting insert, has a WC content in the hard phase making up at least 10% and at most 96% thereof and three layers or zones between the interior of the body and the surface formed by the heat treatment to which the sinterable body is subjected. In the outermost layer hard material with limited binder content can be formed underlain by an intermediate layer of a substantially pure WC--Co composition, the innermost layer having a tungsten content falling to the value in the body interior and a binder phase and Group IVa and Group Va metal which increased progressively to the levels in the body interior.Type: GrantFiled: June 29, 1999Date of Patent: August 29, 2000Assignee: Widia GmbHInventors: Limin Chen, Walter Lengauer, Hans Werner Daub, Klaus Dreyer, Dieter Kassel
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Patent number: 6079913Abstract: A cutting tool for chip removal machining is composed of hard metal, cermet or ceramic as a sutrate coated with a surface coating being composed of both hexagonal and amorphous boron nitrides. At least an outer most coating is being composed of boron nitrides a thickness of between 1 and 5 .mu.m. The surface has a total thickness which does not exceed 20 .mu.m and at least 20 volume % of the outermost coating is composed of hexagonal boron nitride. The infrared spectrum of the outermost boron nitride layer has absorption lines the wave numbers at 800 to 1400 cm.sup.-1.Type: GrantFiled: May 1, 1998Date of Patent: June 27, 2000Assignee: Widia GmbHInventors: Udo Konig, Ralf Tabersky, Hartmut Westphal
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Patent number: 6079912Abstract: A cutting insert is formed with a substantially hexagonal cutting face having six sides forming three main cutting edges and three auxiliary cutting edges alternating with the main edges. Each of the main cutting edges is substantially straight and each of the auxiliary cutting edges is outwardly convex. A plateau is on the face inward of the cutting edges and defines a plane. Respective free surfaces each extend generally perpendicular to the plane from the cutting edges and meet at corners between the edges. The main cutting edges are usable for roughing and the auxiliary cutting edges for finishing. The insert is formed on the face along an entire length of and parallel to each of the cutting edge with a respective groove.Type: GrantFiled: July 23, 1998Date of Patent: June 27, 2000Assignee: Widia GmbHInventor: Gerhard Rothballer
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Patent number: 6053082Abstract: A tool holder has a housing rotatable about a holder axis, a motor mounted on the housing and having an output rotatable about a motor axis transverse to the holder axis, and a rotation sensor mounted on the housing and coupled coaxially to the motor. A drive wheel mounted on the rotary motor output is rotatable by the motor about the motor axis and is connected to respective wheels of a pair of shafts each having a screwthread. The screwthreads are of opposite hand and respective nuts threaded on the shafts so that rotation of the motor output synchronously rotates the shafts and oppositely displaces the nuts. A tool-holding slide displaceable transversely of the axis on the plate is fixed to the nut of one of the shafts and a counterweight displaceable transversely of the axis on the plate is coupled to the nut of the other shaft.Type: GrantFiled: March 25, 1999Date of Patent: April 25, 2000Assignee: Widia GmbHInventors: Gerhard Rupp, Thorsten Frank
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Patent number: 6050757Abstract: The invention relates to a process and a device for machining of workpieces (10) like crankshafts or similar components which are rotated about their own axis during machining, at least two mutually independently operating rotary milling tools (15, 16, 21, 22) performing material-removing operations simultaneously at different points on the workpiece. In order to maximize the edge life of the tools used, with special regard to the most uniform wear possible on all the rotary milling tools, it is proposed that the rotation speed of the tools be matched or varied to provide an optimum cutting operation and the rotation speed of the second and any other rotary milling tool be controlled dependently upon the tool rotation speed predetermined by the matching or variation.Type: GrantFiled: May 13, 1998Date of Patent: April 18, 2000Assignee: Widia GmbHInventor: Reinhold Gesell
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Patent number: 5981078Abstract: A composite body for use, for example as a cutting tool, having a metal-carbonitride layer of titanium, zirconium or hafnium carbonitride with at least two of these metals in the lattice structure as deposited by a CVD or plasma-activated-CVD process.Type: GrantFiled: December 30, 1997Date of Patent: November 9, 1999Assignee: Widia GmbHInventors: Ralf Tabersky, Hartmut Westphal, Hendrikus Van Den Berg, Udo Konig, Volkmar Sottke
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Patent number: 5977529Abstract: A method and apparatus for the heat treatment of hard metals, cermets and ceramics in a microwave sintering furnace, the material to be treated being moved together with the resonator relative to one or a plurality of microwave sources. The material to be treated is disposed in individual cassettes which, with the exception of an opening necessary for the microwave radiation, consist of material which is impermeable to microwaves and dimensioned to simultaneously form microwave resonant cavities at a microwave frequency when charged with the material.Type: GrantFiled: October 9, 1997Date of Patent: November 2, 1999Assignee: Widia GmbHInventors: Monika Willert-Porada, Thorsten Gerdes, Klaus Rodiger
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Patent number: 5951214Abstract: A throwaway carbide indexable insert and associated tool are disclosed with a flat body (2) that has as base a flat supporting surface (3), as well as at least two cutting edges (4, 5) at the side (6) opposite to the supporting surface (3). The essential characteristic of the invention is that the body (2) is square-shaped and that at least one major cutting portion (4a) and at least one minor cutting portion (5a) are provided. The cutting edges (4, 5) of the major cutting portion (4a) and of the minor cutting portion (5a) are inclined in opposite directions in relation to the supporting surface (3). The flank (8) of the major cutting edge (4a) is perpendicular to the supporting surface (3) and the flank (9) of the minor cutting edge (5a) falls back therefrom inclined at an angle with the supporting surface (3).Type: GrantFiled: July 29, 1996Date of Patent: September 14, 1999Assignee: Widia GmbHInventors: Gerhard Rothballer, Erwin Stallwitz, Helmut Storch
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Patent number: 5951215Abstract: A polygonal cutting insert is formed with a polygonal cutting face, an opposite support face generally congruent and generally parallel to the cutting face, and a plurality of generally planar side faces extending generally transversely between the cutting and support faces and meeting at corners. The side faces and corners define a cutting edge at a periphery of the cutting face and each side face is formed by at least two side-face regions extending parallel to each other and to the cutting and support faces and forming respective different side angles with the cutting face. Respective corner surfaces extending between the cutting and support faces at the corners each extend between a respective pair of side faces. Each such corner surface has a predetermined width that is greatest at the support face.Type: GrantFiled: January 15, 1998Date of Patent: September 14, 1999Assignee: Widia GMBHInventors: Jose Agustin Paya, Dirk Retzkowski, Klaus Rodiger
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Patent number: 5921721Abstract: A cutting insert includes at least one cutting edge which is formed with at least one projection spaced apart from a cutting corner and at least one recess adjacent the projection.Type: GrantFiled: March 11, 1997Date of Patent: July 13, 1999Assignee: Widia GmbHInventors: Wolfgang Hintze, Bernd Knickenberg
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Patent number: 5921722Abstract: A polygonal cutting insert with at least one rib-shaped raised elongated cutting component of the face arranged at a distance from the cutting edge and extending generally in the chip removal direction. The rib has a front end spaced inwardly of the cutting edge and a cross section increasing from the front end to a region at which the cross section is a maximum and then decreasing from that maximum to a rear end of the rib.Type: GrantFiled: June 6, 1997Date of Patent: July 13, 1999Assignee: Widia GmbHInventors: Jose Agustin Paya, Thomas Braun