Patents Examined by Colleen P. Cooke
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Patent number: 7101523Abstract: Silica with a large pore volume, a large specific surface area, a narrow pore distribution, low contents of unwanted metal impurities, and excellent physical properties such as high heat-resistance and water-resistance is provided. The silica has a mode pore diameter (Dmax) of 20 nm or less, and a solid-state Si nuclear magnetic resonance (hereinafter called solid-state Si NMR) spectrum of the silica includes a chemical shift (? ppm) of Q4 peak meeting the following inequality (I). ?0.0705×(Dmax)?110.36>???(I) The silica with such properties can be suitably used in fields of which particularly excellent heat resistance and water resistance are required, and moreover controlled pore properties, and the fact that physical properties scarcely change over a long period of time are required among the above-mentioned applications.Type: GrantFiled: September 25, 2002Date of Patent: September 5, 2006Assignee: Mitsubishi Chemical CorporationInventors: Yutaka Mori, Hanako Kato, Katsuya Funayama
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Patent number: 7097906Abstract: An isotropic carbon alloy is formed from various carbon allotropes such as SWCNT, fullerenes, MWCNT, diamond-like carbon, diamond, nanocrystalline diamond, diamondoids, amorphous carbon, graphitic polyhedral crystals, graphite, graphene, HOPG, and hydrogenated amorphous carbon. The SWCNTs are present in different morphologies such as ropes, bundles, single filaments, tangled webs, etc. The SWCNT have large aspect ratios and weave throughout the alloy. Many morphologies of ICA are possible with a range of properties attainable as a function of the composition of carbon allotropes and post-processing techniques. Post-processing can be done to enhance particular properties of the ICA and may include HIP, furnace heating, ion beam irradiation, electron beam irradiation, laser irradiation, electric resistive heating, inductive heating, IR irradiation, etc. Contaminants may be present in the ICA as a consequence of the process equipment, process feedstock, or catalysts used in the reactors.Type: GrantFiled: June 5, 2003Date of Patent: August 29, 2006Assignee: Lockheed Martin CorporationInventor: Slade H. Gardner
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Patent number: 7094388Abstract: The exhaust of a vehicle paint spray booth is fed through an adsorption medium, such as activated carbon, to remove volatile organic compounds by adsorption. When the adsorbent becomes saturated, it is purged by electric heaters, and the desorbed volatile organic compounds are directed to the fuel processor of a stationary fuel cell. The volatile organic compounds are broken down into oxides of carbon and hydrogen gas in the fuel processor, the hydrogen is fed to the fuel cell, and the oxides of carbon are vented to the atmosphere with excess air. The fuel cell combines the hydrogen with oxygen from air, and releases air, water vapor and electrical power.Type: GrantFiled: February 18, 2003Date of Patent: August 22, 2006Assignee: DTE Energy Technologies, Inc.Inventor: Patrick A. Ryan
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Patent number: 7094730Abstract: Gas treatment devices and vehicle exhaust systems are disclosed herein. In one embodiment, the vehicle exhaust system, comprises: an engine, a gas treatment device disposed downstream from the engine, the gas treatment device comprising a housing, a substrate disposed within the housing, the substrate comprising a catalyst and a hexaaluminate comprising a catalyst stabilizer disposed in a hexaaluminate crystal structure.Type: GrantFiled: October 31, 2002Date of Patent: August 22, 2006Assignee: Delphi Technologies, Inc.Inventors: William J. LaBarge, Joachim Kupe, Conrad Anderson
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Patent number: 7090815Abstract: A method of forming a catalyst body by forming a first layer of hemispherical grain polysilicon over a substrate, and oxidizing at least a portion of the first layer to form a second layer of silica. Additionally, forming a third layer of nitride material over the second layer, and forming a catalyst material over the nitride layer, can be performed before annealing to form a catalyst body.Type: GrantFiled: April 7, 2005Date of Patent: August 15, 2006Assignee: Micron Technology, Inc.Inventors: Yongjun Jeff Hu, Er-Xuan Ping
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Patent number: 7090811Abstract: This invention provides a method of reducing nitrogen oxides in an oxygen containing exhaust stream using ethanol as a reductant for plasma-assisted selective catalytic reduction. The exhaust gas, generated from a diesel engine or other lean-burn power source, comprises nitrogen oxides, especially NO. Ozone generated from a plasma reactor is injected into the exhaust stream to convert NO to NO2 and the plasma injection is followed by the addition of ethanol. The NO2 is then reduced by contacting the exhaust stream with a dual-bed catalytic reactor comprising BaY (or NaY) and CuY zeolite catalysts in the presence of ethanol as the reductant. The plasma power density and the molar ratio of ethanol to NOx fed to the catalytic reactor are controlled as a function of the catalyst temperature for the best performance of the plasma-catalyst system. An average conversion of NOx to N2 of at least 90% is achieved over the temperature range of 200–400° C.Type: GrantFiled: December 11, 2003Date of Patent: August 15, 2006Assignee: General Motors CorporationInventors: Byong Kwon Cho, Jong-Hwan Lee
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Patent number: 7087211Abstract: A device and method for separating water into hydrogen and oxygen is disclosed. A first substantially gas impervious solid electron-conducting membrane for selectively passing protons or hydrogen is provided and spaced from a second substantially gas impervious solid electron-conducting membrane for selectively passing oxygen. When steam is passed between the two membranes at dissociation temperatures the hydrogen from the dissociation of steam selectively and continuously passes through the first membrane and oxygen selectively and continuously passes through the second membrane, thereby continuously driving the dissociation of steam producing hydrogen and oxygen. The oxygen is thereafter reacted with methane to produce syngas which optimally may be reacted in a water gas shift reaction to produce CO2 and H2.Type: GrantFiled: September 24, 2003Date of Patent: August 8, 2006Assignee: The University of ChicagoInventors: Uthamalingam Balachandran, Shuangyan Wang, Stephen E. Dorris, Tae H. Lee
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Patent number: 7078007Abstract: A carbon nanotube manufacturing method is provided. In the carbon nanotube manufacturing method, carbon nanoparticles are dispersed in a strong acid solution and heated at a predetermined temperature under reflux to form carbon nanotubes from the carbon nanoparticles. The carbon nanotubes can be simply produced on a mass-scale at low costs by using the strong acid solution.Type: GrantFiled: January 30, 2003Date of Patent: July 18, 2006Assignee: Samsung Electronics Co., Ltd.Inventors: Se-gi Yu, Whi-kun Yi, Jeong-hee Lee, Yong-wan Jin, Tae-won Jeong
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Patent number: 7074380Abstract: To provide an ink for producing a catalyst capable of stably forming metal particles which act as catalysts suitable for growth of carbon fibers by applying them onto a substrate. A solution containing a metal organic compound containing any one metal of Pd, Fe, Co and Ni and a water-soluble polymer compound is formed by using water or an organic solvent as a main solvent.Type: GrantFiled: September 15, 2003Date of Patent: July 11, 2006Assignee: Canon Kabushiki KaishaInventors: Takashi Iwaki, Takeo Tsukamoto
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Patent number: 7071149Abstract: A superconductor article includes a substrate and a first buffer film disposed on the substrate. The first buffer film includes a polycrystalline material. An IBAD (ion-beam assisted deposition) second buffer film is disposed on the first buffer film, the second buffer film having a biaxial crystal texture. A superconductor layer can be disposed on the second buffer film.Type: GrantFiled: January 18, 2005Date of Patent: July 4, 2006Assignee: SuperPower, Inc.Inventor: Venkat Selvamanickam
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Patent number: 7067096Abstract: A novel carbon nanotube-carbon nanohorn complex produced by a method comprising step 1 for irradiating carbon nanotube placed in a liquid solvent with ultrasonic wave to disperse carbon nanotube into the liquid solvent, and step 2 for adding carbon nanohorn aggregate to the liquid solvent dispersed with carbon nanotube to thus remove the liquid solvent, whereby the surface of the carbon nanotube and the carbon nanohorn aggregate can be utilized more effectively and the availability can be enlarged.Type: GrantFiled: September 17, 2002Date of Patent: June 27, 2006Assignees: Japan Science and Technology Agency, NEC CorporationInventors: Sumio Iijima, Masako Yudasaka, Akira Koshio
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Patent number: 7067051Abstract: To produce a carbonized product used for producing activated carbon for en electrode of an electric double-layer capacitor, a condensed polycyclic aromatic pitch having an optical anisotropic rate Oa in a range of 1%?Oa?90% and a softening point Ts in a range of 140° C.?Ts?260° C. is subjected to an oxygen crosslinking treatment at a heating temperature Th set at Th<260° C. to provide an organic material for a carbonized product having a light component content L equal to or higher than 14.5% by weight, and the organic material is subjected to a carbonizing treatment at a temperature-raising rate Rt set at Rt?500° C./hr and at a heating temperature Th set in a range of 600° C.?Th?1,000° C. for a heating time t set at t?2 hr.Type: GrantFiled: October 20, 2003Date of Patent: June 27, 2006Assignees: Honda Motor Co., Ltd, Mitsubishi Gas Chemical Company, Inc.Inventor: Takeshi Fujino
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Patent number: 7067458Abstract: A multi-layered unit according to the present invention includes a support substrate formed of fused quartz, an electrode layer formed on the support substrate, made of BSCCO (bismuth strontium calcium copper oxide) having a stoichiometric composition represented by Bi2Sr2CaCu2O8, having an anisotropic property and conductivity and enabling epitaxial growth of a dielectric material containing a bismuth layer structured compound thereon and oriented in the c axis direction, and a dielectric layer formed by epitaxially growing a dielectric material containing a bismuth layer structured compound having a composition represented by SrBi4Ti4O15 on the electrode layer.Type: GrantFiled: February 26, 2003Date of Patent: June 27, 2006Assignee: TDK CorporationInventor: Yukio Sakashita
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Patent number: 7069065Abstract: There is provided is a method of manufacturing a superconductor layer, including preparing a coating solution by dissolving trifluoroacetates of at least one metal selected from the group consisting of yttrium and lanthanoids, barium, and copper in a solvent, coating a main surface of a substrate with the coating solution to form a coating film, subjecting the coating film to a calcining process in an atmosphere containing oxygen, and subjecting the coating film after the calcining process to a firing process in an atmosphere containing water vapor at a temperature higher than that at the calcining process. The calcining process is carried out such that the coating film after the calcining process and before the firing process have an average CuO particle diameter equal to or less than 25 nm.Type: GrantFiled: April 7, 2004Date of Patent: June 27, 2006Assignees: Kabushiki Kaisha Toshiba, Chubu Electric Power Co., Inc., Hitachi Cable Ltd., International Superconductivity Technology CenterInventors: Takeshi Araki, Toshiharu Niwa, Takemi Muroga, Yutaka Yamada, Izumi Hirabayashi
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Patent number: 7067185Abstract: A unitary fastener of a thermoplastic resin comprising a base film layer having generally parallel upper and lower major surfaces, arranged in a first direction the base film layer being oriented at least in the first direction. The backing layer having on at least one surface separated surface elements extending at an angle to said first direction. The invention is also related to a method of forming a unitary fastener. The method includes the steps of extruding a thermoplastic resin in a machine direction through a die plate having a continuous base portion cavity and one or more rib cavities extending from the base portion cavity, forming a strip having a base layer and continuous rib. This scoring or cutting the ribs and at least a surface layer of the film structure forms predetermined separable elements. This inelastically stretching the strip to separated projections and the separated separable surface elements across the strip.Type: GrantFiled: June 11, 2003Date of Patent: June 27, 2006Assignee: 3M Innovative Properties CompanyInventors: Ronald W. Ausen, Jayshree Seth
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Patent number: 7060240Abstract: It is described a process based on sol-gel chemistry suitable to the production of nanocomposite materials being photoluminescent at ambient temperature, comprising silicon grains of dimension of nanometers embedded in a silica matrix.Type: GrantFiled: November 14, 2003Date of Patent: June 13, 2006Assignee: Degussa Novara Technology S.p.A.Inventors: Lorenzo Costa, Pier Paolo Costa, Fulvio Costa
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Patent number: 7056488Abstract: Controlled pore structure catalysts are disclosed that are active for catalyzing the partial oxidation of methane to CO and H2 and, advantageously, are capable of initiating the reaction without the need for an additional ignition source. A preferred catalyst comprises rhodium and samarium supported on an alumina or modified alumina support having certain surface area, pore volume, pore size and metal dispersion characteristics that permit light-off of the reaction at temperatures below 500° C. and with little or no use of an ignition agent. A method of partially oxidizing a light hydrocarbon to form synthesis gas, and a method of enhancing low-temperature light-off of the process are also described.Type: GrantFiled: November 19, 2002Date of Patent: June 6, 2006Assignee: ConocoPhillips CompanyInventors: Tianyan Niu, Daxiang Wang, David M. Minahan, Harold A. Wright, Gloria I. Straguzzi
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Patent number: 7056487Abstract: A gas cleaning system for removing at least a portion of contaminants, such as halides, sulfur, particulates, mercury, and others, from a synthesis gas (syngas). The gas cleaning system may include one or more filter vessels coupled in series for removing halides, particulates, and sulfur from the syngas. The gas cleaning system may be operated by receiving gas at a first temperature and pressure and dropping the temperature of the syngas as the gas flows through the system. The gas cleaning system may be used for an application requiring clean syngas, such as, but not limited to, fuel cell power generation, IGCC power generation, and chemical synthesis.Type: GrantFiled: June 6, 2003Date of Patent: June 6, 2006Assignee: Siemens Power Generation, Inc.Inventor: Richard Allen Newby
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Patent number: 7052661Abstract: A process for removing mercury from a feed of coal, heavy oil or other mercury contaminated material is disclosed. The feed is thermally decomposed, preferably within, or above, a molten metal bath under reducing conditions, to produce a vapor product and non-vapor decomposition products, such as carbon, which dissolve in the molten metal bath. Mercury, primarily in the form of elemental metal vapor, is removed with the vapor product, cooled and passed over a mercury adsorbent to recover mercury from the gas. The decomposition products are burned, e.g., by at least periodic oxidation of the molten metal bath. Preferably a HyMelt® reactor, with a bath of molten iron, operating at superatmospheric pressure, thermally decomposes the feed. The process permits efficient mercury removal and recovery from coal using conventional adsorbents, such as activated carbon.Type: GrantFiled: January 21, 2003Date of Patent: May 30, 2006Assignee: Envi Res LLCInventor: Donald P. Malone
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Patent number: 7051916Abstract: The end of a hollow member 10 is abutted against the end of a hollow member 20. The end of a face plate 21 is supported on a protrusion 15. A small-diameter portion 52 of a rotary tool 50 is inserted into the abutted area, and the tool 50 is moved along the abutted region while being rotated in a clockwise direction as observed from the large-diameter potion 51. Thus, the pressure of mobilized metal is greater on the right side of the axial center of the rotary tool. The thickness of the member from the tip of the inserted small-diameter portion 51 to the hollow areas 10b and 10a is thicker at the right side where the pressure is higher, thus preventing metal from flowing out into the hollow region 10a.Type: GrantFiled: August 15, 2002Date of Patent: May 30, 2006Assignee: Hitachi, Ltd.Inventors: Masakuni Ezumi, Kazushige Fukuyori, Akihiro Satou