Tesla Motors Patents

Tesla Motors, Inc. designs, develops, manufactures and sells electric vehicles, and operates a network of charging stations for Tesla electric vehicles. Tesla also sells electric vehicle powertrain components to other vehicle manufacturers, as well as battery systems for homes, commercial sites and utilities.

Tesla Motors Patents by Type
  • Patent number: 11692278
    Abstract: A coating system includes an electrocoat (e-coat) bath having an e-coat fluid with a first amount of dissolved gases, a plurality of ultrasonic transducers mounted on at least two sides of the e-coat bath, a carrier frame and control circuitry. The control circuitry is configured to control a trajectory of a metal part dipped in the e-coat bath using the carrier frame, control the plurality of ultrasonic transducers to direct a plurality of acoustic waves at a defined ultrasonic operating frequency and at a first intensity to cause a plurality of localized pressure drops in the e-coat fluid, the first amount of dissolved gases is reduced or removed as bubbles from the e-coat fluid of the e-coat bath based on the directed plurality of acoustic waves, and increase the first intensity of the directed plurality of acoustic waves over a defined time period to accelerate dispersion of an e-coat pigment.
    Type: Grant
    Filed: December 7, 2018
    Date of Patent: July 4, 2023
    Assignee: TESLA, INC.
    Inventors: Gunjan Agarwal, Sundaresan Avudaiappan, Christopher Lillywhite
  • Patent number: 11686791
    Abstract: An MRI system receive coil arrangement 3 for use with a main MRI scanner arrangement. The arrangement includes at least one primary receive coil 6 having a first impedance at a predetermined frequency and a first size defined by a cross-sectional area bounded by the primary receive coil and at least one auxiliary receive coil 7 having a second impedance at said predetermined frequency and a second size defined by a cross-sectional area bounded by the auxiliary receive coil wherein the first impedance is lower than the second impedance and the first size is larger than the second size.
    Type: Grant
    Filed: November 3, 2021
    Date of Patent: June 27, 2023
    Assignees: Tesla Dynamic Coils BV, Futura Composites B.V., UMC Utrecht Holding B.V.
    Inventors: Dennis Klomp, Stefan Zijlema, Catalina Arteaga De Castro, Martino Borgo
  • Patent number: 11685293
    Abstract: A seat system includes: a base; a seatback; at least one recliner connecting the base and the seatback to each other for pivoting of the seatback relative to the base; a slider coupled to the base and configured for sliding engagement with a track having a detent region and a tilt-and slide region; and an electronic controller, wherein without mechanical interlock between the recliner and the slider, the electronic controller causes the recliner to place the seatback in a non-passenger position when the slider is within the tilt-and-slide region, and causes the recliner to place the seatback in a passenger position when the slider is within the detent region.
    Type: Grant
    Filed: July 1, 2022
    Date of Patent: June 27, 2023
    Assignee: Tesla, Inc.
    Inventors: David Eduardo Banales Cano, Nathan Di Giusto
  • Patent number: 11686384
    Abstract: An electric drive unit and method of assembling the same is disclosed. The electric drive unit includes a rotor having a rotor shaft, and gear shaft, where the rotor shaft is inserted into the gear shaft. The gear shaft is supported by two bearings, while the rotor shaft supported directly at one end by a bearing and at the other by the gear shaft. A wave spring is also disclosed that provides an axial loading to the rotor shaft. Also disclosed is a balancing ring secured to an end of the rotor via a locknut. The balancing ring can be machined in order to balance the rotor. The rotor shaft can be connected to the gear shaft via a spline connection. The rotor shaft can bear against the gear shaft via a pilot journal and pilot bore defined on the rotor shaft and gear shaft respectively.
    Type: Grant
    Filed: October 1, 2020
    Date of Patent: June 27, 2023
    Assignee: Tesla, Inc.
    Inventors: Benjamin Dellal, Scott Michael Graves, Luke Ottaway
  • Patent number: 11683414
    Abstract: A method is provided for interacting with audience members in an event, each of the potential attendees having available thereto a unique identifier. The method comprises creating, for an attendee, a unique ID (UID) on a mobile wireless device (MWD) by the steps of inputting to the MWD one of the unique identifiers, combining the obtained unique identifier with a UID time stamp at the time of creation of the UID; receiving with a server on a first wireless channel communications from the MWD; registering the UID at the physical location of the event; generating a visual query; displaying on the MWD response indicators; receiving at the server from the registered attendee a response, to the query over the first wireless channel; and storing in a database on the server the received response in association with the displayed query.
    Type: Grant
    Filed: May 13, 2021
    Date of Patent: June 20, 2023
    Assignee: TESLA LABORATORIES, LLC
    Inventor: Jovan Hutton Pulitzer
  • Patent number: 11681649
    Abstract: A microprocessor system comprises a computational array and a hardware data formatter. The computational array includes a plurality of computation units that each operates on a corresponding value addressed from memory. The values operated by the computation units are synchronously provided together to the computational array as a group of values to be processed in parallel. The hardware data formatter is configured to gather the group of values, wherein the group of values includes a first subset of values located consecutively in memory and a second subset of values located consecutively in memory. The first subset of values is not required to be located consecutively in the memory from the second subset of values.
    Type: Grant
    Filed: October 22, 2021
    Date of Patent: June 20, 2023
    Assignee: Tesla, Inc.
    Inventors: Emil Talpes, William McGee, Peter Joseph Bannon
  • Patent number: 11682754
    Abstract: An apparatus for forming an electrode film mixture can have a first source including a polymer dispersion comprising a liquid and a polymer, a second source including a second component of the electrode film mixture, and a fluidized bed coating apparatus including a first inlet configured to receive from the first source the dispersion, and a second inlet configured to receive from the second source the second component.
    Type: Grant
    Filed: January 31, 2022
    Date of Patent: June 20, 2023
    Assignee: Tesla, Inc.
    Inventors: Porter Mitchell, Jeffrey Nelson, Robert Crawford, Mohammed-Yazid Saidi
  • Patent number: 11675358
    Abstract: A vehicular autonomous driving system includes a time division multiplexed (TDM) bus, an autonomous driving (AD) controller coupled to the TDM bus, and a plurality of AD sensors coupled to the TDM bus. The AD sensors are configured to collect AD data and transmit collected AD data to the AD controller on the TDM bus in an assigned time slot at a first power level. A first AD sensor of the plurality of AD sensors is configured to, based upon collected AD data, detect an AD emergency event. In response to the detection, the first AD sensor is configured to transmit an AD emergency message on the TDM bus in a non-assigned time slot and at a second power level that exceeds the first power level. The AD sensor may transmit the AD emergency message in a particular sub-slot of the non-assigned time slot.
    Type: Grant
    Filed: November 9, 2020
    Date of Patent: June 13, 2023
    Assignee: Tesla, Inc.
    Inventor: Michael D. Cave
  • Publication number: 20230173269
    Abstract: The present disclosure provides a method for a neuromodulation treatment of a low urinary tract dysfunction. The neuromodulation method comprises attaching at least one active electrode to at least one leg of the patient in the back of the knee area in an expected location of a peroneal nerve of the at least one leg. Attaching a grounding electrode to the patient's body. Generating electrical pulses by a pulse generator connected to the at least one active electrode and the grounding electrode. Controlling via a control unit a flow of the generated electrical pulses to the at least one active electrode and stimulating by the at least one active electrode the peroneal nerve of the at least one leg of the patient.
    Type: Application
    Filed: February 1, 2023
    Publication date: June 8, 2023
    Applicant: TESLA MEDICAL S.R.O.
    Inventor: Lukas DOSKOCIL
  • Patent number: 11661028
    Abstract: A system for detecting improper usage of a seatbelt of a vehicle includes a vehicle seat having a seat cushion and a seat back. A shoulder belt and a lap belt are intended to restrain an occupant sitting on the vehicle seat. The system includes a sensor module associated with the shoulder belt and the lap belt. The sensor module generates signals indicative of at least one parameter associated with the vehicle seat, the shoulder belt, and the lap belt when the occupant is sitting on the vehicle seat. The system also includes a controller that receives the signals indicative of the at least one parameter associated with the seat back, the shoulder belt, and the lap belt. The controller analyzes the received one or more signals, and determines whether the seatbelt is being used improperly by the occupant, based on the analysis.
    Type: Grant
    Filed: January 11, 2021
    Date of Patent: May 30, 2023
    Assignee: Tesla, Inc.
    Inventor: Forrest Wen Liau
  • Patent number: 11665108
    Abstract: An example SoC includes a plurality of processing systems supporting respective Quality of Service (QoS) rules, channel circuitry that is configured to service communications for the plurality of processing systems and that includes a QoS manager. The QoS manager determines that a first processing system of the plurality of processing systems that operates according to first QoS rules desires to send a communication with a first QoS selection of the first QoS rules to a second processing system that operates according to second QoS rules, determines available communication receipt resources of the second processing system of the plurality of processing systems, the second processing system supporting second QoS rules, determines a communication resources allocation for the second processing system based upon the first QoS rules, the second QoS rules, and the first QoS selection, and directs the second processing system to operate according to the communication resource allocation.
    Type: Grant
    Filed: December 3, 2021
    Date of Patent: May 30, 2023
    Assignee: Tesla, Inc.
    Inventor: David Glasco
  • Patent number: 11659124
    Abstract: A see through apparatus receives a paper document. The see through apparatus includes a first scanning element, a second scanning element, and a processor coupled to the first scanning element and the second scanning element. Each of the first and second scanning elements illuminate a respective side of the paper document while the other scanning element captures an image. The processor detects kinematic artifacts on the paper document and determines that the paper document is fraudulent based on the detected kinematic artifacts. The processor also detects an alignment feature from the image capture from the first image or the second image, and determines that the document is not aligned based on the detected alignment feature.
    Type: Grant
    Filed: December 7, 2021
    Date of Patent: May 23, 2023
    Assignee: TESLA LABORATORIES, LLC
    Inventor: Jovan Hutton Pulitzer
  • Patent number: 11646868
    Abstract: An autonomous driving controller includes a plurality of parallel processors operating on common input data received from the plurality of autonomous driving sensors. Each of the plurality of parallel processors includes communication circuitry, a general processor, a security processor subsystem (SCS), and a safety subsystem (SMS). The communication circuitry supports communications between the plurality of parallel processors, including inter-processor communications between the general processors of the plurality of parallel processors, communications between the SCSs of the plurality of parallel processors using SCS cryptography, and communications between the SMSs of the plurality of parallel processors using SMS cryptography, the SMS cryptography differing from the SCS cryptography. The SCS and/or the SMS may each include dedicated hardware and/or memory to support the communications.
    Type: Grant
    Filed: April 20, 2021
    Date of Patent: May 9, 2023
    Assignee: Tesla, Inc.
    Inventors: Thaddeus Fortenberry, Samuel Douglas Crowder, Patryk Kaminski, Daniel William Bailey, David Glasco
  • Patent number: 11638814
    Abstract: The present disclosure provides a neuromodulation method for treating neurodegenerative disease. The neuromodulation method comprises attaching a first active electrode to a patient's leg in the back of the knee area in an expected location of a peroneal nerve of the first leg and attaching a grounding electrode to the patient's body. Generating electrical pulses by a pulse generator connected to the first active electrode and the grounding electrode. Stimulating by the first active electrodes the peroneal nerve of the first leg and controlling via a control unit a flow of the generated pulses to the first electrode.
    Type: Grant
    Filed: April 20, 2022
    Date of Patent: May 2, 2023
    Assignee: TESLA MEDICAL S.R.O.
    Inventors: Lukas Doskocil, Jan Krhut, Lukas Peter, Michal Drahos, Zdenek Krcil
  • Patent number: 11640733
    Abstract: A vehicular autonomous driving system includes a fault prediction unit, including a processor and memory, configured to predict a potential future fault condition by: monitoring performance data associated with the plurality of autonomous driving components; comparing the performance data associated with the plurality of autonomous driving components to a plurality of performance thresholds; and determining the potential future fault condition for one of the plurality of autonomous driving components, when the performance data associated with the one of the plurality of autonomous driving components compares unfavorably to a corresponding one of the plurality of performance thresholds.
    Type: Grant
    Filed: December 5, 2018
    Date of Patent: May 2, 2023
    Assignee: Tesla, Inc.
    Inventors: Atchyuth Gorti, David Glasco, Daniel William Bailey
  • Patent number: 11637289
    Abstract: Materials and methods for preparing electrode film mixtures and electrode films including reduced damage bulk active materials are provided. In a first aspect, a method for preparing an electrode film mixture for an energy storage device is provided, comprising providing an initial binder mixture comprising a first binder and a first active material, processing the initial binder mixture under high shear to form a secondary binder mixture, and nondestructively mixing the secondary binder mixture with a second portion of active materials to form an electrode film mixture.
    Type: Grant
    Filed: April 9, 2021
    Date of Patent: April 25, 2023
    Assignee: Tesla, Inc.
    Inventors: Ziying Wang, Haim Feigenbaum, Hieu Minh Duong
  • Patent number: 11636333
    Abstract: A model training and implementation pipeline trains models for individual embedded systems. The pipeline iterates through multiple models and estimates the performance of the models. During a model generation stage, the pipeline translates the description of the model together with the model parameters into an intermediate representation in a language that is compatible with a virtual machine. The intermediate representation is agnostic or independent to the configuration of the target platform. During a model performance estimation stage, the pipeline evaluates the performance of the models without training the models. Based on the analysis of the performance of the untrained models, a subset of models is selected. The selected models are then trained and the performance of the trained models are analyzed. Based on the analysis of the performance of the trained models, a single model is selected for deployment to the target platform.
    Type: Grant
    Filed: July 25, 2019
    Date of Patent: April 25, 2023
    Assignee: Tesla, Inc.
    Inventors: Harsimran Singh Sidhu, Paras Jagdish Jain, Daniel Paden Tomasello, Forrest Nelson Iandola
  • Patent number: 11610117
    Abstract: Systems and methods for adapting a neural network model on a hardware platform. An example method includes obtaining neural network model information comprising decision points associated with a neural network, with one or more first decision points being associated with a layout of the neural network. Platform information associated with a hardware platform for which the neural network model information is to be adapted is accessed. Constraints associated with adapting the neural network model information to the hardware platform are determined based on the platform information, with a first constraint being associated with a processing resource of the hardware platform and with a second constraint being associated with a performance metric. A candidate configuration for the neural network is generated via execution of a satisfiability solver based on the constraints, with the candidate configuration assigns values to the plurality of decision points.
    Type: Grant
    Filed: December 27, 2019
    Date of Patent: March 21, 2023
    Assignee: Tesla, Inc.
    Inventor: Michael Driscoll
  • Patent number: 11590829
    Abstract: A glass structure for a vehicle includes an outer layer of glass, an inner layer of glass, and an interlayer stack disposed between opposing surfaces of the outer layer of glass and the inner layer of glass. The interlayer stack includes at least two interlayer substrates and at least one of the interlayer substrates includes a decorative treatment. In another example, the interlayer stack includes at least two interlayer substrates and at least one of the interlayer substrates includes a functional component.
    Type: Grant
    Filed: July 26, 2019
    Date of Patent: February 28, 2023
    Assignee: Tesla, Inc.
    Inventors: William S. Sweney, Mike Laurin, Erin Mathews, Michael Pilliod
  • Patent number: 11593119
    Abstract: An autonomous driving controller includes a plurality of parallel processors operating on common input data. Each of the plurality of parallel processors includes a general processor, a security processor subsystem (SCS), and a safety subsystem (SMS). The general processors, the SCSs, and the SMSs of the plurality of parallel processors are configured to first, boot the plurality of SCSs from ROM second, boot the plurality of SMSs of the plurality of parallel processors from RAM or ROM, and, third, boot the plurality of general processors of the plurality of parallel processors from RAM. Between booting of the SCSs and the SMSs, at least one of the plurality of SCSs may load SMS boot code into the RAM that is dedicated to the plurality of SMSs.
    Type: Grant
    Filed: April 18, 2019
    Date of Patent: February 28, 2023
    Assignee: Tesla, Inc.
    Inventors: Patryk Kaminski, Thaddeus Fortenberry, David Glasco
  • Patent number: 11588184
    Abstract: A cell of an energy storage device with at least one electrode that is tabless, and methods of forming thereof, are described. The cell includes a first substrate having a first coating disposed thereon, wherein a second portion of the first substrate at a proximal end along the width of the first substrate comprises a conductive material. An inner separator is disposed over the first substrate. A second substrate is disposed over the inner separator. The second substrate has a second coating disposed thereon. The first substrate, the inner separator, and the second substrate in a successive manner, the first substrate, the inner separator, and the second substrate are rolled about a central axis.
    Type: Grant
    Filed: November 4, 2019
    Date of Patent: February 21, 2023
    Assignee: Tesla, Inc.
    Inventors: Kunio Tsuruta, Mikel Ehrlich Dermer, Rajeev Dhiman
  • Patent number: 11587741
    Abstract: An energy storage device can include a cathode, an anode, and a separator between the cathode and the anode, where the anode and/or electrode includes an electrode film having a super-fibrillized binder material and carbon. The electrode film can have a reduced quantity of the binder material while maintaining desired mechanical and/or electrical properties. A process for fabricating the electrode film may include a fibrillization process using reduced speed and/or increased process pressure such that fibrillization of the binder material can be increased. The electrode film may include an electrical conductivity promoting additive to facilitate decreased equivalent series resistance performance. Increasing fibrillization of the binder material may facilitate formation of thinner electrode films, such as dry electrode films.
    Type: Grant
    Filed: February 11, 2021
    Date of Patent: February 21, 2023
    Assignee: Tesla, Inc.
    Inventors: Santhanam Raman, James Borkenhagen, Xiaomei Xi, Xiang-Rong Ye
  • Patent number: 11584157
    Abstract: A cap for retaining a wheel trim with a wheel includes a body portion which slides inside a central opening defined by a hub portion of the wheel trim. The body portion has a first end and a second end. The cap includes at least one engagement portion coupled to the body portion. The at least one engagement portion engages with an internal wall of the hub portion. The cap includes at least one retaining tab coupled to the body portion towards the second end of the body portion. The at least one retaining tab extends radially outwards from the second end of the body portion. The cap further includes a holding portion coupled to the body portion towards the first end. The holding portion extends radially outwards from the body portion such that the holding portion abuts a disc portion of the wheel trim.
    Type: Grant
    Filed: September 12, 2019
    Date of Patent: February 21, 2023
    Assignee: Tesla, Inc.
    Inventors: Stephen Alexander Harasym, Brian Lee Doorlag
  • Patent number: 11585878
    Abstract: An MRI system RF transmit antenna arrangement 3 including an antenna 5 including a length of coaxial cable 51 with an electrically conductive core 52 and an electrically conductive outer shield 53 through which the core runs, with the core having a feed point 52a arranged for electrical connection to an RF source and at least one break 53a being provided in the electrically conductive outer shield partway along the length of coaxial cable so as to divide the electrically conductive outer shield 53 into at least two axially spaced shield portions such that at least one of the shield portions acts as a radiating element when an RF source is connected to the feed point 52a.
    Type: Grant
    Filed: July 7, 2021
    Date of Patent: February 21, 2023
    Assignees: TESLA DYNAMIC COILS BV, FUTURA COMPOSITES B.V., UMC UTRECHT HOLDING B.V.
    Inventors: Carel Costijn Van Leeuwen, Alexander Jan Eberhard Raaijmakers, Bart Romke Steensma, Martino Borgo, Catalina Sofia Arteaga De Castro, Cornelius Antonius Theodorus Van Den Berg, Dennis Wilhelmus Johannes Klomp
  • Patent number: 11581843
    Abstract: One embodiment can provide a photovoltaic roof tile. The photovoltaic roof tile can include a front glass cover, a back glass cover, a plurality of photovoltaic structures positioned between the front and back glass covers, and a single encapsulant layer positioned between the front glass cover and the photovoltaic structures. A surface of the photovoltaic structures is in direct contact with the back glass cover.
    Type: Grant
    Filed: September 14, 2018
    Date of Patent: February 14, 2023
    Assignee: TESLA, INC.
    Inventor: Bhavananda R. Nadimpally
  • Publication number: 20230037192
    Abstract: A transistor package comprising: a substrate; a first transistor in thermal contact with the substrate, wherein the transistor comprises a gate; the substrate sintered to a heat sink through a sintered layer; an encapsulant that at least partially encapsulates the first transistor; and a Kelvin connection to the transistor gate.
    Type: Application
    Filed: October 14, 2022
    Publication date: February 2, 2023
    Applicant: Tesla, Inc.
    Inventors: Wenjun Liu, Robert James Ramm, Alan David Tepe, Colin Kenneth Campbell, Dino Sasaridis
  • Patent number: 11567514
    Abstract: A processor coupled to memory is configured to receive an identification of a geographical location associated with a target specified by a user remote from a vehicle. A machine learning model is utilized to generate a representation of at least a portion of an environment surrounding the vehicle using sensor data from one or more sensors of the vehicle. At least a portion of a path to a target location corresponding to the received geographical location is calculated using the generated representation of the at least portion of the environment surrounding the vehicle. At least one command is provided to automatically navigate the vehicle based on the determined path and updated sensor data from at least a portion of the one or more sensors of the vehicle.
    Type: Grant
    Filed: February 11, 2019
    Date of Patent: January 31, 2023
    Assignee: Tesla, Inc.
    Inventors: Elon Musk, Kate Park, Nenad Uzunovic, Christopher Coleman Moore, Francis Havlak, Stuart Bowers, Andrej Karpathy, Arvind Ramanandan, Ashima Kapur Sud, Paul Chen, Paril Jain, Alexander Hertzberg, Jason Kong, Li Wang, Oktay Arslan, Nicklas Gustafsson, Charles Shieh, David Seelig
  • Patent number: 11570921
    Abstract: A semiconductor device includes: a housing; a substrate inside the housing; first and second semiconductor circuits on the substrate; and first and second planar terminals electrically connected to the first and second semiconductor circuits, respectively, the first and second planar terminals stacked on top of each other, wherein each of the first and second planar terminals extends away from the housing.
    Type: Grant
    Filed: June 11, 2015
    Date of Patent: January 31, 2023
    Assignee: Tesla, Inc.
    Inventors: Wenjun Liu, Robert James Ramm, Colin Campbell
  • Patent number: 11570889
    Abstract: A high-power Voltage Regulator Module (VRM) includes a housing having side walls, an upper opening, and a lower opening, a VRM circuit board oriented within the housing, a plane of the VRM circuit board oriented in a parallel to at least one of the side walls of the housing, an upper Printed Circuit Board (PCB) coupled to the upper opening of the housing, a lower panel coupled to the lower opening of the housing, a coolant inlet port formed in the lower panel, and a coolant outlet port formed in the lower panel. The high power VRM may include a coolant inlet adapter coupled to the coolant inlet port and a coolant outlet adapter coupled to the coolant outlet port. The coolant inlet adapted and the coolant outlet adapter may provide support for the VRM.
    Type: Grant
    Filed: January 4, 2021
    Date of Patent: January 31, 2023
    Assignee: Tesla, Inc.
    Inventors: Mohamed Nasr, Aydin Nabovati, Jin Zhao
  • Patent number: 11569401
    Abstract: A solar panel includes a plurality of photovoltaic cells embedded in a layer of encapsulant. A textured and/or colored layer is positioned on a back side of the layer of encapsulant. The textured and/or colored layer matches a color and/or texture of the plurality of photovoltaic cells. A top layer is positioned on a front side of the layer of encapsulant.
    Type: Grant
    Filed: February 25, 2021
    Date of Patent: January 31, 2023
    Assignee: Tesla, Inc.
    Inventors: Michael Pilliod, Christos Gougoussis, Michael M. Laurin, Scott Tandoi, Javier Verdura, Franz Von Holzhausen, Caroline Park, Radu Muntean, Kate Kuzina, Dante Lamastra
  • Patent number: 11562231
    Abstract: A neural network architecture is used that reduces the processing load of implementing the neural network. This network architecture may thus be used for reduced-bit processing devices. The architecture may limit the number of bits used for processing and reduce processing to prevent data overflow at individual calculations of the neural network. To implement this architecture, the number of bits used to represent inputs at levels of the network and the related filter masks may also be modified to ensure the number of bits of the output does not overflow the resulting capacity of the reduced-bit processor. To additionally reduce the load for such a network, the network may implement a “starconv” structure that permits the incorporation of nearby nodes in a layer to balance processing requirements and permit the network to learn from context of other nodes.
    Type: Grant
    Filed: September 3, 2019
    Date of Patent: January 24, 2023
    Assignee: Tesla, Inc.
    Inventors: Forrest Nelson Iandola, Harsimran Singh Sidhu, Yiqi Hou
  • Patent number: 11561791
    Abstract: A microprocessor system comprises a vector computational unit and a control unit. The vector computational unit includes a plurality of processing elements. The control unit is configured to provide at least a single processor instruction to the vector computational unit. The single processor instruction specifies a plurality of component instructions to be executed by the vector computational unit in response to the single processor instruction and each of the plurality of processing elements of the vector computational unit is configured to process different data elements in parallel with other processing elements in response to the single processor instruction.
    Type: Grant
    Filed: March 13, 2018
    Date of Patent: January 24, 2023
    Assignee: Tesla, Inc.
    Inventors: Debjit Das Sarma, Emil Talpes, Peter Joseph Bannon
  • Patent number: 11554399
    Abstract: Systems and methods for quenching an extrudate using an atomized spray of liquid are described. A system includes a billet die at a proximal end configured to accept a billet and form an extrudate, a quench chamber located adjacent to the billet die for receiving the extrudate and comprising at least one pulsed width modulation (PWM) atomizing spray nozzle and a control module in communication with the at least one PWM atomizing spray nozzle and configured to independently control a liquid pressure, a gas pressure, a spray frequency, a duty cycle and flow rate of each at least one PWM atomizing spray nozzle.
    Type: Grant
    Filed: November 20, 2019
    Date of Patent: January 17, 2023
    Assignee: Tesla, Inc.
    Inventor: Jared E. Ottmann
  • Patent number: 11554699
    Abstract: A cushion having a fibrous foam architecture. The cushion has a trim cover and a number of fibrous layers attached to the trim cover. One or more structural properties of a fibrous layer can be controlled to differ from that of other layers.
    Type: Grant
    Filed: May 7, 2019
    Date of Patent: January 17, 2023
    Assignees: Tesla, Inc., PIANA NONWOVENS. LLC
    Inventors: Forrest Wen Liau, Stefan Kuzmanovski, Jorge C. Fialho, Andrea Piana, Eric McCann, Mehran Jafari, Andy Hollis, Helias Andriessen
  • Patent number: 11556239
    Abstract: A moveable graphical user interface object is provided. The moveable graphical user interface object is moveable within a bounded graphical region. A current location of the moveable graphical user interface object in the bounded graphical region corresponds to an indicated direction of concentrated airflow. For example, the moveable graphical user interface object is used to control airflow direction of a HVAC air vent.
    Type: Grant
    Filed: September 27, 2018
    Date of Patent: January 17, 2023
    Assignee: Tesla, Inc.
    Inventors: Andrew Kim, Franz von Holzhausen
  • Patent number: 11556615
    Abstract: A microprocessor system comprises a matrix computational unit and a control unit. The matrix computational unit includes a plurality of processing elements. The control unit is configured to provide a matrix processor instruction to the matrix computational unit. The matrix processor instruction specifies a floating-point operand formatted using a first floating-point representation format. The matrix computational unit accumulates an intermediate result value calculated using the floating-point operand. The intermediate result value is in a second floating-point representation format.
    Type: Grant
    Filed: May 3, 2019
    Date of Patent: January 17, 2023
    Assignee: Tesla, Inc.
    Inventor: Debjit Das Sarma
  • Patent number: 11548398
    Abstract: A cable assembly includes a cable having a first end and a second end. The cable has an electric conductor and a cooling conduit, each of which extends from the first end to the second end. The cooling conduit is adapted to convey a fluid that cools the electric conductor. The cable assembly includes a leak detection module to detect a leak of the fluid from the cooling conduit. The leak detection module includes a power source to generate an input voltage signal which is applied at a first node contact with the fluid. The leak detection module includes a controller to monitor an output voltage signal at the first node and to detect a leak of the fluid from the cooling conduit based on the output voltage signal.
    Type: Grant
    Filed: November 13, 2020
    Date of Patent: January 10, 2023
    Assignee: Tesla, Inc.
    Inventors: Pascal-Andre Fortin, Martin Sukup, Tim Murphy, Chuen Chou, Aria Tedjarati
  • Patent number: 11543479
    Abstract: An MRI system coil insert 2 for use within a bore B of a main MRI system 1, the coil insert 2 comprising at least one gradient coil, for creating a spatially varying magnetic field along a respective axis and being arranged to be electrically driven at an ultrasonic frequency.
    Type: Grant
    Filed: February 25, 2021
    Date of Patent: January 3, 2023
    Assignees: Tesla Dynamic Coils BV, Futura Composites B.V., UMC Utrecht Holding B.V.
    Inventors: Dennis Klomp, Edwin Versteeg, Jeroen Siero, Martino Borgo
  • Patent number: 11541846
    Abstract: An electromagnetic wiper system for a windshield of a vehicle includes a linear actuator, a wiper-arrangement, and control circuitry. The linear actuator includes at least one guide rail having permanent magnets and an electromagnetic moving block. The electromagnetic moving block includes at least one perforation that surrounds the at least one guide rail and at least one electromagnetic coil that surrounds the at least one perforation. The wiper-arrangement includes a wiper arm and a wiper blade, wherein at least the wiper arm is coupled to the electromagnetic moving block. The control circuitry controls a linear motion of the electromagnetic moving block along the at least one guide rail to steer the wiper arm that is coupled to the electromagnetic moving block back and forth across a length of the windshield to the windshield, wherein the electromagnetic moving block induces minimal friction during the linear motion.
    Type: Grant
    Filed: January 11, 2021
    Date of Patent: January 3, 2023
    Assignee: Tesla, Inc.
    Inventors: Nicolas Clift, Maithreya Kedambadi Prasanna, Gonzalo Espinoza Graham
  • Patent number: 11545667
    Abstract: Passivation methods and compositions for electrode binders are disclosed. A coated binder particle for use in an electrode film of an energy storage device is provided. The coated binder particle can comprise a coating over the surface of a binder particle, wherein the coating provides ionic insulation to the binder particle. In some embodiments, the coating covers the entire surface of the binder particle. In still further embodiments, a coated binder particle in an energy storage device blocks ionic contact between the binder and an electrolyte.
    Type: Grant
    Filed: March 20, 2018
    Date of Patent: January 3, 2023
    Assignee: Tesla, Inc.
    Inventor: Mohammed-Yazid Saidi
  • Patent number: 11545666
    Abstract: Provided herein are dry process electrode films, and energy storage devices incorporating the same, including a microparticulate non-fibrillizable binder having certain particle sizes. The electrode films exhibit improved mechanical and processing characteristics. Also provided are methods for processing such microparticulate non-fibrillizable electrode film binders, and for incorporating the microparticulate non-fibrillizable binders in electrode films.
    Type: Grant
    Filed: March 27, 2019
    Date of Patent: January 3, 2023
    Assignee: Tesla, Inc.
    Inventors: Ziying Wang, Hieu Minh Duong, Yudi Yudi, Joon Ho Shin, Prince Magsino
  • Patent number: 11539638
    Abstract: A method of communication in a vehicle network is provided. An example method includes transmitting a network allocation map in a TDMA cycle, indicating reservation of time slots in the TDMA cycle. The method further includes transmitting a synchronization signal in the TDMA cycle, to synchronize the timing of nodes in the vehicle network. Each of the reserved time slots is identified by at least a network ID of a transmitting node in the vehicle network, and a slot type comprising one of a low latency traffic slot, and a bulk traffic slot. Further, the low latency traffic slots are repeated in the TDMA cycle at least as frequently as a guaranteed QoS latency parameter. Further, the bulk traffic slots are at least as long as a guaranteed QoS throughput parameter.
    Type: Grant
    Filed: October 21, 2019
    Date of Patent: December 27, 2022
    Assignee: Tesla, Inc.
    Inventors: Adnan Esmail, Prashant Joshi, Sundar Balasubramaniam, Brijesh Tripathi, Gaurav Chandra
  • Patent number: 11537811
    Abstract: Systems and methods for enhanced object detection for autonomous vehicles based on field of view. An example method includes obtaining an image from an image sensor of one or more image sensors positioned about a vehicle. A field of view for the image is determined, with the field of view being associated with a vanishing line. A crop portion corresponding to the field of view is generated from the image, with a remaining portion of the image being downsampled. Information associated with detected objects depicted in the image is outputted based on a convolutional neural network, with detecting objects being based on performing a forward pass through the convolutional neural network of the crop portion and the remaining portion.
    Type: Grant
    Filed: December 4, 2019
    Date of Patent: December 27, 2022
    Assignee: Tesla, Inc.
    Inventors: Anting Shen, Romi Phadte, Gayatri Joshi
  • Patent number: 11527747
    Abstract: An energy storage device can include a first electrode, a second electrode and a separator between the first electrode and the second electrode wherein the first electrode or the second electrode includes elemental lithium metal and carbon particles. A method for fabricating an energy storage device can include forming a first electrode and a second electrode, and inserting a separator between the first electrode and the second electrode, where forming the first electrode or the second electrode can include combining elemental lithium metal and a plurality of carbon particles.
    Type: Grant
    Filed: October 28, 2019
    Date of Patent: December 13, 2022
    Assignee: Tesla, Inc.
    Inventors: Hieu Minh Duong, Porter Mitchell, Mohammed-Yazid Saidi
  • Patent number: 11526409
    Abstract: A parallel processing system includes at least three processors operating in parallel, state monitoring circuitry, and state reload circuitry. The state monitoring circuitry couples to the at least three parallel processors and is configured to monitor runtime states of the at least three parallel processors and identify a first processor of the at least three parallel processors having at least one runtime state error. The state reload circuitry couples to the at least three parallel processors and is configured to select a second processor of the at least three parallel processors for state reload, access a runtime state of the second processor, and load the runtime state of the second processor into the first processor. Monitoring and reload may be performed only on sub-systems of the at least three parallel processors. During reload, clocks and supply voltages of the processors may be altered. The state reload may relate to sub-systems.
    Type: Grant
    Filed: October 8, 2020
    Date of Patent: December 13, 2022
    Assignee: Tesla, Inc.
    Inventors: Daniel William Bailey, David Glasco
  • Patent number: 11522232
    Abstract: A deformation detection apparatus includes a cell movement-control assembly to handle a linear motion and a rotational motion of a battery cell, a body that supports the cell movement-control assembly, a digital micrometer, and control circuitry. The control circuitry controls a displacement of the battery cell between a first position and a second position along a longitudinal axis through a scanning region of the digital micrometer and a plurality of rotational positions of the battery cell at a plurality of charge states and a plurality of discharge states. The control circuitry measures a plurality of outer diameter values of the battery cell for a plurality of linear positions and a plurality of rotational positions along the longitudinal axis of the battery cell and determines a change in a geometrical shape (deformation and/or strain) of the battery cell for the plurality of linear positions and the plurality of rotational positions.
    Type: Grant
    Filed: February 26, 2019
    Date of Patent: December 6, 2022
    Assignee: Tesla, Inc.
    Inventor: Michael Kahn
  • Patent number: 11511523
    Abstract: A multilayer glass stack for a vehicle windshield with improved durability is described. The multilayer glass stack includes an external-facing glass layer, an internal-facing glass layer, and an adhesive interlayer positioned between the external-facing and internal-facing glass layers. The external-facing glass layer may include borosilicate and/or does not include soda lime glass. Methods of manufacturing the multilayer glass stack are also described.
    Type: Grant
    Filed: November 19, 2020
    Date of Patent: November 29, 2022
    Assignee: Tesla, Inc.
    Inventors: Rosemary Mottsmith, Michael Pilliod, William S. Sweney, Dante Lamastra, Christos Gougoussis
  • Patent number: 11492049
    Abstract: A hinge assembly for a hood of a vehicle is provided. The hinge assembly includes a body member and a hood member. The hood member is pivotally coupled with the body member through a pivot pin. The hood member or the body member partially wraps around the pivot pin such that the hood member or the body member defines a notch. The hood member or the body member is adapted to disengage from the pivot pin on application of an impact force on the hood member.
    Type: Grant
    Filed: April 1, 2019
    Date of Patent: November 8, 2022
    Assignee: TESLA, INC.
    Inventors: Rafath Rahman, Jarad Hutchinson
  • Patent number: 11495854
    Abstract: A battery includes a can, a jelly roll contained in the can, a top insulator contained in the can adjacent to and above the jelly roll, and a battery cap. The battery cap is welded to an inner surface of the can adjacent to and above the top insulator and includes an outer conductive ring, an insulator ring, and a conductive top plate, wherein the outer conductive ring, the insulator ring, and the conductive top plate are crimped together. The battery cap further includes a conductive rupture plate electrically connected to the conductive top plate and a cathode electrically connected to the conductive rupture plate and extending into the jelly roll. The battery may further include an opening in a central portion of the conductive top plate and a central portion of the conductive rupture plate cover welded upon the opening in the central portion of the conductive top plate.
    Type: Grant
    Filed: June 23, 2017
    Date of Patent: November 8, 2022
    Assignee: Tesla, Inc.
    Inventors: Kenjin Masumoto, Christophe Mille
  • Patent number: D980147
    Type: Grant
    Filed: November 21, 2019
    Date of Patent: March 7, 2023
    Assignee: Tesla, Inc.
    Inventors: Julien Bilodeau, Franz von Holzhausen, David Imai, Ivan Lampkin