Patents Examined by Archene A. Turner
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Patent number: 11471950Abstract: Provided is a coated cutting tool having improved wear resistance and fracture resistance and a long tool life. The coated cutting tool includes a substrate, and a coating layer formed on a surface of the substrate. The coating layer has a laminated structure in which a first layer and a second layer are alternately laminated for one or more layers. The first layer is a compound layer having a composition represented by Ti(CxN1-x). The second layer is a compound layer having a composition represented by (TiyAl1-y)N. The laminated structure includes first to third laminated structures in this order from a substrate side to a surface side of the coating layer. An average thickness per layer of each of the first layer and the second layer in the first to third laminated structures is in a specific range. An average thickness of the first to third laminated structures is in a specific range.Type: GrantFiled: June 15, 2021Date of Patent: October 18, 2022Assignee: TUNGALOY CORPORATIONInventor: Takao Katagiri
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Patent number: 11471949Abstract: Provided is a coated cutting tool having a base material side single layer portion and a laminated portion provided as a hard coating in order from a base material side. The base material side single layer portion is formed of a nitride-based hard coating in which a proportion of Al is highest among metal (including metalloid) elements, a sum of Al and Cr in a content ratio (atomic ratio) is 0.9 or more, and at least B is contained. In the laminated portion, a nitride-based a layer in which a proportion of Ti is highest among metal (including metalloid) elements and at least B is contained, and a nitride-based b layer in which a proportion of Al is highest among metal (including metalloid) elements and at least Cr and B are contained are alternately laminated.Type: GrantFiled: March 27, 2019Date of Patent: October 18, 2022Assignee: MOLDINO Tool Engineering, Ltd.Inventor: Ryoutarou Fuwa
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Patent number: 11471948Abstract: A coated tool may include a base member and a coating layer located on the base member. The coating layer may include a first section located on the base member and a second section located on the first section. The first section may include an AlTi portion including aluminum and titanium, and an AlCr portion including aluminum and chromium, and each of the AlTi portion and the AlCr portion may be in contact with the base member. The second section may include a plurality of AlTi layers including aluminum and titanium, and a plurality of AlCr layers including aluminum and chromium, and the AlTi layers and the AlCr layers may be located alternately one upon another.Type: GrantFiled: September 26, 2018Date of Patent: October 18, 2022Assignee: KYOCERA CorporationInventors: Dan He, Tsuyoshi Yamasaki
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Patent number: 11466357Abstract: The present invention relates to coatings comprising or consisting of one or more ternary TM-diboride coating films. The ternary TM-diboride coating films showing exceptionally high phase stability and mechanical properties, even at high temperatures or even after exposition to high temperatures.Type: GrantFiled: October 8, 2018Date of Patent: October 11, 2022Assignee: Oerlikon Surface Solutions AG, PfaffikonInventors: Vincent Moraes, Paul Heinz Mayrhofer, Hamid Bolvardi, Mirjam Arndt, Peter Polcik
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Patent number: 11464303Abstract: A device comprising: a substrate; a first coating deposited on the substrate; an intermediate coating deposited on the first coating, wherein the first coating is interposed between the substrate and the intermediate coating; and a second coating deposited on the intermediate coating, wherein the intermediate coating is interposed between the first coating and the second coating, and the second coating is outermost and black. The substrate, the first coating, the intermediate coating and the second coating define at least one of a jewelry item and a component of a jewelry item.Type: GrantFiled: January 10, 2020Date of Patent: October 11, 2022Assignee: Frederick Goldman, Inc.Inventor: Andrew Derrig
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Patent number: 11453063Abstract: In one aspect, coatings are described herein employing composite architectures providing high aluminum content and high hardness for various cutting applications. For example, a coated cutting tool comprises a substrate and a coating comprising a refractory layer deposited by physical vapor deposition adhered to the substrate, the refractory layer comprising a plurality of sublayer groups, a sublayer group comprising a titanium aluminum nitride sublayer and an adjacent composite sublayer comprising alternating nanolayers of titanium silicon nitride and titanium aluminum nitride.Type: GrantFiled: February 6, 2020Date of Patent: September 27, 2022Assignee: KENNAMETAL INC.Inventors: Vineet Kumar, Ronald Penich, Chen Chen, Zhenyu Liu, Nicholas F. Waggle, Jr.
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Patent number: 11447855Abstract: A hard coating includes three kinds of alternately laminated layers. The three kinds of layers consist of two kinds of single composition layers and a nanolayer-alternated layer. The two kinds of single composition layers are constituted by respective two of an A composition, a B composition and a C composition, wherein the A composition is a nitride of AlCr?, the B composition is a nitride of AlCrSi?, and the C composition is a nitride of AlCr(SiC)?. The nanolayer-alternated layer includes two kinds of nanolayers which are constituted by respective two of the A composition, the B composition and the C composition and which are alternately laminated. Each of the two kinds of single composition layers has a thickness of 0.5-1000 nm. Each of the two kinds of nanolayers has a thickness of 0.5-500 nm, and the nanolayer-alternated layer has a thickness of 1-1000 nm.Type: GrantFiled: August 1, 2018Date of Patent: September 20, 2022Assignee: OSG CORPORATIONInventors: Mei Wang, Hiroaki Sugita
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Patent number: 11447872Abstract: A hard coating includes a three kinds of layers that are alternately laminated. The three kinds of layers consist of a single composition layer and two kinds of nanolayer-alternated layers. The single composition layer is constituted by one of an A composition (nitride of AlCr?), a B composition (nitride of AlTiCr?) and a C composition (nitride of AlCr(SiC)?). The two kinds of nanolayer-alternated layers include nanolayers which are alternately laminated and which are constituted by two of three combinations consisting of a combination of the A composition and B composition, a combination of the A composition and C composition and a combination of the B composition and C composition. The single composition layer has a thickness of 0.5-1000 nm. Each of the nanolayers constituting the two kinds of nanolayer-alternated layers has a thickness of 0.5-500 nm, and each of the two kinds of nanolayer-alternated layers has a thickness of 1-1000 nm.Type: GrantFiled: August 1, 2018Date of Patent: September 20, 2022Assignee: OSG CORPORATIONInventors: Mei Wang, Hiroyuki Hanyu
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Patent number: 11447873Abstract: A hard coating includes a three kinds of layers that are alternately laminated. The three kinds of layers consist of a single composition layer and two kinds of nanolayer-alternated layers. The single composition layer is constituted by one of an A composition (nitride of AlCrSi?), a B composition (nitride of AlTiSi?) and a C composition (nitride of AlCr(SiC)?). The two kinds of nanolayer-alternated layers include nanolayers which are alternately laminated and which are constituted by two of three combinations consisting of a combination of the A composition and B composition, a combination of the A composition and C composition and a combination of the B composition and C composition. The single composition layer has a thickness of 0.5-1000 nm. Each of the nanolayers constituting the two kinds of nanolayer-alternated layers has a thickness of 0.5-500 nm, and each of the two kinds of nanolayer-alternated layers has a thickness of 1-1000 nm.Type: GrantFiled: August 1, 2018Date of Patent: September 20, 2022Assignee: OSG CORPORATIONInventor: Mei Wang
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Patent number: 11447875Abstract: A hard coating includes a three kinds of layers that are alternately laminated. The three kinds of layers consist of a single composition layer and two kinds of nanolayer-alternated layers. The single composition layer is constituted by one of an A composition (nitride of AlCrSi?), a B composition (nitride of CrBSi?) and a C composition (nitride of AlCr(SiC)?). The two kinds of nanolayer-alternated layers include nanolayers which are alternately laminated and which are constituted by two of three combinations consisting of a combination of the A composition and B composition, a combination of the A composition and C composition and a combination of the B composition and C composition. The single composition layer has a thickness of 0.5-1000 nm. Each of the nanolayers constituting the two kinds of nanolayer-alternated layers has a thickness of 0.5-500 nm, and each of the two kinds of nanolayer-alternated layers has a thickness of 1-1000 nm.Type: GrantFiled: August 1, 2018Date of Patent: September 20, 2022Assignee: OSG CORPORATIONInventor: Mei Wang
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Patent number: 11440102Abstract: A coated cutting tool includes a substrate and a coating, wherein the coating has a PVD layer being a compound of the formula Ti1-xSixCaNbOc, wherein 0.10<x?0.30, 0?a?0.75, 0.25?b?1, 0?c?0.2, and a+b+c=1. The PVD layer is a NaCl structure solid solution. The disclosure further relates to a method for producing the PVD layer by cathodic arc evaporation using a pulsed bias voltage of from about ?40 to about ?450 V to the substrate and using a duty cycle of less than about 12% and a pulsed bias frequency of less than about 10 kHz.Type: GrantFiled: December 20, 2016Date of Patent: September 13, 2022Assignee: SANDVIK INTELLECTUAL PROPERTY ABInventor: Lars Johnson
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Patent number: 11434571Abstract: A chain component of a chain for transmitting a force includes a steel-based substrate and a hard material layer on an external side of the steel-based substrate. The hard material layer contains metal nitrides and the metal carbide content in the hard material layer decreases toward the external side of the hard material layer.Type: GrantFiled: February 14, 2019Date of Patent: September 6, 2022Assignee: IWIS Motorsysteme GmbH & Co. KGInventors: Bernd Watzinger, Matija Burger
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Patent number: 11434976Abstract: A chain component of a chain for power transmission coated with a layer of hard material includes a substrate based on steel and a layer of hard material on an outer surface of the substrate based on steel, with the layer of hard material containing metal nitrides and the C mass concentration in the layer of hard material decreasing in the direction toward the outer surface of the layer of hard material.Type: GrantFiled: February 14, 2019Date of Patent: September 6, 2022Assignee: IWIS Motorensysteme GmbH & Co. KGInventors: Bernd Watzinger, Matija Burger
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Patent number: 11433459Abstract: A covered cutting tool having a cemented carbide and a covering layer formed on the cemented carbide. The covered cutting tool includes a rake face, a flank face, and a cutting edge line part located between the rake face and the flank face. The coating layer includes a compound layer containing a compound having a composition represented by (AlxTi1-x)N. The average thickness T1 of the covering layer in the cutting edge line part and the average thickness T2 of the coating layer in the rake face at a position 2 mm or more away from the cutting edge line part toward the rake face are within specific ranges and satisfy T2<T1. The residual stress S1 of the cemented carbide in the cutting edge line part and the residual stress S2 of the cemented carbide in the rake face at a position 2 mm or more away from the cutting edge line part toward the rake face satisfy S2<S1.Type: GrantFiled: December 18, 2020Date of Patent: September 6, 2022Assignee: TUNGALOY CORPORATIONInventors: Tsukasa Shirochi, Naoyuki Fukushima
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Patent number: 11426802Abstract: A cutting tool comprising a base material and a coating arranged on the base material; wherein: the coating comprises an ?-Al2O3 layer composed of a plurality of ?-Al2O3 particles; the average particle diameter a of the ?-Al2O3 particles in a first region of the ?-Al2O3 layer is 0.10 ?m or more and 0.30 ?m or less; the average particle diameter b of the ?-Al2O3 particles in a second region of the ?-Al2O3 layer is 0.30 ?m or more and 0.50 ?m or less; the average particle diameter c of the ?-Al2O3 particles in a third region of the ?-Al2O3 layer is 0.10 ?m or more and 0.30 ?m or less; and the ratio b/a is 1.5 or more and 5.0 or less.Type: GrantFiled: March 22, 2021Date of Patent: August 30, 2022Assignee: SUMITOMO ELECTRIC HARDMETAL CORP.Inventors: Masahito Hikiji, Susumu Okuno, Takato Yamanishi
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Patent number: 11426801Abstract: A cutting tool comprises a rake face and a flank face, the cutting tool being composed of a substrate made of a cubic boron nitride sintered material and a coating provided on the substrate, the coating including a MAlN layer, the MAlN layer including crystal grains of MxAl1-xN in the cubic crystal system, nF<nR being satisfied, where nF represents a number of voids per 100 ?m in length of the MAlN layer on the flank face in a cross section of the MAlN layer, and nR represents a number of voids per 100 ?m in length of the MAlN layer on the rake face in a cross section of the MAlN layer, nD being 3 or less, where nD represents a number of droplets per 100 ?m in length of the MAlN layer on the flank face in a cross section of the MAlN layer.Type: GrantFiled: July 16, 2020Date of Patent: August 30, 2022Assignee: SUMITOMO ELECTRIC HARDMETAL CORP.Inventors: Momoko Iida, Makoto Setoyama, Haruyo Fukui
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Patent number: 11421307Abstract: Provided is a cemented carbide having superior wear resistance and fracture resistance. A cemented carbide containing 50.0 mass % or more and 94.5 mass % or less of tungsten carbide, 5.0 mass % or more and 12.0 mass % or less of Co, and 0.5 mass % or more and 4.0 mass % or less of Ru, the cemented carbide comprising a WC phase that includes tungsten carbide as a main component, and a binder phase that binds the WC phase, wherein the binder phase contains Co, the lattice constant of Co in the binder phase is 3.580 ? or more and 3.610 ? or less, and the saturation magnetization of the cemented carbide is 40% or more and 58% or less.Type: GrantFiled: November 16, 2020Date of Patent: August 23, 2022Assignee: TUNGALOY CORPORATIONInventor: Harufumi Suzuki
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Patent number: 11420346Abstract: A cutting implement including a metal substrate and a coating is provided. The coating has zirconium PVD (ZrCRTiNO), which provides protection against corrosion of the metal substrate. In some instances, the zirconium PVD provides protection from corrosion for at least 200 hours. A layer of titanium nitride (TiN) can be added to the coating to increase the hardness of the metal substrate. In such an embodiment, the layer of titanium nitride (TiN) is applied before the zirconium PVD (ZrCRTiNO). Titanium nitride (TiN) coated steel is 3 to 5 times harder than uncoated steel. Thus, a combination of titanium nitride (TiN) and zirconium PVD (ZrCRTiNO) as a coating on a metal substrate can increase the life of the metal substrate by providing increased hardness and anti-corrosive properties.Type: GrantFiled: August 19, 2020Date of Patent: August 23, 2022Assignee: ACME UNITED CORPORATIONInventors: Dheeraj Garg, Richard S. Constantine
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Patent number: 11421306Abstract: A cemented carbide may include a hard phase that may include W and C, a first solid solution phase and a second solid solution phase, each of which may include W, C, Ti and Zr, and a binder phase that may include an iron group metal. The cemented carbide may include 1.0-3.0 mass % of the Ti in terms of TiC, and 0.75-2.0 mass % of the Zr in terms of ZrC. An amount of the Ti in terms of TiC may be more than 1 time and less than three times an amount of the Zr in terms of ZrC. The first solid solution phase may satisfy a relationship of 0.1?Ti/(Ti+Zr)<0.4 in terms of atomic ratio. The second solid solution phase satisfies a relationship of 0.7?Ti/(Ti+Zr)?0.9 in terms of atomic ratio.Type: GrantFiled: March 29, 2019Date of Patent: August 23, 2022Assignee: KYOCERA CorporationInventors: Hirotoshi Ito, Kou Ri, Tadashi Katsuma
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Patent number: 11413695Abstract: The present invention relates to a tap drill comprising a substrate and a coating, wherein the coating is deposited on at least a portion of the substrate comprising the head of the drill, the coating comprising a first layer deposited directly on the substrate and a second layer deposited atop the first layer, wherein the first layer is a wear resistant layer of (Al, Cr)N deposited by Hi PIMS and the second layer is a friction reduction layer, wherein the second layer is a metal carbide layer or a metal-carbide comprising layer deposited by using a physical vapor deposition (PVD) process of the type magnetron sputtering, preferably of the type HiPIMS.Type: GrantFiled: August 6, 2018Date of Patent: August 16, 2022Assignee: Oerlikon Surface Solutions AG, PfäffikonInventor: Denis Kurapov