Abstract: A non-woven fiber mat for use as a backing material for various components used in the building industry, and having improved fire resistant qualities. The mat comprises a blend of mineral fibers and glass fibers bonded together with a fire resistant binder system. The binder system comprises a mixture of a fire resistant latex and an aqueous aldehyde condensation polymer-based thermosetting resin. The preferred weight ratio of the latex to the aldehyde condensation polymer is at least 1:1 on a non-volatile basis. The binder may optionally further contain an aqueous silica colloid.
Type:
Grant
Filed:
April 6, 1994
Date of Patent:
January 16, 1996
Assignee:
Herbert Malarkey Roofing Company
Inventors:
Thomas D. Kennedy, Michael O. Malarkey, Larry R. Graves
Abstract: Disclosed is a reinforcing fabric comprising warps and woofs which are multifilament yarns made of carbon fibers, the widths W (mm) and finenesses D (d:denier) of the warp and woof satisfying the equation of:W=k.multidot.(D/.rho.).sup.5/9(wherein k represents 3.5.times.10.sup.-2 - 10.0.times.10.sup.-2 (mm.multidot.d.sup.-5/9) and .rho. represents specific gravity of said carbon fibers), the woven fabric having a cover factor K.sub.c of 90.0-99.8%. The warps and woofs are twisted to not more than 5 turns/m.