Patents Examined by Dean Mazzola
  • Patent number: 11958109
    Abstract: An example three-dimensional (3D) printing kit includes a particulate build material, which includes from about 80 wt % to 100 wt % metal particles based on a total weight of the particulate build material. In some examples, the kit also includes a binder fluid, which includes water and a curable polyurethane adhesion promoter in an amount ranging from about 0.5 wt % to about 15 wt % based on a total weight of the binder fluid. The curable polyurethane adhesion promoter is formed from a polyisocyanate; an acrylate or methacrylate, the acrylate or methacrylate having at least one hydroxyl functional group and having an acrylate functional group or a methacrylate functional group; a carboxylic acid including one or two hydroxyl functional groups, an amount of the carboxylic acid ranging from 0 wt % to about 10 wt %; and a sulfonate or sulfonic acid having one or two hydroxyl functional groups or one or two amino functional groups.
    Type: Grant
    Filed: September 20, 2018
    Date of Patent: April 16, 2024
    Assignee: Hewlett-Packard Development Company, L.P.
    Inventor: Tienteh Chen
  • Patent number: 11931810
    Abstract: Aspects relate to method of zinc-comprising nanowire fabrication, the method comprising forming a starting material comprising zinc metal or zinc metal alloy and at least one reactive metal, and exposing the starting material to one or more alcohols to obtain a reaction product comprising zinc-comprising nanowires, wherein the at least one reactive metal is more reactive than zinc to the one or more alcohols.
    Type: Grant
    Filed: March 23, 2022
    Date of Patent: March 19, 2024
    Assignees: Sila Nanotechnologies, Inc., Georgia Tech Research Corporation
    Inventors: Gleb Yushin, Wenqiang Hu, Samik Jhulki, Wenbin Fu, Kostiantyn Turcheniuk
  • Patent number: 11920224
    Abstract: A magnet structure includes columnar grains of rare earth permanent magnet phase aligned in a same direction and arranged to form bulk anisotropic rare earth alloy magnet having a boundary defined by opposite ends of the columnar grains and lacking triple junction regions, and rare earth alloy diffused onto opposite ends of the bulk anisotropic rare earth alloy magnet.
    Type: Grant
    Filed: January 10, 2022
    Date of Patent: March 5, 2024
    Assignee: Ford Global Technologies, LLC
    Inventors: Wanfeng Li, Feng Liang, Michael W. Degner
  • Patent number: 11915844
    Abstract: A method of processing NdFeB magnetic powder comprises: providing a source of hydrogenated NdFeB powder (101, 102, 103); feeding said powder into an inlet of a cyclone separator (104); separating the powder into an overflow enriched in Nd-rich grain boundary phase and an underflow enriched in NdxFeyBHz matrix phase particles (106); optionally feeding the underflow back into the inlet of the cyclone separator whereby to further enrich the underflow in the NdxFeyBHz matrix phase particles (108a); and collecting the underflow (108).
    Type: Grant
    Filed: August 25, 2017
    Date of Patent: February 27, 2024
    Assignee: The University of Birmingham
    Inventors: Allan Walton, Neil Rowson
  • Patent number: 11873549
    Abstract: A method of forming an aircraft component includes providing an aluminum alloy. The method further includes mixing a shape memory alloy (SMA) with the aluminum alloy to form a combination of the SMA and the aluminum alloy. The method further includes forming the aircraft component with the combination of the SMA and the aluminum alloy.
    Type: Grant
    Filed: March 18, 2022
    Date of Patent: January 16, 2024
    Assignee: GOODRICH CORPORATION
    Inventors: Leslie S. Steele, Tahany Ibrahim El-Wardany, Thomas P. Filburn
  • Patent number: 11872630
    Abstract: A method without a calibration step produces a camshaft adjuster including a stator, a rotor rotatable relative thereto and a control valve, wherein the rotor and/or the stator is or are produced according to a powder-metallurgical process, wherein the stator in the region of a fitting surface for contacting the camshaft and/or the rotor in the region of a fitting surface for contacting the camshaft and/or in the region of a fitting surface for contacting the control valve and/or the control valve in the region of a sealing surface is or are produced having a tolerance so that a clearance fit with a maximum clearance of 100 ?m is formed between the fitting surface for the camshaft and the camshaft and/or between the fitting surface for contacting the sealing surface of the control valve and the sealing surface of the control valve.
    Type: Grant
    Filed: January 11, 2021
    Date of Patent: January 16, 2024
    Assignee: Miba Sinter Austria Gmbh
    Inventors: Alexander Mueller, Karl Dickinger, Wolfgang Siessl
  • Patent number: 11866804
    Abstract: A process for the isolation and purification of substantially pure chemicals, including silica gel, sodium silicate, aluminum silicate, iron oxide, and rare earth elements (or rare earth metals, REEs), from massive industrial waste coal ash including a plurality of caustic extractions of coal ash at an elevated temperature, followed by an acidic treatment to dissolve aluminum silicate and REEs. Dissolved aluminum silicate is precipitated out by pH adjustment as a solid product while REEs remain in the solution. REEs are captured and enriched using an ion exchange column. Alternatively, the solution containing aluminum silicate and REEs is heated to produce silica gel, which is separated from the enriched REEs solution. REEs are then isolated and purified from the enriched solution to afford substantially pure individual REE by a ligand-assisted chromatography.
    Type: Grant
    Filed: November 29, 2021
    Date of Patent: January 9, 2024
    Assignee: Purdue Research Foundation
    Inventors: Nien-Hwa Linda Wang, Hoon Choi, David Harvey
  • Patent number: 11866805
    Abstract: A superalloy target wherein the superalloy target has a polycrystalline structure of random grain orientation, the average grain size in the structure is smaller than 20 ?m, and the porosity in the structure is smaller than 10%. Furthermore, the invention includes a method of producing a superalloy target by powder metallurgical production, wherein the powder-metallurgical production starts from alloyed powder(s) of a superalloy and includes the step of spark plasma sintering (SPS) of the alloyed powder(s).
    Type: Grant
    Filed: April 19, 2018
    Date of Patent: January 9, 2024
    Assignees: OERLIKON SURFACE SOLUTIONS AG, PFAFFIKON, PLANSEE COMPOSITE MATERIALS GMBH
    Inventors: Peter Polcik, Jurgen Ramm
  • Patent number: 11866801
    Abstract: The present disclosure relates to the technical field of rails welding, and particularly to a method for optimizing microstructure of a rail welded joint, the method comprises the following steps: step 1): subjecting a rail web area of a to-be-cooled welded joint which is obtained by flash butt welding to an accelerated cooling by means of an accelerated cooling device and by using compressed air as a cooling medium, measuring and monitoring temperature of a central position of the rail web of the welded joint while cooling; step 2): stopping the accelerated cooling when the temperature of the central position of the rail web drops to a preset temperature, then placing the welded joint in air and naturally cooling to room temperature, wherein the rail is a pearlite rail having a carbon content of 0.6-0.9 wt %.
    Type: Grant
    Filed: September 16, 2021
    Date of Patent: January 9, 2024
    Assignee: PanGang Group Panzhihua Iron & Steel Research Institute Co., Ltd.
    Inventors: Xin Lu, Dadong Li, Wei Bai, Feixiang Xu
  • Patent number: 11851731
    Abstract: A method is provided of making a magnetocaloric alloy composition comprising Ni, Co, Mn, and Ti, which preferably includes certain beneficial substitutional elements, by melting the composition and rapidly solidifying the melted composition at a cooling rate of at least 100 K/second (Kelvin/second) to improve a magnetocaloric property of the composition. The rapidly solidified composition can be heat treated to homogenize the composition and annealed to tune the magneto-structural transition for use in a regenerator.
    Type: Grant
    Filed: December 20, 2018
    Date of Patent: December 26, 2023
    Assignee: Iowa State University Research Foundation, Inc.
    Inventors: Henrique Neves Bez, Anis Biswas, Arjun K. Pathak, Yaroslav Mudryk, Nikolai A. Zarkevich, Viktor Balema, Vitalij K Pecharsky
  • Patent number: 11833589
    Abstract: Method of forming a switch bracket of a hinge for a two-body information handling system, including mixing metal powders and binders to form a blended mix; pelletizing the blended mix to form feedstock; injecting the feedstock into a switch bracket mold cavity to form a first article of the switch bracket; de-binding the first article to remove the binders from the first article forming a second article of the switch bracket; and sintering the second article by shrinking the second article to form the switch bracket.
    Type: Grant
    Filed: March 11, 2022
    Date of Patent: December 5, 2023
    Assignee: Dell Products L.P.
    Inventors: Chih-Chieh Chang, Wei-Yi Li, Chun-Min He
  • Patent number: 11819913
    Abstract: A mixture for forming a wear resistant layer on a substrate comprises particles of a first wear resistant particle type, particles of a second wear resistant particle type and a wear resistant layer binder for binding the first and the second wear resistant particles in the wear resistant layer when the layer is formed. As well, wear resistant particle size distributions for the first and second wear resistant particle types have a first mode and a second mode. The first particle type is associated with the first mode and the second particle type is associated with the second mode. Moreover, a number of first wear resistant particles associated with the first mode is larger than a number of second wear resistant particles associated with the second mode. Further, the second mode is larger than the first mode.
    Type: Grant
    Filed: October 31, 2018
    Date of Patent: November 21, 2023
    Assignees: OERLIKON METCO (US) INC., OERLIKON METCO (US) INC.
    Inventors: Wei Liu, Zhongming Wang, Andrew Bell
  • Patent number: 11794256
    Abstract: A powder reclamation system for reclaiming a metal powder from a metal powder processing device is provided. The powder reclamation system includes a filter housing defining an inlet and an outlet; a filtered reclaimed powder hopper in communication with the outlet of the filter housing for receiving a filtered reclaimed powder; a powder recirculation passageway configured for providing a flow of powder to a metal powder processing device, the powder recirculation passageway in flow communication with the filtered reclaimed powder hopper; a virgin powder hopper containing a virgin powder also in communication with the powder recirculation passageway; and a controller operable with the powder reclamation system for providing a mixture of the filtered reclaimed powder and the virgin powder through the powder recirculation passageway.
    Type: Grant
    Filed: October 29, 2019
    Date of Patent: October 24, 2023
    Assignee: General Electric Company
    Inventors: Anthony Charlebois, Mathieu Roy, Patrick Gauthier
  • Patent number: 11786968
    Abstract: A method for manufacturing a sintered body having one or more hard constituents in a metallic binder phase, the method including the steps of forming a green body from a powder composition including at least the one or more hard constituents, the metallic binder phase, and an organic binder system, forming a pattern in a surface of the green body such as to provide a tag enabling individual identification of the green body, and sintering the green body with the tag to form a sintered body having a smaller volume than the green body. The pattern is formed such that the tag is readable after the sintering operation.
    Type: Grant
    Filed: April 26, 2019
    Date of Patent: October 17, 2023
    Assignee: SECO TOOLS AB
    Inventors: Micael Baudin, Jan Gravningsbraten
  • Patent number: 11732317
    Abstract: A method for processing a steel plate capable of removing residual strain at a trim edge thereof without causing overheating in areas of the steel plate other than the trim edge. A method of processing a steel plate includes punching a steel plate and disposing heating electrodes in such a way that a trim edge punched in the punching is positioned between electrode surfaces facing each other and then heating a part of the steel plate including the trim edge.
    Type: Grant
    Filed: January 23, 2020
    Date of Patent: August 22, 2023
    Assignee: TOYOTA JIDOSHA KABUSHIKI KAISHA
    Inventors: Tomoaki Ihara, Shunsuke Tobita
  • Patent number: 11724342
    Abstract: A lead-free silver-free solder alloy may comprise tin, copper, bismuth, cobalt, and antimony. Alternatively, the alloy may comprise gallium in lieu of cobalt. The alloy may further comprise nickel, germanium, or both. The copper may be present in an amount from about 0.5% to 0.9% by weight of the solder. The bismuth may be present in an amount from about 1.0% to about 3.5% by weight of the solder. The cobalt may be present in an amount from about 0.02% to about 0.08% by weight of the solder. Where gallium is used in lieu of cobalt, the gallium may be present in an amount from about 0.2% to about 0.8% by weight of the solder. The antimony may be present in an amount between about 0.0% to about 0.09% by weight of the solder. The balance of the solder is tin.
    Type: Grant
    Filed: August 31, 2021
    Date of Patent: August 15, 2023
    Assignee: Alpha Assembly Solutions Inc.
    Inventors: Md Hasnine, Lik Wai Kho
  • Patent number: 11724312
    Abstract: A manufacturing method for a three-dimensional molded object includes repeating formation of a material layer and formation of a solidified layer, the material layer being formed by spreading a metal material on a base plate and the solidified layer being formed by irradiating the material layer with a laser beam or an electron beam, thereby molding a solidified body which is a laminated solidified layer on the base plate; and subjecting the base plate and the solidified body after molding to a heat treatment.
    Type: Grant
    Filed: June 17, 2019
    Date of Patent: August 15, 2023
    Assignee: Sodick Co., Ltd.
    Inventor: Itaru Matsumoto
  • Patent number: 11673196
    Abstract: A method to achieve full densification and grain size control for sintering metal materials, wherein raw material powder is deagglomerated to obtain deagglomerated powder with dispersion. The deagglomerated powder is granulated by spray granulation. The granulated particles are processed by high-pressure die pressing and cold isostatic pressing. The powder compact is sintered by two-step pressureless sintering. The first step is to heat up the powder compact to a higher temperature and hold for a short time to obtain 75-85% theoretical density; the second step is to cool down powder compact to a lower temperature and hold for a long time. The two-step sintering can decrease the sintering temperature, so that the powder compact can be densified at a lower temperature. Thus, the obtained refractory metal product is densified, with ultrafine grains, uniform grain size distribution, and outstanding mechanical properties.
    Type: Grant
    Filed: February 18, 2020
    Date of Patent: June 13, 2023
    Assignee: UNIVERSITY OF SCIENCE AND TECHNOLOGY BEIJING
    Inventors: Lin Zhang, Xuanhui Qu, Xingyu Li, Mingli Qin, Yanhao Dong, Ju Li, Guanghua Wang, Ying Long, Wei Zhong
  • Patent number: 11649523
    Abstract: A process for roasting of metal concentrate wherein concentrate particles are fed into a roaster where they are thermally treated at a temperature in the range of 500 and 1200° C. in a fluidized bed to form a calcine. At least parts of the calcine are withdrawn from the roaster together with a gas stream as a solid fraction. Concentrate particles with a diameter at least 50% smaller than the average diameter of the concentrate particles are separated as small particles and/or particles from the gas-solid-fraction are separated in at least one step as small calcine particles and/or particles are gained in another hydrometallurgical step as other particles. Defined particles are pelletized, whereby at least 80% of the pellets feature a diameter of at least 80% of the concentrate particles average diameter. The pellets are fed into the roaster.
    Type: Grant
    Filed: June 2, 2017
    Date of Patent: May 16, 2023
    Assignee: METSO OUTOTEC FINLAND OY
    Inventors: Jochen Güntner, Alexandros Charitos, Jörg Hammerschmidt
  • Patent number: 11643697
    Abstract: A method for manufacturing a high-strength steel bar can include the steps of: reheating a steel slab at a temperature ranging from 1000° C. to 1100° C., the steel slab including a certain amount of carbon (C), silicon (Si), manganese (Mn), phosphorus (P), sulfur (S), chromium (Cr), copper (Cu), nickel (Ni), molybdenum (Mo), aluminum (Al), vanadium (V), nitrogen (N), antimony (Sb), tin (Sn), and iron (Fe) and other inevitable impurities, The method can further include finish hot-rolling the reheated steel slab at a temperature of 850° C. to 1000° C., and cooling the hot-rolled steel to a martensite transformation start temperature (Ms (° C.)) through a tempcore process.
    Type: Grant
    Filed: March 2, 2021
    Date of Patent: May 9, 2023
    Assignee: Hyundai Steel Company
    Inventors: Jun Ho Chung, Won Hoe Kim, Jung Wook Park, Hyun Sub Kim