Patents Examined by Andrew Piziali
  • Patent number: 10077518
    Abstract: A crimped conjugated fiber having a cross-sectional configuration wherein: a cross section of the fiber comprises at least a portion (a) comprising a propylene polymer (A) and a portion (b) comprising a propylene polymer (B), the mass ratio of the portion (a) and the portion (b) is in the range of 10:90 to 55:45, the propylene polymer (A) has Mz/Mw (A) and the propylene polymer (B) has Mz/Mw (B) wherein the difference thereof is in the range of 0.30 to 2.2, the absolute value difference of the melting points of the propylene polymer (A) and the propylene polymer (B) is in the range of 0 to 10° C., and the ratio of MFR (A) of the propylene polymer (A) to MFR (B) of the propylene polymer (B) is in the range of 0.8 to 1.2. A nonwoven fabric of crimped conjugated fiber is also provided.
    Type: Grant
    Filed: October 23, 2009
    Date of Patent: September 18, 2018
    Assignee: MITSUI CHEMICALS, INC.
    Inventors: Hisashi Morimoto, Kazuhiko Masuda
  • Patent number: 10076588
    Abstract: The invention relates to an elongate surgical repair product comprising a cable of which bending stiffness can be lowered, which fibrous member is a heat-set cable comprising at least 50 mass % of high-performance polyethylene yarn. The product shows very high tenacity, combined with a relatively high initial bending stiffness that is significantly reduced upon bending or flexing the member, without significant dimensional change; and allows both easy and well-controlled handling and good knot tying characteristics. The invention also relates to a method of making said elongate product.
    Type: Grant
    Filed: November 28, 2006
    Date of Patent: September 18, 2018
    Assignee: DSM IP ASSETS B.V.
    Inventors: Carina S Snijder, Rogier Oosterom, Christiaan H. P. Dirks
  • Patent number: 10047466
    Abstract: A method for fabricating a bandage comprises the following steps: preparing multiple complex yarns each comprising chitosan fibers and rayon fibers; (b) weaving solely the multiple complex yarns to form a preformed bandage; (c) immersing the preformed bandage in an acid alcohol, and then washing the preformed bandage by alcohol to obtain an alcohol-washed bandage; and, (d) heating the alcohol-washed bandage to obtain the bandage. The bandage related to the method is comprised of complex yarns, wherein each of the complex yarns is composed of chitosan fibers and rayon fibers. By means of immersing the preformed bandage into an acid alcohol, the bandage thus obtained has enhanced tensile strength, decreased dissolution rate and reduced hemolytic dose.
    Type: Grant
    Filed: November 20, 2013
    Date of Patent: August 14, 2018
    Inventors: Teeming Tsao, Juin-Hong Cherng, Cheng-Che Liu, Shou-Hung Tang
  • Patent number: 10041196
    Abstract: A fiber structure includes a blank portion formed as a single part by three-dimensional weaving between a first plurality of yarn layers and a second plurality of yarn layers, the blank portion corresponding to all or part of a fiber reinforcement preform for a part made of composite material. Outside the blank portion, the fiber structure includes one or more two-dimensional fabric layers, each two-dimensional fabric layer grouping together the yarns of a single layer belonging to at least the first plurality of yarn layers and situated outside the blank portion.
    Type: Grant
    Filed: September 29, 2014
    Date of Patent: August 7, 2018
    Assignees: SNECMA, SAFRAN
    Inventors: Matthieu Gimat, Yann Marchal, Dominique Coupe
  • Patent number: 9988745
    Abstract: An enhanced char integrity fabric containing a plurality of warp yarns in the warp direction and a plurality of weft yarns in the weft direction. The warp yarns and the weft yarns contain thermoplastic fibers having a melting temperature less than about 300° C. The enhanced char integrity fabric also contains a plurality of char reinforcing yarns in at least the warp direction. The char reinforcing yarns have a different composition than the warp yarns and the weft yarns and contain non-melting fibers having a decomposition temperature greater than 300° C. The char reinforcing yarns are in an amount of less than about 30% wt of the warp yarns and the tensile strength of the char reinforcing yarns is about equal or less than the tensile strength of the warp yarns.
    Type: Grant
    Filed: June 23, 2014
    Date of Patent: June 5, 2018
    Assignee: Milliken & Company
    Inventors: John L. Sanchez, Lei Zhang
  • Patent number: 9970153
    Abstract: The present invention provides a roofing product comprised of an asphalt coating on a nonwoven fiberglass mat. Enhanced tear strength for the roofing product, generally an asphalt shingle, is obtained by the presence of a release agent. The release agent can be a coating on the fiberglass mat, an additive in the mat binder, or present as an additive in the asphalt itself. Preferably, the release agent is a reactive polysiloxane which can react with any component within the roofing product, including the glass surface, sizing chemicals, binder chemicals, as well as the asphalt coating. The reaction can take place either during or after the polysiloxane is added or applied.
    Type: Grant
    Filed: April 7, 2009
    Date of Patent: May 15, 2018
    Assignee: Johns Manville
    Inventors: Yong Deng, Pascal Commercon, Albert George Dietz, III
  • Patent number: 9950504
    Abstract: An elastic composite film provided with a sintered ePTFE film and an elastomeric resin layer, produced by continuously forming the elastomeric resin layer on at least one side of the sintered ePTFE film, continuously elongating the resulting multilayer film at less than the yield point of the expanded, sintered, porous film and at an elongation factor of 1.3 times or more in the biaxial directions, or in the uniaxial direction without contracting in the direction perpendicular to the direction of elongation, and relaxing the resulting elongated multilayer film, wherein when the composite film is elongated by 10% in the longitudinal and/or transverse direction, the tensile stress of the composite film is 2.5 N/15 mm or less, and/or the elongation percentage of the composite film in the longitudinal and/or transverse direction is 30% or more and the elongation recovery rate is 70% or more.
    Type: Grant
    Filed: April 25, 2016
    Date of Patent: April 24, 2018
    Assignee: W. L. Gore & Associates, Co., Ltd.
    Inventor: Takashi Imai
  • Patent number: 9913504
    Abstract: The present invention relates to a flame resistant thermal liner comprising a nonwoven sheet comprising nanofibers of a synthetic polymer having an limiting oxygen index of at least 21, a mean flow pore of 10 micrometers or less, a thickness air permeability of 25 to 6000 cubic feet per min?micrometers (12 to 2880 cubic meters per square meter per min?micrometers), and an average thickness T1; and a thermally stable flame resistant fabric attached to an outer surface of the nonwoven sheet, the fabric having an average thickness T2; a surface of the thermally stable fabric being in contact with a surface of the nonwoven sheet; wherein T1 and T2 are selected such that the ratio of T1 to T2 is less than 0.75. The invention also relates to a flame resistant composite fabric comprising the flame resistant thermal liner and a garment comprising this flame resistant composite fabric.
    Type: Grant
    Filed: October 6, 2015
    Date of Patent: March 13, 2018
    Assignee: E I DU PONT DE NEMOURS AND COMPANY
    Inventors: Natalia V Levit, Richard Hall Young
  • Patent number: 9903068
    Abstract: A process to clean carbon fiber fabric of a pre-applied sizing, while simultaneously activating or preparing the fabric to receive a polymer resin is described. The cleaning process and chemistry combines an enzymatic cleaning solution with an oxidizing agent. The enzymatic solution strips the fibers of lubricants, surfactants, and other chemicals of the sizing which might otherwise interfere with interfacial properties and bonding of the fabric to the matrix resin. The inclusion of an oxidizing agent concurrently adds hydroxyl groups to the surface of the fabric allowing for the grafting of organic copolymers to the surface of the fabric, the copolymer being chosen based upon the desired polymer resin. This process provides a customized finished carbon fiber fabric to bond to a specific polymer resin, without interference resulting from an inadequate fiber sizing chemistry. In this way, a customizable finished fabric may be manufactured.
    Type: Grant
    Filed: May 8, 2015
    Date of Patent: February 27, 2018
    Inventor: Shobha Murari
  • Patent number: 9879361
    Abstract: Various embodiments of the present invention relate to surface enhanced pulp fibers, various products incorporating surface enhanced pulp fibers, and methods and systems for producing surface enhanced pulp fibers. Various embodiments of surface enhanced pulp fibers have significantly increased surface areas compared to conventional refined fibers while advantageously minimizing reductions in length following refinement. The surface enhanced pulp fibers can be incorporated into a number of products that might benefit from such properties including, for example, paper products, paperboard products, fiber cement boards, fiber reinforced plastics, fluff pulps, hydrogels, cellulose acetate products, and carboxymethyl cellulose products. In some embodiments, a plurality of surface enhanced pulp fibers have a length weighted average fiber length of at least about 0.
    Type: Grant
    Filed: March 15, 2013
    Date of Patent: January 30, 2018
    Assignee: Domtar Paper Company, LLC
    Inventors: Harshad Pande, Bruno Marcoccia
  • Patent number: 9863067
    Abstract: The present invention provides a crimped conjugated fiber having a crimpable cross-sectional configuration wherein a cross section of the fiber comprises at least two portions: a portion (a) and a portion (b); the portion (a) comprises a propylene polymer (A) and the portion (b) comprises a propylene/?-olefin random copolymer (B); the propylene polymer (A) has Mz/Mw(A) and the propylene/?-olefin random copolymer (B) has Mz/Mw(B) wherein the difference thereof is in the range of 0.10 to 2.2; and the propylene polymer (A) has a melting point [Tm(A)] and the propylene/?-olefin random copolymer (B) has a melting point [Tm(B)] wherein the difference thereof exceeds 10° C. The present invention also provides a non-woven fabric comprising the crimped conjugated fiber.
    Type: Grant
    Filed: April 4, 2011
    Date of Patent: January 9, 2018
    Assignee: MITSUI CHEMICALS, INC.
    Inventor: Hisashi Morimoto
  • Patent number: 9820396
    Abstract: A housing forms the appearance of an electronic device. A method of manufacturing the housing includes selecting at least one fiber substrate for securing rigidity and at least one fiber substrate for securing ductility, determining quantity and stacking sequence of the selected fiber substrates, and laminating and attaching the fiber substrates according to the determined quantity and stacking sequence.
    Type: Grant
    Filed: September 27, 2013
    Date of Patent: November 14, 2017
    Assignee: Samsung Electronics Co., Ltd.
    Inventors: Kwang-Jin Bae, Hee-Cheul Moon, Ik-Su Jung, Jong-Chul Choi
  • Patent number: 9809926
    Abstract: A machine and method are presented for producing interlaced composite components. The method includes: depositing a first one or more warp filaments onto a deposition surface in a first linear direction, inserting, on top of the first one or more warp filaments, a first one or more weft filaments in a second linear direction, where the second direction is in the same plane as the first one or more warp filaments but is not parallel to the direction of the first one or more warp filaments, depositing, on top of the one or more first weft filaments, one or more second warp filaments in first linear direction, where the second one or more warp filaments are not collinear with the first one of more warp filaments, and inserting, on top of the second one or more warp filaments, a second one or more weft filaments in the second direction.
    Type: Grant
    Filed: August 7, 2015
    Date of Patent: November 7, 2017
    Assignee: Georgia Tech Research Corporation
    Inventors: Christopher Marc Oberste, Ben Wang, Kan Wang
  • Patent number: 9797076
    Abstract: A method and device are disclosed for producing 3D fabrics including yarns/tows that remain in pre-tensioned condition. Further, the method and device produce 3D fabrics with features that increase the mechanical performance of produced materials which are highly suited for composite materials and impact injury mitigation applications. The method and device also provide a simple, quick and compact arrangement to produce economically both uniaxial and multiaxial types of 3D fabrics with specific dimensions and shapes in ‘middle-outwards’ manner to reduce production time by half by arranging the set of axial yarns in zigzag fashion between oppositely facing supports. The method and device aid automated production of 3D fabrics and their direct packaging to eliminate contamination of produced 3D fabrics. A 3D fabric produced in this way is also disclosed. The 3D fabric includes yarns/tows that remain in pre-tensioned condition.
    Type: Grant
    Filed: March 23, 2012
    Date of Patent: October 24, 2017
    Inventor: Nandan Khokar
  • Patent number: 9732196
    Abstract: One embodiment relates to an, article and a method for producing an article including a plurality of substrates, and an adhesive bonded between at least two of the plurality of substrates. The adhesive can include a polycarbonate copolymer that includes reacted resorcinol, siloxane, and bisphenol-A. Another embodiment relates to an article having a first polyimide substrate, a second polyimide substrate, and an adhesive bonded between the first substrate and the second substrate. The article can have a 2 minute integrated heat release rate of less than or equal to 65 kilowatt-minutes per square meter (kW?min/m2) and a peak heat release rate of less than 65 kilowatts per square meter (kW/m2) as measured using the method of FAR F25.4, in accordance with Federal Aviation Regulation FAR 25.853(d).
    Type: Grant
    Filed: May 9, 2012
    Date of Patent: August 15, 2017
    Assignee: SABIC GLOBAL TECHNOLOGIES B.V.
    Inventors: Erich Otto Teutsch, Craig Milne
  • Patent number: 9694441
    Abstract: The invention relates to a planar structure for joining, in particular for the material-uniting joining, of at least two components. According to the invention, the planar structure is flexible and formed by at least one reaction strand. The reaction strand comprises a preferably cylindrical core, which is provided, at least in some areas, with a coating, which is constructed with a plurality of coaxially applied layers with a small thickness. To produce the layers, two different materials are used, the layers being constructed alternately with one of the two materials. Because of the high degree of flexibility of the reactive planar structure and its arbitrary area extent, components with a complex geometry in the region of the joint faces as well as large-format components can be joined in a material-uniting manner without problems.
    Type: Grant
    Filed: September 15, 2009
    Date of Patent: July 4, 2017
    Assignee: Airbus Operations GmbH
    Inventors: Freerk Syassen, Yvonne Winkelmann
  • Patent number: 9670605
    Abstract: Provided is a fabric that is favorably used for a side cloth of a down wear, a down jacket, a futon, a sleeping bag or some other, and that is light, thin and high in tear strength and can further keep a low air permeability after washed. The high-density fabric of the present invention that can attain the purpose is a fabric including a synthetic fiber that has a fineness of 28 dtex or less, and having a total cover factor ranging from 1700 to 2200. In this fabric, multifilaments are present in each of which monofilaments are arranged in the form of two layers in at least one direction of warp and weft directions. Furthermore, the fabric has a cover factor ranging from 700 to 900 in at least one direction of the warp and weft directions which has the multifilaments present.
    Type: Grant
    Filed: August 29, 2011
    Date of Patent: June 6, 2017
    Assignee: TOYOBO SPECIALTIES TRADING CO., LTD.
    Inventors: Hajime Tone, Hideki Kawabata
  • Patent number: 9662841
    Abstract: A composite structure having at least one radially extending part is provided. The composite structure is formed with ply layers. At least one of the ply layers used to form the radially extending part has fibers oriented at an angle offset from an edge of the at least one ply layer.
    Type: Grant
    Filed: November 10, 2009
    Date of Patent: May 30, 2017
    Assignee: Orbital ATK, Inc.
    Inventors: Christopher J. Madsen, Eric McNabb, John B. Healey, Todd Rosevear
  • Patent number: 9657415
    Abstract: Multi-functional and high-performing fabric comprising a first layer of yarns woven to form the fabric wherein the yarns comprise at least one unitary graphene-based continuous graphitic fiber comprising at least 90% by weight of graphene planes that are chemically bonded with one another having an inter-planar spacing d002 from 0.3354 nm to 0.4 nm as determined by X-ray diffraction and an oxygen content less than 5% by weight. A majority of the graphene planes in such a continuous graphitic fiber are parallel to one another and parallel to a fiber axis direction. The graphitic fiber contains no core-shell structure, has no helically arranged graphene domains or domain boundaries, and has a porosity level less than 5% by volume, more typically less than 2%, and most typically less than 1% (practically pore-free).
    Type: Grant
    Filed: August 5, 2013
    Date of Patent: May 23, 2017
    Assignee: Nanotek Instruments, Inc.
    Inventors: Aruna Zhamu, Bor Z Jang
  • Patent number: 9650740
    Abstract: A pressing mat for ironing elements of material that can be placed on a support surface for ironing that includes a backing board layer and a composite material layer superimposed adjacent one another and secured together near the peripheral edges of each layer. The composite material layer has a foam layer and a fabric layer and is positioned such that the fabric layer is adjacent to the backing board layer with the foam layer providing an exterior surface. Alternatively, the pressing mat may be comprised of two pressing board assemblies superimposed adjacent to one another and secured together such that the backing board layers are adjacent to each other and the foam layers provide the exterior surface. In this alternative embodiment, the entire exterior surface of the pressing mat consists of the foam layer. The pressing mat may be configured for folding.
    Type: Grant
    Filed: May 9, 2013
    Date of Patent: May 16, 2017
    Inventor: Kathryn Ann Purdy