Patents Examined by Atul P Khare
-
Patent number: 11850799Abstract: A powdered surface monitoring system of additive manufacturing comprises an additive manufacturing processing cavity, having therein a working area carrying powder to be sintered; a laser source, generating a laser beam, which passes through a reflector, a dichroic mirror and a scanning vibration mirror and is transmitted to an upper surface of the powder in the working area; a polarization imaging device, having therein a beam expander group, a polarizer group and at least one photodetector, the polarizer group consisting of a plurality of linear polarizers, and the number of photodetectors being equal to the number of the linear polarizers.Type: GrantFiled: October 26, 2022Date of Patent: December 26, 2023Assignee: NATIONAL CHUNG SHAN INSTITUTE OF SCIENCE AND TECHNOLOGYInventors: Kuo-Kuang Jen, Yi-Cherng Ferng, Chia-Hsiang Chang, Chun-Hsiang Huang, Yuan-Yao Lin, Chao-Kuei Lee, Yi-Jen Chiu
-
Patent number: 11840031Abstract: According to examples, an apparatus includes a processor and a memory on which is stored machine readable instructions. The instructions may cause the processor to identify an intended surface property level for a surface of a three-dimensional (3D) object, determine an amount of radiation to be applied as a flash of radiation onto the surface to obtain the intended surface property level, and output the determined amount of radiation to be applied as a flash of radiation, in which a radiation source is to flash apply the determined amount of radiation onto the surface of the 3D object.Type: GrantFiled: October 28, 2021Date of Patent: December 12, 2023Assignee: Hewlett-Packard Development Company, L.P.Inventors: Krzysztof Nauka, Andrew E. Fitzhugh, Lihua Zhao
-
Patent number: 11840016Abstract: A device includes a coater, a dispenser, and a treatment portion. The coater is to coat, layer-by-layer, a build material relative to a build pad to form a 3D object. The dispenser is to at least dispense a fluid including a first at least potentially electrically conductive material in at least some selected locations of an external surface of the 3D object. The treatment portion is to treat the 3D object to substantially increase electrically conductivity on the external surface of the 3D object at the at least some selected locations.Type: GrantFiled: June 17, 2022Date of Patent: December 12, 2023Assignee: Hewlett-Packard Development Company, L.P.Inventors: Kristopher J. Erickson, Thomas C. Anthony, Lihua Zhao
-
Patent number: 11839997Abstract: A method of fabricating a composite structure includes laying at least one composite ply about a bladder, the bladder comprising a phase change material in a first phase having a first volume, positioning an outer mold about the bladder and the at least one composite ply, and curing the at least one composite ply to form the composite structure. Curing causes the phase change material contained within the bladder to change to a second phase to expand from the first volume to a second volume and apply a pressure to an interior surface of the composite ply and press an outer surface of the composite ply against the outer mold to form an interior cavity. The bladder is not removable from the formed interior cavity.Type: GrantFiled: March 24, 2023Date of Patent: December 12, 2023Assignee: SIKORSKY AIRCRAFT CORPORATIONInventor: Jonathan K. Garhart
-
Patent number: 11826958Abstract: The invention relates to a device and to a method for producing 3D moulded parts using at least one process unit, also suitable for a large scale production in series of 3D moulded parts such as foundry cores and moulds and other articles which are required in large amounts.Type: GrantFiled: February 4, 2020Date of Patent: November 28, 2023Assignee: VOXELJET AGInventors: Ingo Ederer, Bastian Heymel, Josef Grasegger, Martin Sinzinger
-
Patent number: 11820053Abstract: An efficient method for preparing a highly-directional highly-dense two-dimensional material film. The method comprises: using a circular tube with a smooth inner surface as a casting mold; and pouring a solution containing a two-dimensional material into the mold when the mold rotates at high speed in a circumferential direction, wherein the solution is uniformly coated on the inner surface of the mold by centrifugal force, the centrifugal rotation generating a shearing force that causes the two-dimensional material to be directionally and regularly arranged layer upon layer in a circumferential direction in the solution, and, the centrifugal force facilitates highly-dense accumulation of the two-dimensional material, thereby obtaining a highly-directional highly-dense two-dimensional material film.Type: GrantFiled: November 14, 2018Date of Patent: November 21, 2023Inventors: Wencai Ren, Jing Zhong, Huiming Cheng
-
Patent number: 11820074Abstract: Techniques for illuminating a photocurable material within a build area of an additive fabrication device are described. According to some aspects, a light source is provided that can be moved alongside a build area, allowing light to be directed to any desired position within the build area by moving the light source. This configuration may also allow the distance from the light source to the build area to be substantially the same for each position across the build area by moving the light source whilst maintaining a fixed distance from the light source to the build volume. The described approach may allow for fabrication of larger parts in an additive fabrication device by expanding or eliminating the practical upper limit on the area of the build volume that can be imposed by use of a laser light source in such a device.Type: GrantFiled: April 8, 2022Date of Patent: November 21, 2023Assignee: Formlabs, Inc.Inventor: Andrew M. Goldman
-
Patent number: 11787106Abstract: In a method for the lithography-based generative production of a three-dimensional component, in which electromagnetic radiation emitted by an irradiation device is successively focused on focal points within a material, wherein in each case a volume element of the material located at the focal point is solidified by means of multiphoton absorption, wherein a substructure is each built up from the volume elements in a writing area of the irradiation device, the build-up of the component comprises the following steps: a) a plurality of substructures are arranged next to one another, then b) substructures are arranged one above the other so that upper substructures bridge the interface(s) between lower substructures arranged next to one another.Type: GrantFiled: February 26, 2020Date of Patent: October 17, 2023Assignee: UPNANO GMBHInventor: Peter Gruber
-
Patent number: 11780162Abstract: Provided herein are methods for making three-dimensional parts by additive manufacturing using a debondable curable coating composition on the build surface.Type: GrantFiled: May 20, 2021Date of Patent: October 10, 2023Assignee: Henkel AG & Co. KGaAInventors: Darragh Fitzpatrick, David Branagan, Lisa Kennedy, Gavin Minton
-
Patent number: 11766825Abstract: A three-dimensional printing system includes a build platform, a movement mechanism, a coating module, a consolidation module, and a controller. The controller is configured to (1) operate the movement mechanism and the coating module to deposit a new powder layer over an upper surface of the build platform or powder, (2) operate the consolidation module to selectively consolidate the new powder layer, and (3) repeat (1) and (2) until a three-dimensional article is fabricated from a plurality of layers. Step (1) includes, at least one of the plurality of layers (a) operate the movement mechanism and the coating module to deposit a first sublayer of powder having a thickness T1 over the upper surface, and (b) operate the movement mechanism and the coating module to deposit a second sublayer of powder having at thickness T2 over the first sublayer of powder. T2 is less than 20% of T1.Type: GrantFiled: October 13, 2022Date of Patent: September 26, 2023Assignee: 3D SYSTEMS, INC.Inventors: Carl Borgstrom, Dustin Crouse, Nachiketa Ray, James Vander Linden
-
Patent number: 11766832Abstract: A method of additively manufacturing an object includes steps of: (1) selectively depositing build powder inside of a build contour of the object to form a build-powder section of a powder layer; and (2) selectively depositing support powder outside of the build contour to form a support-powder section of the powder layer. According to the method, the build powder includes a build-powder composition, the support powder includes a support-powder composition, and the build-powder composition and the support-powder composition are different.Type: GrantFiled: May 13, 2020Date of Patent: September 26, 2023Assignee: The Boeing CompanyInventors: Elaine MacDonald, Daniel J. Braley
-
Patent number: 11760003Abstract: The present disclosure relates to methods and systems for 3D printing. In one example, a 3D multi-layer structure is printed with a cavity distributed over multiple layers of a first filamentary material and shaped as a double-headed rivet. Further, the cavity is filled with a second filamentary material in a vertical direction to form a filament-based rivet, the vertical direction perpendicular to the plane of the multiple layers.Type: GrantFiled: June 8, 2022Date of Patent: September 19, 2023Assignee: DANA ITALIA S.R.L.Inventors: Matteo Dallapiccola, Fabrizio Zendri
-
Patent number: 11745422Abstract: An embodiment fused deposition modeling (FDM) type 3D printing apparatus includes a printing bed having a space for printing out an output on an upper surface thereof and a nozzle unit provided on the printing bed and configured to extrude a molten output material and print the molten output material out to the printing bed, the nozzle unit including a primary nozzle tip configured to primarily extrude the molten output material and a secondary nozzle tip selectively coupled to the primary nozzle tip and configured to secondarily extrude the molten output material.Type: GrantFiled: February 16, 2022Date of Patent: September 5, 2023Assignees: Hyundai Motor Company, Kia CorporationInventor: Gyung Bok Kim
-
Patent number: 11745441Abstract: A method for the manufacture of a fiber-composite article for a bicycle frame or other bicycle component uses an outer mold configured to define an outer surface of the fiber-composite article and an inner mold configured to define an inner surface of the fiber-composite article. The method comprises: securing in the inner mold a supportive armature for a space-filling mandrel, the mandrel being configured to occupy a space within the inner surface of the fiber-composite article during lay up and curing of the fiber-composite article; forming the mandrel by injection molding a solidifiable fluid into the inner mold, around the armature, the solidifiable fluid being configured to form a solidified, molded material; applying a fiber composition to the mandrel; securing the mandrel with the fiber composition in the outer mold; heating the fiber composition in the outer mold to form the fiber-composite article and concurrently heating the solidified, molded material.Type: GrantFiled: June 2, 2020Date of Patent: September 5, 2023Assignee: ARGONAUT, LLCInventors: Benjamin W. Farver, Steven George Domahidy
-
Patent number: 11745414Abstract: Disclosed is a novel 3D-printer system for printing elastically deformable rubber parts such as rubber seals where the uncured rubber source material is partially cured before printing each rubber layer of the rubber part. Furthermore, disclosed is a novel 3D printing method for 3D-printing an elastically deformable rubber body using the 3D-printer system.Type: GrantFiled: December 8, 2021Date of Patent: September 5, 2023Assignee: Trelleborg Sealing Solutions Germany GmbHInventors: Ivan Gerada, Martin Hignett
-
Patent number: 11745411Abstract: A device for producing a three-dimensional shaped object, including a substrate part having a base surface for holding the shaped object, a first reservoir for holding a flowable first material, a second reservoir for holding a flowable second material, a dispensing mechanism for dispensing material portions of the first material, a material application mechanism including an application roll and a coating mechanism for applying a second material layer of the second material, and a fixation mechanism for solidifying the material layers composed of the first material and the second material. The transfer body rotates about an axis of rotation disposed parallel to the base surface, the dispensing mechanism and the application roll r relative to the substrate part about an axis disposed normal to the base surface, the application roll is conical, and an axis of rotation of the application roll intersects the axis disposed normal to the base surface.Type: GrantFiled: January 11, 2023Date of Patent: September 5, 2023Assignees: dp polar GmbH, ALTANA AGInventors: Hans Mathea, Martin Bohn
-
Patent number: 11745420Abstract: A method of forming a three-dimensional structure includes forming a layer of resin comprising liquid crystal oligomers and a photoinitiator, applying a magnetic field to the formed layer in a predefined alignment direction for substantially aligning the liquid crystal oligomers in a first orientation; and exposing the formed layer to radiation for curing a first portion of the layer during application of the magnetic field thereby resulting in the first portion having liquid crystal elastomers substantially aligned in the first orientation. The method includes applying a second magnetic field to the formed layer in a predefined second alignment direction for substantially aligning uncured liquid crystal oligomers in a second orientation, and exposing the layer to radiation for curing a second portion of the layer during application of the second magnetic field thereby resulting in the second portion having liquid crystal elastomers substantially aligned in the second orientation.Type: GrantFiled: June 23, 2022Date of Patent: September 5, 2023Assignees: Lawrence Livermore National Security, LLC, President and Fellows of Harvard CollegeInventors: Rodrigo Telles Arriaga, Caitlyn Christian Krikorian, Elaine Lee, Jennifer Lewis
-
Patent number: 11738484Abstract: The present invention is a system for producing an object from a material that contains a hardenable base material using rotational moulding, wherein the system is comprised of a robotic arm and a die that can be attached to the robotic arm. The die contains a die cavity defined by a die wall, wherein the die is configured for receiving the material in the die cavity. The current invention also involves a method for production of an object of a material containing a hardenable base material using rotational moulding.Type: GrantFiled: April 20, 2020Date of Patent: August 29, 2023Assignee: AMS BelgiumInventor: Johan Potargent
-
Patent number: 11731100Abstract: A microparticle producing system using microfluidics and a controlling method thereof, and specifically, to a microparticle producing system that may stably transport droplets produced using microfluidics without agglomeration or destruction, compared to the conventional art, and a method of controlling the microparticle producing system to transport the droplets more stably in the microparticle producing system. By the microparticle producing system and the controlling method thereof, which are disclosed herein, droplets produced by the microparticle producing system using microfluidics may be stably transported without agglomeration or destruction, resulting in more effective microparticle production.Type: GrantFiled: January 27, 2021Date of Patent: August 22, 2023Assignee: INVENTAGE LAB INC.Inventors: Ju Hee Kim, Donghoon Kim, Chan Hee Chon
-
Patent number: 11731322Abstract: The invention relates, among other things, to a method of making a thin panel (10) for outdoor applications, comprising, among other things, the following steps: a) providing a deep-drawable film (10) of a transparent plastic, b) deep-drawing the film (11) in a mold (34), c) mounting a structure (19) having solar cells (32) on an inner face (16) of the deep-drawn film (12), d) placing the deep-drawn film (12) with mounted structure (19) in a cavity (33) of a mold (34) having in particular at least two mold halves (13, 14), e) introducing a liquid polyurethane casting compound (24) into the cavity (33) of the mold (34) and spreading the polyurethane casting compound (24) over an inner face (18) of the structure (19) and/or over the inner face (16) of the film (12), f) curing the polyurethane casting compound, in particular with the mold closed, to form a reinforcement layer (30), or comprising the following steps j) and k) instead of the steps e) and f): j) introducing a granular particle foam mass into theType: GrantFiled: May 3, 2019Date of Patent: August 22, 2023Assignee: PARAT BETEILIGUNGS GMBHInventors: Philip Atzinger, Tobias Schmid