Patents Examined by Brian Walck
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Patent number: 9937554Abstract: The present invention pertains to the field of metal alloy, and relates a grain refiner for magnesium and magnesium alloys, which is an aluminum-zirconium-carbon (Al—Zr—C) intermediate alloy, having a chemical composition of: 0.01%˜10% Zr, 0.01%˜0.3% C, and Al in balance, based on weight percentage. Also, the present invention discloses the method for preparing the grain refiner. The grain refiner according to the present invention is an intermediate alloy having great nucleation ability and in turn excellent grain refining performance for magnesium and magnesium alloys, and is industrially applicable in the casting and rolling of magnesium and magnesium alloy profiles, enabling the wide use of magnesium in industries.Type: GrantFiled: April 22, 2011Date of Patent: April 10, 2018Assignee: SHENZHEN SUNXING LIGHT ALLOYS MATERIALS CO., LTD.Inventors: Xuemin Chen, Qingdong Ye, Yueming Yu, Jianguo Li
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Patent number: 9909194Abstract: A cold-rolled sheet is provided. The cold-rolled sheet is annealed and pre-coated for the fabrication of press hardened parts, composed of a steel substrate for heat treatment with a carbon content C0 between 0.07% and 0.5%, expressed by weight, and a metal pre-coating on at least the two principal faces of the steel substrate. The substrate comprises a decarburized area on the surface of each of the two principal faces. The depth p50% of the decarburized area is between 6 and 30 micrometers, and p50% is the depth at which the carbon content is equal to 50% of the content C0. The sheet does not contain a layer of iron oxide between the substrate and the metal pre-coating. Processes are also provided.Type: GrantFiled: September 6, 2013Date of Patent: March 6, 2018Assignee: ARCELORMITTAL INVESTIGACIÓN Y DESARROLLO, S.L.Inventors: Juan David Puerta Velasquez, Jonas Staudte, Pascal Drillet
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Patent number: 9896736Abstract: The present invention provides a method for manufacturing a hot stamped body having a vertical wall, the method including: a hot-rolling step; a coiling step; a cold-rolling step; a continuous annealing step; and a hot stamping step, in which the continuous annealing step includes a heating step of heating the cold-rolled steel sheet to a temperature range of equal to or higher than Ac1° C. and lower than Ac3° C.; a cooling step of cooling the heated cold-rolled steel sheet from the highest heating temperature to 660° C. at a cooling rate of equal to or less than 10° C./s; and a holding step of holding the cooled cold-rolled steel sheet in a temperature range of 550° C. to 660° C. for one minute to 10 minutes.Type: GrantFiled: October 28, 2016Date of Patent: February 20, 2018Assignee: NIPPON STEEL & SUMITOMO METAL CORPORATIONInventors: Toshimasa Tomokiyo, Kunio Hayashi, Toshimitsu Aso
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Patent number: 9899050Abstract: One embodiment described herein is directed to a method involving depositing a seed layer on a substrate, the seed layer comprising A1 phase FePt with a ratio of Pt of Fe greater than 1:1. A main layer is deposited on the seed layer, the main layer comprising A1 phase FePt with a ratio of Pt to Fe of approximately 1:1. A cap layer is deposited on the main layer, the cap layer comprising A1 phase FePt with a ratio of Pt to Fe of less than 1:1. The seed, main and cap layers are annealed to convert the A1 phase FePt to L10 phase FePt having a graded FePt structure of varying stoichimetry from approximately Fe50Pt50 adjacent a lower portion of the structure proximate the substrate to Fe>50Pt<50 adjacent an upper portion of the structure opposite the lower portion.Type: GrantFiled: December 12, 2016Date of Patent: February 20, 2018Assignee: Seagate Technology LLCInventors: Jiaoming Qiu, Yonghua Chen, Ganping Ju, Thomas P. Nolan
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Patent number: 9879334Abstract: Provided is an abrasion resistant steel plate or steel sheet, suitable for use in construction machines, industrial machines, and the like, and a method for manufacturing the same. A steel plate or steel sheet has a composition containing 0.20% to 0.27% C, 0.05% to 1.0% Si, 0.30% to 0.90% Mn, P, S, 0.005% to 0.025% Nb, 0.008% to 0.020% Ti, 0.1% or less Al, and 0.0010% to 0.0060% N on a mass % basis, the composition further containing one or more of Cr, Mo, W, and B, the composition containing one or more of Cu, Ni, V, an REM, Ca, and Mg as required, the remainder being Fe and inevitable impurities. After being heated, a semi-finished product having the steel composition is hot-rolled and is subjected to reheat-quenching or direct quenching.Type: GrantFiled: March 28, 2012Date of Patent: January 30, 2018Assignee: JFE STEEL CORPORATIONInventors: Keiji Ueda, Yasuhiro Murota, Nobuyuki Ishikawa
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Patent number: 9873929Abstract: A method of manufacturing tailor welded blanks may be capable of improving a quality of a welded portion and shortening a manufacturing time when a tailor welded blank is manufactured using a coated steel plate. The method of manufacturing tailor welded blanks includes welding one or more pairs of different coated steel plates having different thicknesses or strengths with laser using a filler wire.Type: GrantFiled: March 17, 2015Date of Patent: January 23, 2018Assignee: HYUNDAI MOTOR COMPANYInventor: So Youn Kim
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Patent number: 9873927Abstract: A copper alloy according to the present invention includes 17 mass % to 34 mass % of Zn, 0.02 mass % to 2.0 mass % of Sn, 1.5 mass % to 5 mass % of Ni, and a balance consisting of Cu and unavoidable impurities, in which relationships of 12?f1=[Zn]+5×[Sn]?2×[Ni]?30, 10?[Zn]?0.3×[Sn]?2×[Ni]?28, 10?f3={f1×(32?f1)×[Ni]}1/2?33, 1.2?0.7×[Ni]+[Sn]?4, and 1.4?[Ni]/[Sn]?90 are satisfied, conductivity is 13% IACS to 25% IACS, a ratio of an ? phase is 99.5% or more by area ratio or an area ratio of a ? phase (?) % and an area ratio of a ? phase (?) % in an ? phase matrix satisfy a relationship of 0?2×(?)+(?)?0.7.Type: GrantFiled: March 24, 2016Date of Patent: January 23, 2018Assignee: Mitsubishi Shindoh Co., Ltd.Inventors: Keiichiro Oishi, Yosuke Nakasato, Katsuhiko Hata, Shinji Tanaka
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Patent number: 9863019Abstract: A high-strength Ni-base alloy having favorable corrosion resistance, high strength, and high ductility, around room temperature is provided. A high-strength Ni-base alloy includes: in % by mass, less than 0.01% of C, not more than 0.5% of Si, not more than 0.5% of Mn, 15 to 25% of Cr. 1.0 to 5.0% of Mo or Mo+0.5W, 0.2 to 0.8% of Al, 1.0 to 2.0% of Ti, 3.00 to 3.80% of Nb, not more than 30% of Fe, and 0.0007 to 0.010% of Mg; Ni; and impurities. A value represented by Mg/S is not less than 0.7, and an A value is not less than 0.015 and less than 0.027, the A value being represented by A value=Al/(Al+1.77(Ti?1.36C)+3.44(Nb?5.1C)).Type: GrantFiled: July 1, 2015Date of Patent: January 9, 2018Assignee: HITACHI METALS, LTD.Inventors: Toshihiro Uehara, Chuya Aoki
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Patent number: 9856544Abstract: Hydrogen storage alloys comprising a) at least one main phase, b) a storage secondary phase and c) a catalytic secondary phase, where the weight ratio of the catalytic secondary phase abundance to the storage secondary phase abundance is ?3; or comprising a) at least one main phase, b) from 0 to about 13.3 wt % of a storage secondary phase and c) a catalytic secondary phase, where the alloy comprises from 0.05 at % to 0.98 at % of one or more rare earth elements; or comprising a) at least one main phase, b) from 0 to about 13.3 wt % of a storage secondary phase and c) a catalytic secondary phase, where the alloy comprises for example i) one or more elements selected from the group consisting of Ti, Zr, Nb and Hf and ii) one or more elements selected from the group consisting of V, Cr, Mn, Ni, Sn, Al, Co, Cu, Mo, W, Fe, Si, Sn and rare earth elements, where the atomic ratio of ii) to i) is from about 1.80 to about 1.Type: GrantFiled: February 11, 2015Date of Patent: January 2, 2018Assignee: BASF CorporationInventors: Kwo Young, Diana Wong, Jean Nei
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Patent number: 9857107Abstract: A thermoelectric system which comprises two substrates spaced apart from each other to form a gap and a plurality of electrically-connected semiconductor elements disposed between the substrates in the gap. The thermoelectric system further comprises at least one sensor and a seal which extends between the substrates and encloses the sensor and at least one of the plurality of semiconductor elements. The sensor is disposed between the substrates at an interior location spaced from the peripheral edge of at least one of the substrates. Additionally, at least one of the semiconductor elements is disposed between the sensor and the peripheral edge.Type: GrantFiled: November 24, 2014Date of Patent: January 2, 2018Assignee: GENTHERM INCORPORATEDInventors: Masahiko Inaba, Jay Christopher Clark, Brian Comiskey
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Patent number: 9847168Abstract: The present invention manufactures a steel sheet for a rotor core for an IPM motor, wherein the steel sheet has a magnetic flux density B8000 of 1.65 T or more as measured when magnetic field strength is 8000 A/m, and a residual magnetic flux density Br of 0.5 T or more as measured at that time, and optionally, a coercivity Hc of 100 A/m or more as measured after magnetization reaches 8000 A/m. By using the steel sheet manufactured according to the present invention for a rotor core of an IPM motor, it is possible to increase further an output torque in a high-speed rotational range and raise further the maximum rotational speed.Type: GrantFiled: March 27, 2013Date of Patent: December 19, 2017Assignee: Nisshin Steel Co., Ltd.Inventors: Tomonaga Iwatsu, Yukio Katagiri, Susumu Fujiwara, Akito Kawamoto
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Patent number: 9840751Abstract: Provided is a method for manufacturing a hot stamped body, the method including: a hot-rolling step; a coiling step; a cold-rolling step; a continuous annealing step; and a hot stamping step, in which the continuous annealing step includes a heating step of heating the cold-rolled steel sheet to a temperature range of equal to or higher than Ac1° C. and lower than Ac3° C.; a cooling step of cooling the heated cold-rolled steel sheet from the highest heating temperature to 660° C. at a cooling rate of equal to or less than 10° C./s; and a holding step of holding the cooled cold-rolled steel sheet in a temperature range of 550° C. to 660° C. for one minute to 10 minutes.Type: GrantFiled: February 2, 2017Date of Patent: December 12, 2017Assignee: NIPPON STEEL & SUMITOMO METAL CORPORATIONInventors: Kunio Hayashi, Toshimitsu Aso, Toshimasa Tomokiyo, Hitoshi Tanino, Ryozo Wada
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Patent number: 9821859Abstract: A method for producing a motor vehicle component is disclosed having the steps of providing a strain-hardened blank composed of a 5000 grade aluminum alloy, partially heating the blank in a first region to a temperature higher than 350° C., in particular higher than 400° C., and in a second region to a temperature between 150° C. and 350° C., preferably to 300° C., in less than 20 s, preferably less than 10 s and in particular in 2 to 5 s, and transferring the blank into a cooling tool, and performing cooling in less than 20 s, preferably less than 10 s and in particular in 2 to 5 s.Type: GrantFiled: April 10, 2015Date of Patent: November 21, 2017Assignee: BENTELER AUTOMOBILTECHNIK GMBHInventors: Friedrich Bohner, Jochen Doerr, Jochem Grewe, Christian Hielscher, Joern Toelle, Boris Rauscher
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Patent number: 9816163Abstract: A cost effective ferritic stainless steel exhibits improved corrosion resistance comparable to that observed on Type 304L steel. The ferritic stainless steel is substantially nickel-free, dual stabilized with titanium and columbium, and contains chromium, copper, and molybdenum.Type: GrantFiled: April 2, 2013Date of Patent: November 14, 2017Inventors: Joseph A. Douthett, Shannon K. Craycraft
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Patent number: 9809869Abstract: A thick-walled high-strength hot rolled steel sheet having excellent hydrogen induced cracking resistance which is preferably used as a raw material for a high-strength welded steel pipe of X65 grade or more and a method of manufacturing the thick-walled high-strength hot rolled steel sheet are provided. The composition of the thick-walled high-strength hot rolled steel sheet contains by mass % 0.02 to 0.08% C, 0.50 to 1.85% Mn, 0.02 to 0.10% Nb, 0.001 to 0.05% Ti, 0.0005% or less B in such a manner that (Ti+Nb/2)/C<4 is satisfied or also contains one or two kinds or more of 0.010% or less Ca, 0.02% or less REM, and Fe and unavoidable impurities as a balance. The steel sheet has the structure formed of a bainitic ferrite phase or a bainite phase. Surface layer hardness is 230HV or less in terms of Vickers hardness.Type: GrantFiled: December 12, 2016Date of Patent: November 7, 2017Assignee: JFE Steel CorporationInventors: Kinya Nakagawa, Chikara Kami
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Patent number: 9796590Abstract: Provided is a carbon fiber manufacturing method including a surface treatment step of ejecting an ozone solution in which ozone is dissolved in solvent from a fluid ejecting port toward a carbon fiber bundle and causing the ozone solution to pass between single fibers of the carbon fiber bundle so as to contact surfaces of the single fibers so that the surfaces of carbon fibers are treated by the ozone solution. Also, provided is a carbon fiber subjected to a surface treatment by the carbon fiber manufacturing method.Type: GrantFiled: August 2, 2012Date of Patent: October 24, 2017Assignee: Mitsubishi Chemical CorporationInventors: Takayuki Kiriyama, Masahiro Hata, Hiroyuki Nakao, Nobuyuki Yamamoto, Masashi Shimahara, Kenichi Watanabe, Yasunori Murano, Hiroshi Tategaki
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Patent number: 9790583Abstract: A method and apparatus for manufacturing a part. The part may be positioned in a chamber. The part may be comprised of a metal and may be a positioned part. A gas containing nitrogen may be sent into the chamber. An electromagnetic field may be generated in the chamber with the gas. The electromagnetic field may heat a portion of the metal in the positioned part to a temperature from about 60 percent to about 99 percent of the melting point of the metal such that the portion of the metal has a desired hardness. The portion of the metal may extend from a surface of the positioned part to a selected depth from the surface.Type: GrantFiled: July 8, 2013Date of Patent: October 17, 2017Assignee: THE BOEING COMPANYInventors: Dale J. Weires, Scott M. Holder, Julia H. Grogan
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Patent number: 9777356Abstract: An austenitic Fe—Ni—Cr alloy comprises C: 0.005˜0.03 mass %, Si: 0.17˜1.0 mass %, Mn: not more than 2.0 mass %, P: not more than 0.030 mass %, S: not more than 0.0015 mass %, Cr: 18˜28 mass %, Ni: 21.5˜32 mass %, Mo: 0.10˜2.8 mass %, Co: 0.05˜2.0 mass %, Cu: less than 0.25 mass %, N: not more than 0.018 mass %, Al: 0.10˜1.0 mass %, Ti: 0.10˜1.0 mass %, Zr: 0.01˜0.5 mass %, and the balance being Fe and inevitable impurities; wherein Cr, Mo, N and Cu satisfy PRE=Cr+3.3×Mo+16×N?20.0 and PREH=411-13.2×Cr-5.8×Mo+0.1×Mo2+1.2×Cu?145.0 and wherein Al, Ti, and Zr satisfy 0.5?Al+Ti+1.5×Zr?1.5, and has an excellent corrosion resistance in air or under a wet environment even at a surface state having an oxide film formed by an intermediate heat treatment.Type: GrantFiled: September 10, 2015Date of Patent: October 3, 2017Assignee: NIPPON YAKIN KOGYO CO., LTD.Inventors: Kazuhiro Yamakawa, Shigeru Hirata, Kun Wang
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Patent number: 9777360Abstract: A method for heat-treating a cast component composed of an aluminum base alloy, in which method the cast component is annealed at a predetermined annealing temperature for a predetermined annealing period in a first heat transfer medium and then transferred into a water bath. Between being annealed and transferred into the water bath, the cast component is transferred into a second heat transfer medium at a predetermined intermediate cooling temperature, where it is held for a predetermined intermediate cooling period.Type: GrantFiled: July 20, 2011Date of Patent: October 3, 2017Assignee: MAGNA BDW Technologies GmbHInventors: Jürgen Wüst, Dirk E. O. Westerheide
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Patent number: 9771639Abstract: The present invention relates to a high-strength high-toughness steel plate and a method of manufacturing the steel plate. The steel plate contains the following chemical compositions, by weight, C: 0.03-0.06%, Si?0.30%, Mn: 1.0-1.5%, P?0.020%, S?0.010%, Al: 0.02-0.05%, Ti: 0.005-0.025%, N?0.006%, Ca?0.005%, and more than one of Cr?0.75%, Ni?0.40%, Mo?0.30%, other compositions being Ferrum and unavoidable impurities. The finished steel plate, with a thickness of 6-25 mm, has a yield strength of ?700 MPa, an elongation A50 of ?18%, Akv at ?60° C. of ?150 J and good cool bending property.Type: GrantFiled: May 25, 2012Date of Patent: September 26, 2017Assignee: BAOSHAN IRON & STEEL CO., LTD.Inventors: Aiwen Zhang, Sihai Jiao, Qingfeng Zhang