Patents Examined by Allison Bourke
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Patent number: 11978926Abstract: A current interrupt structure in which a double rupture structure, which has a rupture groove with a triangular shape and a rupture line with an extending shape of a triangular groove, such that when a swelling phenomenon occurs, stress is concentrated on the rupture line by the rupture groove, which enables accurate and smooth rupture and current flow interruption.Type: GrantFiled: January 5, 2018Date of Patent: May 7, 2024Assignee: LG ENERGY SOLUTION, LTD.Inventors: Jin Hak Kong, Yong Seok Choi, Dong Yeon Kim
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Patent number: 11967700Abstract: A non-aqueous electrolyte secondary battery that has a low initial resistance and an increase in resistance after charging and discharging is suppressed. The secondary battery includes a positive electrode, a negative electrode, and a non-aqueous electrolyte. The positive electrode includes a positive electrode active substance layer, which contains a lithium composite oxide having a layered structure. The lithium composite oxide is a porous particle. A surface of the porous particle includes a layer having a rock salt type structure. A thickness of the layer is not less than 5 nm and not more than 80 nm. A void ratio of the porous particle is not less than 15% and not more than 48%. The porous particle contains two or more voids having diameters that are at least 10% of the particle diameter of the porous particle. The surface of the porous particle includes a coating of lithium tungstate.Type: GrantFiled: July 10, 2020Date of Patent: April 23, 2024Assignees: TOYOTA JIDOSHA KABUSHIKI KAISHA, SUMITOMO METAL MINING CO., LTD.Inventors: Yuji Yamamoto, Momoko Procter, Yoshinari Makimura, Tetsutaro Hayashi, Willy Shun Kai Bong
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Patent number: 11962000Abstract: A non-aqueous electrolyte secondary battery is obtained using a lithium composite oxide having a layered structure in a positive electrode active substance. An increase in resistance following repeated charging and discharging is suppressed. The battery includes a positive electrode provided with a positive electrode active substance layer, a negative electrode and a non-aqueous electrolyte. The positive electrode active substance layer contains a porous particle lithium composite oxide having a layered structure. The average void ratio of the porous particle is not less than 12% but not more than 50%, and it contains two or more voids having diameters that are at least 8% of its particle diameter. The surface of the porous particle is provided with a coating of lithium tungstate. The coverage ratio of the surface of the porous particle by the lithium tungstate is not less than 10% but not more than 65%.Type: GrantFiled: July 10, 2020Date of Patent: April 16, 2024Assignees: TOYOTA JIDOSHA KABUSHIKI KAISHA, SUMITOMO METAL MINING CO., LTD.Inventors: Yuji Yamamoto, Momoko Procter, Yoshinari Makimura, Tetsutaro Hayashi, Willy Shun Kai Bong
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Patent number: 11949106Abstract: A binder composition for a secondary battery electrode contains a polymer that includes a nitrile group-containing monomer unit, an aromatic vinyl monomer unit, and a linear alkylene structural unit and that has a residual mercaptan content, by mass, of not less than 1 ppm and not more than 50 ppm.Type: GrantFiled: December 12, 2019Date of Patent: April 2, 2024Assignee: ZEON CORPORATIONInventor: Akito Nakai
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Patent number: 11929487Abstract: A method of preparing a negative electrode for a lithium secondary battery, which includes forming a negative electrode mixture layer including a negative electrode active material on a negative electrode current collector, disposing lithium metal powder on at least a part of the negative electrode mixture layer, pressing the negative electrode mixture layer on which the lithium metal powder is disposed, wetting the pressed negative electrode mixture layer with a first electrolyte solution, and drying the wet negative electrode mixture layer. A battery including the negative electrode of the present invention has enhanced rapid charge/discharge characteristics and enhanced lifespan characteristics.Type: GrantFiled: January 25, 2019Date of Patent: March 12, 2024Assignee: LG ENERGY SOLUTION, LTD.Inventors: Oh Byong Chae, Sang Wook Woo, Je Young Kim, Yoon Ah Kang, Jun Hyuk Song
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Patent number: 11923533Abstract: A non-aqueous electrolyte secondary battery is obtained using a lithium composite oxide having a layered structure in a positive electrode active substance. An increase in resistance following repeated charging and discharging is suppressed. The battery includes a positive electrode provided with a positive electrode active substance layer, a negative electrode and a non-aqueous electrolyte. The positive electrode active substance layer contains a porous particle lithium composite oxide having a layered structure. The average void ratio of the porous particle is not less than 12% but not more than 50%, and it contains two or more voids having diameters that are at least 8% of its particle diameter. The surface of the porous particle is provided with a coating of lithium tungstate. The coverage ratio of the surface of the porous particle by the lithium tungstate is not less than 10% but not more than 65%.Type: GrantFiled: July 10, 2020Date of Patent: March 5, 2024Assignees: TOYOTA JIDOSHA KABUSHIKI KAISHA, SUMITOMO METAL MINING CO., LTD.Inventors: Yuji Yamamoto, Momoko Procter, Yoshinari Makimura, Tetsutaro Hayashi, Willy Shun Kai Bong
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Patent number: 11923534Abstract: A non-aqueous electrolyte secondary battery which is obtained using a lithium composite oxide having a layered structure and coated with a tungsten-containing compound in a positive electrode active substance, and which has a low initial resistance, and in which an increase in resistance following repeated charging and discharging is suppressed. The non-aqueous electrolyte secondary battery includes a positive electrode, a negative electrode and a non-aqueous electrolyte. The positive electrode includes a positive electrode active substance layer containing a lithium composite oxide having a layered structure. The lithium composite oxide includes a porous particle having a void ratio of not less than 20% but not more than 50%. The porous particle contains two or more voids having diameters that are at least 10% of the particle diameter of the porous particle. The surface of the porous particle is provided with a coating containing tungsten oxide and lithium tungstate.Type: GrantFiled: July 10, 2020Date of Patent: March 5, 2024Assignees: TOYOTA JIDOSHA KABUSHIKI KAISHA, SUMITOMO METAL MINING CO., LTD.Inventors: Yuji Yamamoto, Momoko Procter, Yoshinari Makimura, Tetsutaro Hayashi, Willy Shun Kai Bong
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Patent number: 11894541Abstract: Provided are an electrode for a lithium ion secondary battery, and a lithium ion secondary battery, in which a reduction in the permeability of an electrolyte solution and an increase in resistance even when the density of the electrode is increased, can be suppressed. In the electrode for a lithium ion secondary battery, a layer in which the diffusion rate of an electrolyte solution is greater than in an active material layer is disposed between a current collector and an active material layer. Specifically, the electrode for a lithium ion secondary battery includes a current collector, and an electrode active material layer containing an electrode active material, the electrode active material layer being formed on at least one side of the current collector, in which an electroconductive layer containing solid electrolyte particles and electroconductive particles is disposed between the current collector and the electrode active material layer.Type: GrantFiled: August 11, 2020Date of Patent: February 6, 2024Assignee: HONDA MOTOR CO., LTD.Inventors: Takashi Nakagawa, Kazuki Saimen, Takeshi Fujino
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Patent number: 11876178Abstract: The present invention is directed to aqueous solid state electrolytes that comprise a fluoride additive to stabilize the interface between the anode and aqueous electrolyte. The present invention is also directed to methods of making the solid state electrolyte materials and methods of using the solid state electrolyte materials in batteries and other electrochemical technologies.Type: GrantFiled: August 24, 2018Date of Patent: January 16, 2024Assignees: University of Maryland, College Park, The United States of America as Represented by the Secretary of the ArmyInventors: Kang Xu, Chunsheng Wang, Chongyin Yang
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Patent number: 11855248Abstract: An electrode for a secondary battery includes a current collector, a first electrode mixture layer disposed on at least one surface of the current collector and including carboxymethyl cellulose and styrene butadiene rubber, and a second electrode mixture layer disposed on the first electrode mixture layer and including carboxymethyl cellulose. A weight average molecular weight of the carboxymethyl cellulose included in the first electrode mixture layer is less than a weight average molecular weight of the carboxymethyl cellulose included in the second electrode mixture layer. Adhesion between the electrode current collector and the active material and cohesion between the active materials may be improved, and the resistance within the electrode may be reduced, thereby significantly increasing the capacity and lifespan characteristics of a battery.Type: GrantFiled: July 14, 2021Date of Patent: December 26, 2023Assignee: SK On Co., Ltd.Inventors: Hyo Mi Kim, Kwang Ho Jeong
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Patent number: 11804588Abstract: Stabilized layered lithium metal oxide cathode materials are described which include excess lithium, Ni, Mn, and at least one other metal ion. The materials comprise a layered LiMO2-type material in which M comprises a combination of Ni, Mn, and at least one other metal ion that includes less than about 6 mol % Co; and which has about 1 to 6 percent excess lithium. In one embodiment, the stabilized lithium metal oxide cathode material comprises a composition having the empirical formula xLi2MnO3·(1?x)LiNi0.5+?/2Mn0.5??Co?/2O2, wherein 0<x?0.1; and 0???0.2. In another embodiment, the stabilized lithium metal oxide cathode material comprises a composition having the empirical formula Li1+3y[NiaMnbM?c]1?yO2, wherein M? is one of more metal selected from the group consisting of Co, Al, Fe, Mg, and Ti; 0<y?0.02; 0.85?a?0.96; 0.03?b?0.1; and 0.01?c?0.1.Type: GrantFiled: July 24, 2020Date of Patent: October 31, 2023Assignee: UCHICAGO ARGONNE, LLCInventors: Jason R. Croy, Mahalingam Balasubramanian
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Patent number: 11799074Abstract: A negative electrode includes a negative electrode protecting layer that is disposed so as to cover a negative electrode active material layer formed on at least one surface of a negative electrode core in a thickness direction and that has higher electrical resistance than the negative electrode active material layer. The negative electrode active material layer includes a first surface and a second surface. The first surface is formed in a region extending from an edge at one end to a boundary 300 ?m away from the edge in a width direction. The second surface is positioned closer than the first surface to the other end. Regarding the negative electrode protecting layer, the average value of the first thickness of a first portion covering the first surface is 1.7 or more times larger than the maximum value of the second thickness of a second portion covering the second surface.Type: GrantFiled: January 16, 2020Date of Patent: October 24, 2023Assignee: SANYO Electric Co., Ltd.Inventors: Koichi Katayama, Tetsuya Matsuda, Haruya Nakai
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Patent number: 11777084Abstract: A non-aqueous electrolyte secondary battery which is obtained using a lithium composite oxide having a layered structure and coated with a tungsten-containing compound in a positive electrode active substance, and which has a low initial resistance, and in which an increase in resistance following repeated charging and discharging is suppressed. The non-aqueous electrolyte secondary battery includes a positive electrode, a negative electrode and a non-aqueous electrolyte. The positive electrode includes a positive electrode active substance layer containing a lithium composite oxide having a layered structure. The lithium composite oxide includes a porous particle having a void ratio of not less than 20% but not more than 50%. The porous particle contains two or more voids having diameters that are at least 10% of the particle diameter of the porous particle. The surface of the porous particle is provided with a coating containing tungsten oxide and lithium tungstate.Type: GrantFiled: July 10, 2020Date of Patent: October 3, 2023Assignees: TOYOTA JIDOSHA KABUSHIKI KAISHA, SUMITOMO METAL MINING CO., LTD.Inventors: Yuji Yamamoto, Momoko Procter, Yoshinari Makimura, Tetsutaro Hayashi, Willy Shun Kai Bong
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Patent number: 11769901Abstract: A separator for a rechargeable battery, a method of preparing a separator, and a rechargeable lithium battery, the separator including a porous substrate; and at least one coating layer on one surface of the porous substrate, wherein the coating layer includes a fluorine-containing binder, a filler, and an additive, the fluorine-containing binder has a concentration gradient in which a concentration thereof in the coating layer increases toward an outer surface of the separator in a thickness direction of the separator, an infrared spectral intensity of a C—F group of the fluorine-containing binder is greater than 0.0030 to less than 0.0050, the additive is a hydrocarbon polymer compound that includes a carboxyl group, and a weight average molecular weight of the hydrocarbon polymer compound is about 5,000 g/mol to about 15,000 g/mol.Type: GrantFiled: June 24, 2020Date of Patent: September 26, 2023Assignee: SAMSUNG SDI CO., LTD.Inventors: Daehyun Hong, Dowon Kim, Taejoon Park, Imhyuck Bae, Jaehyun Cho, Suna Lee
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Patent number: 11695180Abstract: A rechargeable battery includes: an electrode assembly including a first electrode, a second electrode, and a separator between the first electrode and the second electrode; a case including an inner space accommodating the electrode assembly, and an opening; a cap plate coupled to the case at the opening and including a terminal hole exposing the inner space; an electrode terminal electrically connected to the electrode assembly through the terminal hole and overlapping the cap plate; electrode tabs respectively connected to the first electrode and the second electrode; and an electrolyte solution in the inner space, and at least one electrode tab of the electrode tabs has an inclined portion that is inclined at a first angle with respect to a surface of the electrode assembly facing the at least one electrode tab.Type: GrantFiled: April 7, 2021Date of Patent: July 4, 2023Assignee: Samsung SDI Co., Ltd.Inventors: Heejung Ko, Kijung Kim, Yongjin Park, Byongchul Woo, Jong-Ha Lee
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Patent number: 11679685Abstract: An exemplary battery assembly includes, among other things, an enclosure defining an interior, and a frame disposed within a wall of the enclosure. The frame includes at least one retention feature configured to hold a service panel in a position where the service panel covers an opening to the interior. An exemplary method includes, among other things, transitioning a service panel to an engaged position with at least one retention feature to secure the service panel in a position where the service panel covers an opening in an enclosure. The at least one retention feature is provided by a frame disposed within a wall of the enclosure.Type: GrantFiled: January 12, 2018Date of Patent: June 20, 2023Assignee: Ford Global Technologies, LLCInventors: Manan Prafulchandra Sevak, Patrick Daniel Maguire, George Albert Garfinkel
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Patent number: 11652208Abstract: A sulfur-carbon composite including a porous carbon material; and sulfur present in at least a part of pores of the porous carbon material and on an outer surface of the porous carbon material, wherein an inner surface and the outer surface of the porous carbon material are doped with a carbonate compound. Also, a positive electrode and a secondary battery including the same. Further, a method of preparing a sulfur-carbon composite and a method of preparing a positive electrode.Type: GrantFiled: November 9, 2022Date of Patent: May 16, 2023Assignee: LG ENERGY SOLUTION, LTD.Inventors: Soohyun Kim, Kwonnam Sohn, Doo Kyung Yang
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Patent number: 11600878Abstract: A battery block includes assembled batteries that are arranged in parallel to each other, and the plurality of assembled batteries are each formed of a plurality of batteries as a unit. Each of the batteries has a positive-electrode terminal and a negative-electrode terminal on one end portion of the battery. The assembled battery includes: the plurality of batteries which are arranged in a row with one end portions of the batteries directed in the same direction; an insulation holder which is arranged on one end portion side of the batteries and holds the batteries; and a positive-electrode bus bar and a negative-electrode bus bar arranged on one end portions of the batteries. The positive-electrode bus bar and the negative-electrode bus bar are respectively held by holding portions which are formed on the insulation holder along a row direction and in parallel to each other.Type: GrantFiled: August 21, 2018Date of Patent: March 7, 2023Assignee: PANASONIC INTELLECTUAL PROPERTY MANAGEMENT CO., LTD.Inventors: Jiro Muratsu, Shinya Geshi
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Multistage plunger press systems and methods with interlocking fingers for forming battery cell tabs
Patent number: 11600842Abstract: Presented are metalworking systems for forming metallic workpieces, methods for making such workpieces and methods for operating such systems, and battery cell tabs bent by a multistage plunger press. A metalworking system includes a plunger fixture that mounts adjacent metallic workpieces, and a plunger head movably mounted to the plunger fixture to move between activated and deactivated positions. A first row of plunger fingers is mounted to the plunger head and moves in one direction to press against and bend one metallic workpiece a predefined bend angle. Likewise, a second row of plunger fingers is mounted to the plunger head and moves in an opposite direction to press against and bend another metallic workpiece another predefined bend angle. The plunger head then moves to the activated position, in tandem with the plunger fingers bending the metallic workpieces, to cause the plunger fingers to bend the workpieces additional respective bend angles.Type: GrantFiled: March 16, 2020Date of Patent: March 7, 2023Assignee: GM Global Technology Operations LLCInventors: Alexandra J. Austin, Robert H. Dietze -
Patent number: 11588146Abstract: A lithium metal electrode has no more than five ppm of non-metallic elements by mass, and is bonded to a conductive substrate. Optionally, the lithium metal electrode may be bonded on one side to a conductive substrate and on another side to a lithium ion selective membrane. The lithium metal electrode may be integrated into lithium metal batteries. The inventive lithium metal electrode may be manufactured by a process involving electrolysis of lithium ions from an aqueous lithium salt solution through an ion selective membrane, carried out under a blanketing atmosphere having no more than 10 ppm of non-metallic elements, the electrolysis being performed at a constant current between about 10 mA/cm2 and about 50 mA/cm2, and wherein the constant current is applied for a time between about 1 minute and about 60 minutes.Type: GrantFiled: August 28, 2020Date of Patent: February 21, 2023Assignee: Pure Lithium CorporationInventor: Emilie Bodoin