Abstract: Presented are metalworking systems for forming metallic workpieces, methods for making/operating such metalworking systems, and battery module cell tabs bent by a multistage cluster-and-bend press. A metalworking system includes a grouping tool and a contouring tool that both align adjacent a workpiece support structure, such as a base plate of a battery module housing buttressing a stack of battery pouch cells. The grouping tool, which may include a first reciprocating plunger or plunger head, presses together a stack of metallic workpieces to thereby form a workpiece set having a first bend profile and a first length. The contouring tool, which may include a second reciprocating plunger or a pair of plunger fingers mounted on the plunger head, is attached to the grouping tool and bends the workpiece set to a second bend profile, distinct from the first bend profile, and a second set length, shorter than the first set length.

Abstract: An exhaust system includes a light-off catalyst, an exhaust system component, and at least one H2O trap. The exhaust system component is upstream from the light-off catalyst and includes catalyst material, the catalyst material configured to store hydrocarbons during a period when the light-off catalyst is warming up to a light-off temperature. The at least one H2O trap is at or upstream from the exhaust system component and is configured to perform H2O adsorption and desorption to increase a length of time for the exhaust system component to reach a hydrocarbon release temperature and prevent the exhaust system component from reaching the hydrocarbon release temperature prior to the light-off catalyst reaching the light-off temperature.

Abstract: A system is provided for updating vehicle software configurations for multiple vehicles. The system includes a network having multiple ECUs carried by the vehicles, with each ECU having an ECU software configuration including software components with one or more versions. The system further includes a network appliance having a processor communicating with the ECUs and a computer readable medium. The processor is programmed to identify coverage points for software components. The processor is further programmed to collect clusters for validating an update of the associated software components and determine optimal sets of clusters, which is less than or equal to a total of the clusters. The processor is further programmed to rank the clusters of the selected optimal set, based on a vehicle coverage percentage of each cluster, and transmit the optimal set for software configuration validation and then finally transmit the validated update to the associated vehicle ECUs.

Abstract: A three-way catalyst for reduced palladium loading is provided. The catalyst includes an inert substrate and a palladium catalyst material coating the substrate. The palladium catalyst material includes a support material formed from one of 10% CeO2/Al2O3, 20% CeO2—Al2O3 (20CeAlOy), 30% CeO2—Al2O3 (30CeAlOy), Al2O3, and MOx-Al2O3, wherein M is one of copper, iron, manganese, titanium, zirconium, magnesium, strontium, and barium. The palladium catalyst material includes a layer of CeO2 material disposed upon the support material, wherein the layer of CeO2 material is dispersed on a surface of the support material. The palladium catalyst material includes an active component including a layer of praseodymium oxide particles dispersed across the surface of the layer of CeO2 material and a layer of palladium particles disposed upon and dispersed across the surface of the layer of CeO2 material at locations each corresponding to a respective location of each of the praseodymium particles.

Abstract: An axial flux electric machine comprises a stator including a plurality of stator core segments each comprising a lamination comprising a plurality of layers. A first soft magnetic composite (SMC) portion is arranged adjacent to the plurality of layers of the lamination. An insulating layer arranged between circumferential side surfaces of the plurality of layers of the lamination and the first SMC portion. A rotor is arranged axially adjacent to the stator and including a plurality of permanent magnets. The rotor and stator are configured to generate magnetic flux that is aligned parallel to an axis of rotation of the rotor.

Abstract: Systems, methods, and apparatus are provided for real-time adjustment of image quality parameters. The system includes a controller configured to: acquire an image frame, having a fixed-pixel region that defines a region-of-interest, from one or more imaging devices; apply image processing techniques to determine a modified fixed-pixel region that excludes non-relevant object pixels; alter one or more image quality parameters based on statistics of pixels in the modified fixed-pixel region; and provide the altered one or more image quality parameters to the one or more imaging devices for use with subsequent image frames; wherein the one or more imaging devices produce an image that is tuned, based on the altered one or more image quality parameters, to the portions of the image in the region-of-interest that does not include the non-relevant object pixels.

Abstract: A cathode configured for use within a fuel cell system is provided. The cathode includes a cathode substrate. The cathode further includes a coating disposed upon the cathode substrate and including a fluorocarbon polymer additive configured for sintering at a temperature of less than 200° C. The fluorocarbon polymer additive may be mixed with a catalyst ink coating or may be applied separately as a topcoat layer.

Abstract: A vehicle, system and method of navigating the vehicle. The system includes a sensor and a processor. The sensor is configured to obtain a first set of detection points representative of a lane of a road section at a first time step and a second set of detection points representative of the lane at a second time step. The processor is configured to determine a set of predicted points for the second time step from the first set of detection points, obtain a set of fused points from the second set of detection points and the set of predicted points, and navigate the vehicle using the set of fused points.

Abstract: A drive system includes an inner race member and an outer race member. A first disengageable sprag clutch is disposed between the inner race member and the outer race member, the first disengageable sprag clutch having a drive direction and a freewheeling direction. A second disengageable sprag clutch is disposed between the inner race member and the outer race member, the second disengageable sprag clutch having a drive direction and a freewheeling direction that are opposite the drive direction and the freewheeling direction of the first disengageable sprag clutch.

Abstract: Systems and methods to perform noise-adaptive non-blind deblurring on an input image that includes blur and noise involve implementing a first neural network on the input image to obtain one or more parameters and performing regularized deconvolution to obtain a deblurred image from the input image. The regularized deconvolution uses the one or more parameters to control noise in the deblurred image. A method includes implementing a second neural network to remove artifacts from the deblurred image and provide an output image.

Abstract: An apparatus including a light detection and ranging (LiDAR) antenna of an optical phased array includes a silicon-on-insulator substrate including a silicon wire waveguide embedded within the substrate and a grating layer disposed over the substrate. The grating layer includes a silicon nitride layer coating the silicon-on-insulator substrate and including a plurality of etchings formed in a direction perpendicular to a longitudinal axis of the optical phased array and a silicon oxynitride layer coating the silicon nitride layer and filling the etchings. The etchings are relatively thin in the direction of the longitudinal axis of the optical phased array at a first end of the optical antenna and are relatively thick in the direction of the longitudinal axis at a second end. The etchings gradually increase in thickness between the first end of the optical phased array and the second end of the optical antenna.

Abstract: A system for increasing joint strength and reducing embrittlement in a resistance spot weld of metal workpieces is disclosed. The system comprises a stackup of first and second metal workpieces, and an interface member disposed between the first and second metal workpieces. The interface member comprises a peripheral wall defining a hollow inner portion. The peripheral wall has a first open end extending to a second open end. The first open end is in contact with the first metal workpiece defining a first weld portion thereon. The second open end is in contact with the second metal workpiece defining a second weld portion thereon. The system further comprises a first electrode configured to contact the first metal workpiece to heat the peripheral wall at the first weld portion and join the first metal workpiece with the first open end of the peripheral wall.

Abstract: An energy storage assembly includes a plurality of battery cells electrically connected to each other to form a battery pack in which the battery cells are grouped together to form a first stack of cells and a second stack of cells. The energy storage assembly also includes a first barrier disposed between the first stack of cells and the second stack of cells to reduce heat transfer between the first stack of cells and the second stack of cells. The energy storage assembly further includes a coolant plate disposed along the battery cells. The coolant plate defines a channel for guiding a fluid therethrough to thermally transfer heat away from the battery cells. The coolant plate defines a slot spaced from the channel, and the slot axially aligns with the first barrier to reduce heat transfer between the first stack of cells and the second stack of cells.

Abstract: A method for social networking using a multi-focal plane augmented reality display of a host vehicle includes receiving social-networking data from a remote device. The social-networking data includes information about at least one social interest of a remote user of the remote device. The remote device is located within a viewable area of a vehicle user of the host vehicle. The method further includes determining whether at least one social interest of the remote user matches a vehicle-user social interest of the vehicle user of the host vehicle using the social-networking data. The method further includes transmitting a command signal to the multi-focal plane augmented reality display of the host vehicle to display a virtual image on the multi-focal plane augmented reality display. The virtual image is indicative of the vehicle.

Abstract: A radar system includes antenna elements and receive channels. An adaptive switch couples the receive channels to a subset of the antenna elements as selected antenna elements. The selected antenna elements receive reflected signals from reflection by objects and each of the receive channels outputs the digital signal based on the reflected signal from the coupled selected antenna element. A controller processes the digital signal from each receive channel to estimate a direction of arrival (DOA) to each object and generate candidate configurations of the switch. Assessing the candidate configurations includes performing a multi-step assessment using a decision tree with each candidate configuration as a root and examining accuracy of an output at a last step in the decision tree to select a selected candidate configuration based on the accuracy. The switch is configured according to the selected candidate configuration prior to receiving the reflected signals for a next iteration.

Abstract: A virtual 3D display for a motor vehicle includes a substrate and a flexible display positioned on the substrate. The flexible display has two foldable sections and a main section. The main section provides a shared viewing area and each of the foldable sections provides a first and a second independent viewing area.

Abstract: An electric powertrain system includes an electric machine having a rotor and stator. The stator has multiple phase legs, each respective one of which includes a single phase lead connected to two or more parallel stator windings. The stator thus has multiple phase leads collectively conducting phase currents. A rotary output member is connected to the rotor and connectable to a load. A traction power inverter module (TPIM) is electrically connected to the phase legs. Current sensors collectively measure the phase currents. Each respective current sensor is connected to a different phase lead. A controller in communication with the current sensors and the TPIM, in response to a commanded current and the measured phase currents, detects a threshold variation in the measured phase currents indicative of a phase current imbalance fault, and selectively changes a thermodynamic state of the electrified powertrain in response to the fault.

Abstract: A system for interfacing a motor vehicle with a person residing in the motor vehicle incudes a monitor that determines the mental state of the person, a module that receives information from the monitor to provide an addition channel to interface between the motor vehicle and the person, and a module that receives information from the monitor to adapt the motor vehicle according to the mental state of the person to enable the system to execute operations based on the mental state of the person.

Abstract: Examples described herein provide a computer-implemented method that includes receiving, by a processing device, a current state of a vehicle. The method further includes predicting, by the processing device using an output of an artificial intelligence model, a future state of the vehicle based at least in part on the current state of the vehicle. The method further includes calculating, by the processing device using a tunable reward function, a reward associated with the future state of the vehicle, the tunable reward function comprising multiple tunable coefficients. The method further includes training, by the processing device, the artificial intelligence model based at least in part on the reward.

Abstract: An obstacle detection and notification system for a motorcycle. The system includes a forward looking camera and a backward looking camera mountable to the motorcycle and a processor in operable communication with the forward looking camera and the backward looking camera. The processor executes program instructions to execute processes including: receiving video from the of the forward looking camera and the backward looking camera, performing a computer vision and machine learning based object detection and tracking process to detect, classify and track obstacles in the video and to output detected object data, defining a blind spot region around one or more other vehicles using the detected object data, determining whether the motorcycle is located in the blind spot region, and outputting audible, tactile or visual feedback, via an output system, to a rider of the motorcycle when the motorcycle is determined to be located in the blind spot region.

Abstract: A method for dampening trailer sway, includes: receiving, by a controller of a vehicle system that is coupled to a trailer, a vehicle speed signal of the vehicle system, wherein the vehicle speed signal is indicative of a vehicle speed of the vehicle system; determining a friction force to be applied to the trailer by an actuator using the vehicle speed of the vehicle system and a graph that establishes a relationship between the friction force to be applied to the trailer and the vehicle speed; and adjusting, by the controller, the graph that establishes the relationship between the friction force and the vehicle speed using the decay rate of the plurality of oscillation amplitudes to create an updated graph.

Abstract: Systems and methods for monitoring chain health of a chain having multiple links in a closed loop, as the chain cycles. The system includes: a camera statically positioned with respect to the chain, the camera configured to generate a frame to include a link from among the multiple links; and a controller module operationally coupled to the camera and programmed to repeat the steps of: receiving the frame; converting the frame to a black and white frame with a high-contrast; identifying a link type of the link in the black and white frame based on referencing a plurality of predefined skyline templates; and, storing the link with the link type and a respective temporal marker in a cache, storing a sequence. The system continues until discovering that the chain has cycled back to the starting link, identifies a type of chain for the chain, and fingerprints the chain.

Abstract: A method including detecting an obstacle location in response to an image, determining the obstacle location in response to a range measurement received from a range sensor, predicting a tow vehicle path in response to a tow vehicle steering angle and a tow vehicle location, predicting, by a processor, a trailer wheel path in response to the tow vehicle path, a vehicle dimension and a trailer dimension, and generating a warning control signal in response to an intersection of the obstacle location and the trailer wheel path.

Abstract: A hot formed joined blank includes a first metal blank having an ultimate tensile strength of ?about 1300 MPa to ?about 2000 MPa and defining a first surface, a second metal blank having an ultimate tensile strength of ?about 400 MPa to ?about 1200 MPa and defining a second coated surface having a coating disposed thereon. The coating includes aluminum and silicon or in alternative variations, zinc. A third surface of the second metal blank is joined to the first surface of the first metal blank to form the hot formed joined blank. A weld nugget is disposed along a boundary between the first and second metal blanks that is configured to join the first and second metal blanks, where the weld nugget optionally includes less than or equal to about 1.5 weight percent aluminum or a microstructure comprising austenite and delta-ferrite.

Abstract: Motion control systems and methods are provided in a vehicle. In one embodiment, a motion control system includes a controller. The controller is configured to: receive target trajectory data associated with an upcoming trajectory of the autonomous vehicle; determine a yaw rate reference and a relative heading reference associated with the upcoming target trajectory based on a numerical integration of the target trajectory data; and control a trajectory of the autonomous vehicle based on the yaw rate reference and the relative heading reference.

Abstract: A vehicle configured to execute one or more methods for detecting function of a charging receptacle during a charging cycle. The methods include supplying a charging current through the pins; monitoring a pin temperature of the pins during the charging current; and applying a first step function to the charging current. The methods may also include monitoring a first step change in the pin temperature during the first step function; comparing the first step change in the pin temperature to a first expected temperature change to create a first deviation; and comparing the first deviation to a predetermined threshold. If the first deviation exceeds the predetermined threshold, signaling a maintenance alert, and if the first deviation is less than the predetermined threshold, logging the first deviation.

Abstract: A system for associating perceived and mapped lane edges can include a processor and a memory. The memory includes instructions such that the processor is configured to receive a sensor data representing a perceived object; receive map data representing a map object; determine a cost matrix a cost matrix indicative of an association cost for associating the map object to the perceived object; compare the association cost with an association cost threshold; and associate the perceived object with the map object based on the association cost.

Abstract: A heat pipe is provided for cooling an electronic component of a printed circuit board. The heat pipe includes a tube having an inner diameter surface defining a bore, with the tube having first and second ends along the bore. The heat pipe further includes a sorbent material coated onto the inner diameter surface of the tube, a first liquid contained within the bore, and a second liquid adsorbed by the sorbent material. The second liquid has a second boiling temperature that is higher than a first boiling temperature of the first liquid. The first liquid vaporizes into a first vapor, in response to the tube receiving heat from the electronic component and the first liquid reaching the first boiling temperature. The second liquid is desorbed from the sorbent material and vaporizes into a second vapor in response to the second liquid reaching the second boiling temperature.

Abstract: A battery electric device includes a battery cell, e.g., a pouch, prismatic, or cylindrical cell, connectable to an electric load, and a direct-to-air thermoelectric assembly (TEA) or another heat pump connected to a surface of the cell. A pressure control device maintains constant pressure on the cell surface when the cell is connected to the load. Connection to the load causes the TEA/heat pump to pump heat from the cell. A sensor, e.g., thermocouple(s) and/or heat flux sensor(s), generate an output voltage signal indicative of the quantity of heat. A battery system includes the device and a processor in communication with the cell, the load, and the power supply. The processor generates an electronic control signal in response to the quantity of heat.

Abstract: An injection molded composite component includes a groove extending from a first surface of the composite component and a tubing material placed within the groove and formed integrally with the composite component such that the tubing material forms an integrated conduit on the first surface of the composite component.

Abstract: The concepts described herein provide a method, system, and apparatus for joining, via welding, first and second members fabricated from an aluminum alloy including aluminum, zinc, and manganese, such as 7000-series aluminum alloys, and a resultant workpiece. A junction is formed by a first member being disposed contiguously to a second member. A welding machine generates a weld pool at the junction that includes liquified aluminum alloy. An ultrasonic transducer directs ultrasonic energy in proximity to the weld pool. In some embodiments, an electro-magnetic transducer directs electro-magnetic energy in proximity to the weld pool. The first member is fused to the second member at the junction upon solidification of the weld pool.

Abstract: A vehicle includes a plurality of transmitters of a code division multiple access (CDMA) radar system to simultaneously transmit a frame of transmit signals. A first time duration between transmissions of a first pair of sequential ones of the transmit signals is linearly increased to a second time duration between transmissions of a second pair of sequential ones of the transmit signals. The vehicle also includes a receiver of the CDMA radar system to receive reflected energy resulting from reflection of one of more of the transmit signals of one or more of the plurality of transmitters by an object. A controller processes the reflected energy to obtain information about the object and to control an operation of the vehicle based on the information.

Abstract: The present disclosure provides an electrochemical cell that cycles lithium ions. The electrochemical cell includes a positive electrode and a negative electrode. The positive electrode includes a positive electroactive material and a lithiation additive blended with the positive electroactive material. The lithiation additive includes a lithium-containing material and one or more metals. The lithium-containing material is represented by LiX, where X is hydrogen (H), oxygen (O), nitrogen (N), fluorine (F), phosphorous (P), or sulfur (S). The one or more metals are selected from the group consisting of: iron (Fe), copper (Cu), cobalt (Co), manganese (Mn), and combinations thereof. The negative electrode may include a volume-expanding negative electroactive material.

Abstract: In exemplary embodiments, methods, systems, and vehicles are provided that include: one or more sensors disposed onboard a vehicle and configured to at least facilitate obtaining sensor data for the vehicle; one or more location systems configured to at least facilitate obtaining location data pertaining to a location of the vehicle; a computer memory configured to store map data pertaining to a path corresponding to the location; and a processor disposed onboard the vehicle and configured to at least facilitate: generating an elevation profile along the path using the sensor data and the map data; and providing instructions for controlling the vehicle using the elevation profile.

Abstract: A vehicle seatbelt monitoring system for monitoring seatbelts of a plurality of seats comprising: i) a buckle sensor for each seat configured to determine whether a seatbelt is buckled into a buckle attachment of each seat; ii) a seatbelt webbing payout sensor for each seat configured to determine an amount of seatbelt webbing that is unwound from a seatbelt retractor associated with each seat; and iii) a seatbelt monitor control module coupled to the buckle sensor and the seatbelt webbing payout sensor and configured to receive buckle state data from the buckle sensor for each seat and seatbelt payout data from the seatbelt webbing payout sensor for each seat. The seatbelt monitor control module is further configured to determine if a first seatbelt is unbuckled or not properly worn and, if so, to determine if a second seatbelt is buckled or properly worn when the first seatbelt is unbuckled or not properly worn.

Abstract: A first network device includes a transceiver, a memory and a control module. The transceiver receives an integrated model from a second network device that is separate from the first network device. The memory stores the integrated model and diagnostic trouble code data, most probable cause data, and least probable cause data, which have corresponding cause of issue indications for an issue of a vehicle. The control module while executing the integrated model: compares the cause of issue indications to determine whether the cause of issue indications are consistent such that a same cause of issue is indicated; in response to the cause of issue indications being consistent, displays the same cause of issue, and in response to the cause of issue indications being inconsistent and based on a set of conditions, displays a portion of health related information while refraining from displaying another portion of the health related information.

Abstract: A vehicle and a system and method of controlling the vehicle. The system includes a sensor and a processor. The sensor obtains a first estimate of a force on a tire of the vehicle based on dynamics of the vehicle. The processor is configured to obtain a second estimate of the force on the tire using a tire model, determine an estimate of a coefficient of friction between the tire and the road from the first estimate of the force and the second estimate of the force, and control the vehicle using the estimate of the coefficient of friction.

Abstract: A system for supervisory control for eAWD and eLSD in a motor vehicle includes a control module, and sensors and actuators disposed on the motor vehicle. The sensors measure real-time motor vehicle data, and the actuators alter behavior of the motor vehicle. The control module receives the real-time data; receives one or more driver inputs to the motor vehicle; determines a status of a body of the motor vehicle; determines a status of axles of the motor vehicle; determines a status of each wheel of the motor vehicle; and generates a control signal to the actuators from the driver inputs and the body, axle, and wheel statuses. The control module also exercises supervisory control by actively adjusting constraints on the control signal to each of the actuators where actively adjusting constraints on the control signal alters boundaries of control actions in response to the one or more driver inputs.

Abstract: A vehicle, window for the vehicle and lens assembly. The window includes a first glass layer and a second glass layer separated from the first glass layer by a gap. An image sensor is disposed in the gap. A lens is disposed in the gap for focusing light passing through one of the first glass layer and the second glass layer onto the image sensor.

Abstract: Methods and systems are provided for recirculation of an engine exhaust gas. The system includes an engine, an exhaust system configured to channel exhaust gas from the engine to an outlet, an aftertreatment device, an exhaust recirculation system configured to divert at least some of the exhaust gas as recirculated exhaust gas from a first position in the exhaust system downstream of the aftertreatment device, through a buffer tank, and to a second position in the exhaust system upstream of the aftertreatment device, wherein the recirculated exhaust gas is combined with the exhaust gas at the second position, a controller configured to, by a processor, selectively operate the exhaust recirculation system to control the exhaust recirculation system to divert the exhaust gas and thereby cause the recirculated exhaust gas to be treated with the aftertreatment device more than once with sequentially increased catalyst temperatures.

Abstract: A protection system for a high-voltage component includes a switching circuit and a protection controller. The switching circuit changes a variable arrangement of multiple battery packs between a parallel arrangement and a series arrangement. The protection controller commands the switching circuit into the series arrangement in response to a recharging session, commands a current flow in the recharging session, measures a measured voltage between an input node and a floating chassis ground of the high-voltage component, advances a timer while the measured voltage indicates a presence of an improper voltage, and cancels the recharging session in response to the presence of the improper voltage for greater than an exposure time. The recharging session provides a direct-current fast-charging voltage to battery packs in the series arrangement, and is greater than the battery voltage.

Abstract: An ultra wide band antenna includes a ground plane and an antenna body. The antenna body includes a planar portion arranged above and parallel to the ground plane. A first tapered portion extends in a perpendicular direction from a first edge of the planar portion towards the ground plane. A lower edge of the first tapered portion is spaced from the ground plane by a predetermined gap. A second tapered portion extends in a perpendicular direction from a second edge of the planar portion towards the ground plane and includes a first portion that is connected to the ground plane.

Abstract: Methods and systems are provided for indicating a driving situation including at least one vehicle. The system includes a first processor, a second processor and an external device. A first processor obtains driving information, encodes the driving information and communicates the encoded driving information to the second processor. The second processor receives and decodes the encoded driving information. The second processor further allocates a predefined indication pattern to the decoded driving information, wherein the predefined indication pattern includes a graphical representation of an upcoming driving event involving the vehicle. An external device visualizes a current driving situation including the vehicle together with the predefined indication pattern.