Abstract: A rupture disc configured to fluidly seal a passageway. The rupture disc includes a base extending from a distal surface to a proximal end, and a central portion extending across the proximal end of the base. The central portion traverses a central axis defined by the base. At least one surface of the central portion, such as an outer surface or inner surface, includes a plurality of facets defined by a plurality of seams. The facets may include one or more flat surfaces and/or one or more conical surfaces. A rupture disc system for fluidly sealing a portion of a wellbore includes the rupture disc disposed within and extending across a housing central bore of a housing, with one or more sealing members engaging the rupture disc and an inner surface of the housing central bore to fluidly seal the housing central bore.

Abstract: A drilling system for use in drilling a wellbore including a driving mechanism and a separation device disposed upstream of the driving mechanism. The separation device filters at least a portion of any solids from drilling media flowing through a filter flow path of the separation device. The separation device flushes at least a portion of the filtered solids through a flush flow path, through a flush outlet on an outer surface of the separation device, and into an annulus between the outer surface of the separation device and the wellbore. Optionally, the drilling system includes a second driving mechanism and a second separation device disposed above the second driving mechanism.

Abstract: A drilling system for use in drilling a wellbore including a driving mechanism and a separation device disposed upstream of the driving mechanism. The separation device filters at least a portion of any solids from drilling media flowing through a filter flow path of the separation device. The separation device flushes at least a portion of the filtered solids through a flush flow path, through a flush outlet on an outer surface of the separation device, and into an annulus between the outer surface of the separation device and the wellbore. Optionally, the drilling system includes a second driving mechanism and a second separation device disposed above the second driving mechanism.

Abstract: Tools for sealing a tubing in a downhole environment. The tools feature top and bottom slip assemblies and a monolithic sealing element. The monolithic sealing element includes a portion that is disposed between the top and bottom slip assemblies as well as portions that encapsulate the slip assemblies. When the tool is actuated from a run-in configuration to a set configuration, the slips move toward each other squeezing the sealing element so that it forms a fluid-tight seal with the tubing. Teeth of the slip assemblies penetrate the portions of the sealing element disposed thereon and bite into the tubing.

Abstract: An integrated milling and production device. The device includes a production housing, a connector, a motor, and a milling bit. The production housing has a central bore with at least one flapper valve pivotally disposed therein and an actuator. Upon completion of milling operations, the connector may be disengaged from the production housing. The production housing may be repositioned in the well. Activation of the actuator permanently opens the flapper valve to permit the flow of production up the production housing to the well surface. The actuator may be a piston.

Abstract: A bit saver assembly having an inner valve sleeve that actuates upon the weight-on-bit (WOB) of the drill bit exceeding a threshold value to overcome the countervailing force provided by a spring contained within the bit saver assembly and the internal flow pressure of the drilling fluid at the area of the inner valve sleeve. Actuation of the inner valve sleeve opens a fluid passage to the wellbore annulus resulting in a reduction of drilling fluid flow pressure and the stretch of the drill string thereby reducing WOB of the drill bit without operator assistance.

Abstract: Degradable downhole tools, tool components, and balls are formed from a processed polyvinyl alcohol (PVA) compound that is degradable in a high-salinity environment. The PVA compound exhibits strength and elasticity properties that are comparable to existing degradable downhole polymers and further exhibits degradability properties that are superior to existing degradable downhole polymers, particularly in high-salinity fluids. For different components, the PVA compound may include a reinforcing material such as fiberglass. The PVA compound also includes a loading of degradable metal, such as a degradable magnesium alloy, rendering the material degradable at high salinity. Usage of tools, tool components, and balls formed from the disclosed materials eliminates the requirement that such equipment be drilled out after use as the PVA compound quickly degrades in high-salinity downhole fluids.

Abstract: A flow rate control system includes a housing and a valve assembly slidingly disposed within a housing inner bore. The housing includes bypass openings. The valve assembly includes a valve and an orifice disposed in a valve inner bore. The valve includes a plurality of valve bypass bores extending axially through a valve collar. The valve assembly slides between closed and fully open positions. A spring biases the valve assembly toward the closed position in which the valve closes the housing bypass openings. In the open position, a bypass fluid path is formed including the valve bypass bores and the housing bypass openings. The valve assembly is flow rate controlled in the closed position and pressure controlled in the open position. The valve assembly may slide within a sleeve assembly including sleeve bypass openings, which connect the valve bypass bores and housing bypass openings in the bypass fluid path.

Abstract: Methods and systems for diverting the flow of fluids within a wellbore are disclosed. The methods and systems use a flow conveyed diverter pack, which includes a package portion and a wing portion. The package portion may contain a ball (a.k.a. a diverter ball) and may contain additional components. The diverter pack may be formed by sandwiching a diverter ball between films of a flexible material, for example, films of a dissolvable polymer. The diverter pack may be deployed in a wellbore, whereby the pack is conveyed by fluid flow to an opening to be sealed. The diverter pack seats upon the opening, thereby diverting flow from the opening.

Abstract: Dissolvable thread sealants are useful for forming a pressure-tight seal between dissolvable threaded components, particularly in downhole tools. A film of the dissolvable thread sealant can be formed on the threads of dissolvable threaded components. As the dissolvable threaded components are exposed to fluid under the appropriate conditions and begin to dissolve, the thread sealant becomes exposed to the fluid and, likewise, dissolves. Embodiments of the dissolvable thread sealants are made using polyvinyl alcohol (PVA).

Abstract: A flow rate control system includes a housing and a valve assembly slidingly disposed within a housing inner bore. The housing includes bypass openings. The valve assembly includes a valve and an orifice disposed in a valve inner bore. The valve includes a plurality of valve bypass bores extending axially through a valve collar. The valve assembly slides between closed and fully open positions. A spring biases the valve assembly toward the closed position in which the valve closes the housing bypass openings. In the open position, a bypass fluid path is formed including the valve bypass bores and the housing bypass openings. The valve assembly is flow rate controlled in the closed position and pressure controlled in the open position. The valve assembly may slide within a sleeve assembly including sleeve bypass openings, which connect the valve bypass bores and housing bypass openings in the bypass fluid path.

Abstract: A flow rate control system includes a housing and a valve assembly slidingly disposed within a housing inner bore. The housing includes bypass openings. The valve assembly includes a valve and an orifice disposed in a valve inner bore. The valve includes a plurality of valve bypass bores extending axially through a valve collar. The valve assembly slides between closed and fully open positions. A spring biases the valve assembly toward the closed position in which the valve closes the housing bypass openings. In the open position, a bypass fluid path is formed including the valve bypass bores and the housing bypass openings. The valve assembly is flow rate controlled in the closed position and pressure controlled in the open position. The valve assembly may slide within a sleeve assembly including sleeve bypass openings, which connect the valve bypass bores and housing bypass openings in the bypass fluid path.

Abstract: A bit saver assembly having an inner valve sleeve that actuates upon the weight-on-bit (WOB) of the drill bit exceeding a threshold value to overcome the countervailing force provided by a spring contained within the bit saver assembly and the internal flow pressure of the drilling fluid at the area of the inner valve sleeve. Actuation of the inner valve sleeve opens a fluid passage to the wellbore annulus resulting in a reduction of drilling fluid flow pressure and the stretch of the drill string thereby reducing WOB of the drill bit without operator assistance.

Abstract: A bit saver assembly having an inner valve sleeve that actuates upon the weight-on-bit (WOB) of the drill bit exceeding a threshold value to overcome the countervailing force provided by a spring contained within the bit saver assembly and the internal flow pressure of the drilling fluid at the area of the inner valve sleeve. Actuation of the inner valve sleeve opens a fluid passage to the wellbore annulus resulting in a reduction of drilling fluid flow pressure and the stretch of the drill string thereby reducing WOB of the drill bit without operator assistance.

Abstract: A plug used in the hydraulic fracking of hydrocarbon wells. The plug, known as a frac or bridge plug, contains one or more containers housing a chemical substance such as a solid, liquid, or gel composition. The composition may constitute or include a cleaning agent, friction reducer, suspending agent, or other wellbore additive. For example, the composition may constitute or include epoxy components, resins, thermoplastics, dry add friction reducers, dry add gel, dry add pipe on pipe, similar agents, or any combination thereof. The containers can include the same chemical substance or a variety of chemical substances. During drill out of the plug, the containers rupture and release the chemical substance into the wellbore. The released chemical substance, if a cleaning agent, assists in the cleaning of the milled-plug pieces from the wellbore.

Abstract: A flow rate control system includes a housing and a valve assembly slidingly disposed within a housing inner bore. The housing includes bypass openings. The valve assembly includes a valve and an orifice disposed in a valve inner bore. The valve includes a plurality of valve bypass bores extending axially through a valve collar. The valve assembly slides between closed and fully open positions. A spring biases the valve assembly toward the closed position in which the valve closes the housing bypass openings. In the open position, a bypass fluid path is formed including the valve bypass bores and the housing bypass openings. The valve assembly is flow rate controlled in the closed position and pressure controlled in the open position. The valve assembly may slide within a sleeve assembly including sleeve bypass openings, which connect the valve bypass bores and housing bypass openings in the bypass fluid path.

Abstract: Methods and systems for diverting the flow of fluids within a wellbore are disclosed. The methods and systems use a flow conveyed diverter pack, which includes a package portion and a wing portion. The package portion may contain a ball (a.k.a. a diverter ball) and may contain additional components. The diverter pack may be formed by sandwiching a diverter ball between films of a flexible material, for example, films of a dissolvable polymer. The diverter pack may be deployed in a wellbore, whereby the pack is conveyed by fluid flow to an opening to be sealed. The diverter pack seats upon the opening, thereby diverting flow from the opening.

Abstract: An integrated milling and production device. The device includes a production housing, a connector, a motor, and a milling bit. The production housing has a central bore with at least one flapper valve pivotally disposed therein and an actuator. Upon completion of milling operations, the connector may be disengaged from the production housing. The production housing may be repositioned in the well. Activation of the actuator permanently opens the flapper valve to permit the flow of production up the production housing to the well surface. The actuator may be a piston.

Abstract: Methods and systems for diverting the flow of fluids within a wellbore are disclosed. The methods and systems use a flow conveyed diverter pack, which includes a package portion and a wing portion. The package portion may contain a ball (a.k.a. a diverter ball) and may contain additional components. The diverter pack may be formed by sandwiching a diverter ball between films of a flexible material, for example, films of a dissolvable polymer. The diverter pack may be deployed in a wellbore, whereby the pack is conveyed by fluid flow to an opening to be sealed. The diverter pack seats upon the opening, thereby diverting flow from the opening.

Abstract: A mechanically locking hydraulic jar device includes an outer sleeve, an inner sleeve partially disposed in an inner bore of the outer sleeve, and a mechanical lock engaging the outer sleeve and the inner sleeve in a default position to axially secure the inner sleeve to the outer sleeve. Activation of the hydraulic jar disables the mechanical lock to allow axial movement of the inner sleeve relative to the outer sleeve, which generates an impact force when the inner sleeve reaches an activated position. The hydraulic jar device also includes an upward block and a downward block configured to limit the upward and downward axial movement, respectively, of the inner sleeve relative to the outer sleeve when the mechanical lock is disabled.