Abstract: A method of permanently uniting two cylindrical members with mating end edges which cooperate to define a circumferential groove that is closed except for a continuous inner circumferential slot defined by the end edges. In the method, the mating end edges of the two members are brought together to imprison the peripheral bead of a flexible diaphragm under axial compression in the circumferential groove so that the web of the diaphragm extends through the continuous circumferential slot. The two cylindrical members are then held together under pressure while a cap with a cylindrical skirt is telescoped onto one member past the joint between its mating edge and that of the other member. Prior to this telescoping step, the inner wall of the skirt is coated with a suitable adhesive to provide an adhesive layer between the confronting skirt and cylindrical wall areas of the final assembly. The two cylindrical members are maintained under pressure until the adhesive sets, after which the pressure is released.

Abstract: A vehicular or similar type shock absorber of the type including a cylindrically shaped housing member defining a fluid chamber, a piston assembly, reciprocally disposed within the chamber and a piston rod arranged generally coaxially of the chamber, and means operatively connecting one end of the piston rod to the piston assembly and including one end of the piston rod projecting through an opening in the piston body and having a terminal end portion formed with an enlarged diameter head which is produced by engaging a tool moving along a generally cycloidal overlapping rosette pattern with the end portion of the piston rod for causing the material of the piston rod to flow generally outwardly into the shape of the enlarged diameter head without the molecular structure thereof being appreciably distorted or otherwise altered.

Abstract: This disclosure relates to a novel apparatus for perforating the necks of aerosol containers by providing an aerosol end for two or three piece containers having an annular shoulder joined by a radius to a cylindrical neck closed by an end wall, positioning the neck in exterior telescopic relationship to a punch having a circumferential axially terminal cutting edge, supporting the aerosol end in its telescoped position by seating of the end wall upon an end face of the punch, providing an annular guide ring with an internal diameter corresponding generally to the outer diameter of the neck, disposing the axes and imparting relative telescopic movement between the punch and guide ring to sever by a ripping action under tension the end wall from the cylindrical neck while at the same time sandwiching the latter between the inner and outer diameters of the ring guide and punch, respectively.

Abstract: A method of reconditioning tubular, multi-bobbin wire stranders employing under-roller supports in contact with radially protruding load bearing surfaces which comprises reducing the circumference of said surfaces while machining said surfaces to within 0.001 inch tolerance, providing said supports with an increased roller circumference and machining said circumference to within 0.001 inch tolerance, and placing said supports in fixed position to said surfaces whereby said supports are leveled to within 0.002 inch per foot of the centerline of said strander. The above method reduces the incidence of maintenance and can reduce the noise generated by the stranger by as much as 15 dBA.

Abstract: Flexible plastic pipe is reeled onto a reel mounted on a truck and is temporarily laid on a field site by driving the truck along, permitting the flexible pipe to unreel. A brake on the reel puts tension on the flexible pipe as it is being unreeled. To retrieve the flexible pipe, it is cut into segments, each segment being of a shorter length than the total amount of flexible pipe reeled onto the reel. Then, each segment is reeled onto the reel with the truck stationary and the reel driven through a transmission from the truck.

Abstract: An air diverter valve for selectively diverting the output of an air pump in a vehicular emission control system from a combustion system to a diversion system, in response to each or all of a variety of system conditions including abrupt rise in intake manifold vacuum, continuing low intake manifold vacuum, continuing high intake manifold vacuum, or overtemperature conditions, and for controlling the duration of the diversion.

Abstract: A fluid yarn processing jet of trilaminar construction wherein a recessed discontinuous inner lamina forms a yarn processing duct which has at least one fluid entry port thereto and wherein an outer lamina is readily removable to facilitate the placement of yarn within the duct. All exterior edges in the vicinity of the duct which are resultant from the recessing of the inner laminar are rounded so as to prevent yarn damage.

Abstract: A method of manufacturing prefabricated sections for buildings wherein metal frames have concrete cast between them which is heated and allowed to harden along a manufacturing line to form floor and wall components. Ceiling components with metal frames and, where applicable, roof components are also constructed in the manufacturing line. At the end of the manufacturing line, the floor, wall, ceiling and/or roof components are connected, form the desired section and moved onto an adjacent assembly line which is at right angles to the manufacturing line without altering the relative disposition of the sections whereby the longer sides of the section which were parallel to the length of the manufacturing line are carried transversely on the assembly line. The sections on the assembly line are connected together in the relationship they will bear in the finished building and doors, windows, panels and the like are added as the connected sections move along the assembly line from adjacent storage areas.

Abstract: Sheet material is fastened to a base by means of a tape which is extended along the sheet material. Staples are periodically and automatically driven through the sheet material into the base so as to enclose the tape, thereby fastening the tape and the sheet material to the base. The tape is in the form of a continuous strip.

Abstract: A ring assembly includes two side-by-side flat ring members of uniform rectangular cross-section each being split, with the confronting split ends having radially overlapping fingers to define a circumferentially sealing joint. The ring members are dimensioned to be received in a common piston groove with the ring members being non-rotatably coupled so that the joint of one member will always be rotationally spaced from the joint of the other to define an axial seal for the ring assembly. A non-rotational coupling is provided by an integral tab formed in one member and projecting transversely therefrom and received in a mating transverse recess in the other member, with the recess having a larger dimension than the tab to permit sliding movement of the ring members relative to each other within the groove. Two forms of tabs include a partially sheared and bent tab and a partially displaced shear plug.

Abstract: A valve comprising a valve body and a valve member, said valve body and valve member having cladded seats of hard metal metallurgically connected thereto, and a method for manufacturing said valve comprising a step of metallurgically connecting said seats to the valve body and the valve member through an explosive cladding process.

Abstract: A process for fabricating walls from wood framing materials, particularly suited for use in fabricating walls of a type normally employed in constructing frame structures and the like, characterized by an employment of a series of sequentially actuated machine systems electrically interconnected for selecting and feeding components and for selectively assembling the components into walls having adjustably regulated dimensions and selectively controlled spaced and dimensioned openings defining doors, windows and the like, a particular feature of the invention being a combination of an electrical control system interconnected with a series of operative systems for driving the machine through a predetermined sequence of machine events, in redundant or non-redundant modes, for fabricating a series of walls to be erected into frame structures.

Abstract: The invention provides a hollow core filled piston including core retaining means for mechanically interlocking and retaining a core of filler material within the piston against angular and axial displacement. The piston includes a hollow skirt portion defining a stepped-bore cavity, and retaining means for retaining a core of filler material within the cavity comprising a plurality of annular projections formed from the shoulder between the stepped bores. The invention further provides a tool for cutting and displacing segments of the shoulder to form the annular projections.

Abstract: A multi-speed transmission with piston assemblies made from sheet metal stampings for selective engagement with multi-disc friction devices. Each piston assembly comprises a thin wall shell stamped from sheet stock. The shells have outer and inner support shoulders adjacent to outer and inner rims onto which are pressed annular retainers that form grooves for elastomeric lip seals. In one embodiment the contact member for the piston assembly comprises a sheet metal member curved until the ends almost meet. The contact member is retained in a shell by its expansion force acting against an annular retainer wall. In a second embodiment the contact member is formed by extending the outer rim axially.

Abstract: Copper sheets are fed singly in one direction to a stop. A pair of flat straps are placed in nested positions spaced from the sheet. A suspension bar is fed transversely into position over the mid-portions of these straps. The straps are bent around the bar so that their ends extend toward the sheet. The subassembly comprising the bar and straps are fed toward the sheet until the strap end portions overlap the sheet. Punching and clinching dies then secure the straps to the sheet. The assembly is removed in a transverse direction. A machine is disclosed for performing this process including a carriage for the subassembly, hinge assemblies which convert straight-line piston motion into successive movements to bend the straps, and ramps for permitting the straps to clear a conveyor chain and the die section.

Abstract: A rotor housing for a rotary internal combustion engine is disclosed having a wear-resistant coating system characterized by high temperature hardness stability and controlled porosity to improve the lubricating characteristics of the surface-to-surface engagement with the rotary apex seals. The coating system comprises a self-fused composite of martensitic stainless steel powder and an equally hard powder consisting of a nickel-based alloy. Powder particle size is controlled to render a smoother machined surface and sub-surface porosity. An intermediate transition coating may be used consisting of a composition selected from nickel aluminide, are sprayed nickel, molybdenum, all effective to operate as a bonding intermediate to a supporting aluminum structure.

Abstract: Tools and method for removing an overhead camshaft and assembling and disassembling the valve train of an internal combustion engine. One of the tools comprises a plurality of pivotal rocker members for depressing the valves of the engine allowing the overhead camshaft to be removed axially from the cylinder head. This tool includes an improved base for attachment to the cylinder head as well as improved supports for the rocker members. The companion tool includes a hollow cylinder facilitating removal of the spring keepers when the spring and retainer are depressed and having an internal annular, inclined shoulder facilitating insertion of the keepers during assembly of the valve train.

Abstract: A door hinge applying unit and method for supporting and releasably holding a door and the hinge jamb of the door frame in positions alongside each other with the butt-receiving surfaces of the door and jamb coplanar for applying the butts of a butt hinge, which unit includes a butt mortiser for simultaneously forming the mortises for said butts, a drilling device for forming the holes for the screws to secure said butts in said mortises, and a screw driving assembly for holding the hinge to be applied with the butts thereof opposed to said mortises, and for holding the screws for securing said butts in said holes in alignment with the latter.

Abstract: Disclosed are a rotor and a method for manufacturing a rotor for vane-type engines. The rotor includes radial slots which guide vanes extending from spring chambers within the rotor. In the practice of the method: (a) radial bores are provided in rotors to receive springs and serve as spring chambers, (b) longitudinal bores are formed in the rotors parallel to the rotor axes and intersecting the radial bores, (c) springs are placed in the spring chambers (radial bores) to extend into the longitudinal bores, (d) the radial bores are partially closed on the outside by plastic deformation of the rotor material, and (e) radial slots are formed parallel to the rotor axes to intersect the radial bores and permit vanes to extend therethrough.

Abstract: A catalytic reactor is made by providing a generally cylindrical catalytic substrate of oval transverse section and clamping the same between paired housing shells to form a housing of oval section spaced from the substrate by means of a pair of wire mesh ropes seated within a corresponding pair of grooves extending around the periphery of the substrate at axially spaced locations. Each rope is compacted from a matrix of multiple layers of resilient stainless steel knitted wire and is interlocked with the housing by means of a pair of inwardly opening channels of the housing spaced axially by an inwardly projecting rib of the housing. The grooves in the substrate are pressed radially into the latter while the same is in a plastic uncured condition, thereby to compact and reinforce the grooves to withstand the localized compressional force of the ropes seated therein after the substrate is cured and hardened and clamped between the housing shells.