Patents Examined by Douglas B Call
  • Patent number: 11691128
    Abstract: The present invention relates to a monolith catalyst for carbon-dioxide/methane reforming and a method of manufacturing the same, and more particularly to a novel monolith catalyst for a reforming reaction having improved thermal durability, configured such that a sintering inhibiting layer is formed by coating the surface of a monolith support with at least one element selected from the group consisting of Group 2, 3, 6, 13, 15 and 16 elements among elements in Period 3 or higher and an active catalyst layer is formed on the sintering inhibiting layer, thereby preventing carbon deposition and catalyst deactivation due to deterioration even upon reaction at high temperatures.
    Type: Grant
    Filed: May 15, 2018
    Date of Patent: July 4, 2023
    Assignee: KOREA RESEARCH INSTITUTE OF CHEMICAL TECHNOLOGY
    Inventors: Tae Sun Chang, Ji Hoon Park, Iljeong Heo, Jung Hyun Park, Young Woo You
  • Patent number: 11649549
    Abstract: A process and system for generating hydrogen gas are described, in which water is electrolyzed to generate hydrogen and oxygen, and a feedstock including oxygenate(s) and/or hydrocarbon(s), is non-autothermally catalytically oxidatively reformed with oxygen to generate hydrogen. The hydrogen generation system in a specific implementation includes an electrolyzer arranged to receive water and to generate hydrogen and oxygen therefrom, and a non-autothermal segmented adiabatic reactor containing non-autothermal oxidative reforming catalyst, arranged to receive the feedstock, water, and electrolyzer-generated oxygen, for non-autothermal catalytic oxidative reforming reaction to produce hydrogen. The hydrogen generation process and system are particularly advantageous for using bioethanol to produce green hydrogen.
    Type: Grant
    Filed: April 23, 2022
    Date of Patent: May 16, 2023
    Assignee: PYROCHEM CATALYST COMPANY
    Inventors: Jeffrey Baker Harrison, Timothy Griffith Fogarty, Devendra Pakhare, Timothy David Appleberry, Joshua Aaron Gubitz
  • Patent number: 11643326
    Abstract: Provided is a method for synthesizing cobalt-incorporated carbon nanotubes (Co/MWCNTs). The method includes a step of mixing cobalt acetate, cobalt nitrate, cobalt chloride, or cobalt sulfate with multi-wall carbon nanotubes in a solvent. A method for generating hydrogen by using the Co/MWCNTs as a catalyst component is also provided herein.
    Type: Grant
    Filed: November 8, 2021
    Date of Patent: May 9, 2023
    Assignee: King Abdulaziz University
    Inventors: Narasimharao Katabathini, Bahaa M Abu-Zied, Sulaiman Yahya Alfaifi
  • Patent number: 11643609
    Abstract: The present disclosure relates to a process and a system for producing synthesis gas. The carbonaceous feedstock is gasified, in the presence of at least one of oxygen and steam, in a first reactor to obtain a gaseous mixture comprising H2, CO, CH4, CO2, H2O, tar and char. The gaseous mixture is treated in a second reactor, in the presence of a catalyst, to obtain synthesis gas. The system comprises a first reactor, a connecting conduit, a second reactor, at least one cyclone separator, at least one heat exchanger and at least one synthesis gas filter unit. The process and the system of the present disclosure are capable of producing synthesis gas with comparatively higher conversion of the unreacted char.
    Type: Grant
    Filed: August 4, 2017
    Date of Patent: May 9, 2023
    Assignee: RELIANCE INDUSTRIES LIMITED
    Inventors: Sateesh Daggupati, Clifton Gregg Keeler, Sukumar Mandal, Asit Kumar Das, Sachchit Kumar Majhi, Ajay Gupta, Ajit Vish Sapre
  • Patent number: 11607673
    Abstract: The present disclosure relates to a catalyst composition comprising copper and iron on a support for use in a process for the synthesis of higher alcohols from a syngas feed stream comprising hydrogen and carbon monoxide, the catalyst composition being remarkable in that the support is one or more zeolite, in that the total content of iron and copper is ranging from 1 to 10 wt. % based on the total weight of the catalyst composition and as determined by inductively coupled plasma optical emission spectroscopy, in that the Cu/Fe bulk molar ratio is ranging from 1.1:1.0 to 5.0:1.0 as determined by XRF spectroscopy.
    Type: Grant
    Filed: January 28, 2020
    Date of Patent: March 21, 2023
    Assignees: TOTAL SE, ETH ZURICH
    Inventors: Daniel Curulla-Ferre, Joseph Stewart, Javier Perez-Ramirez, Cecilia Mondelli, Ho Ting Luk
  • Patent number: 11591213
    Abstract: The present subject matter is directed to a system and method for producing carbon and syngas from carbon dioxide (CO2). The system includes a first reactor (7) for producing solid carbon (15) from a feed including CO2 and a volatile organic compound such as methane (1), and a second reactor (20) for producing syngas. Reactions in the first reactor (7) are conducted in a limited oxygen atmosphere. The second reactor (20) can use dry reforming, steam reforming, and/or partial oxidation reforming to produce the syngas (22).
    Type: Grant
    Filed: April 2, 2018
    Date of Patent: February 28, 2023
    Assignee: QATAR FOUNDATION FOR EDUCATION, SCIENCE AND COMMUNITY DEVELOPMENT
    Inventors: Nimir O. Elbashir, Mohamedsufiyan A. Challiwala, Debalina Sengupta, Mahmoud M. El-Halwagi
  • Patent number: 11560308
    Abstract: Method and plant for generating a synthesis gas which consists mainly of carbon monoxide and hydrogen and has been freed of acid gases, proceeding from a hydrocarbonaceous fuel, and air and steam, wherein low-temperature fractionation separates air into an oxygen stream, a tail gas stream and a nitrogen stream, wherein the tail gas stream and the nitrogen stream are at ambient temperature and the nitrogen stream is at elevated pressure, wherein the hydrocarbonaceous fuel, having been mixed with the oxygen stream and steam at elevated temperature and elevated pressure, is converted to a synthesis gas by a method known to those skilled in the art, and wherein acid gas is subsequently separated therefrom by low-temperature absorption in an absorption column, wherein the nitrogen stream generated in the fractionation of air is passed through and simultaneously cooled in an expansion turbine and then used to cool either the absorbent or the coolant circulating in the coolant circuit of the compression refrigeratio
    Type: Grant
    Filed: November 20, 2017
    Date of Patent: January 24, 2023
    Assignee: L'Air Liquide, Societe Anonyme Pour L'Etude Et L'Exploitation Des Procedes Georges Claude
    Inventors: Lucie Chaubet, Frederic Bonne, Camille Bouet, Holger Schlichting, Marc Wagner
  • Patent number: 11554954
    Abstract: Process for manufacturing a hydrogen-containing synthesis gas from a natural gas feedstock, comprising the conversion of said natural gas into a raw product gas and purification of said product gas, the process having a heat input provided by combustion of a fuel; said process comprises a step of conversion of a carbonaceous feedstock, and at least a portion of said fuel is a gaseous fuel obtained by said step of conversion of said carbonaceous feedstock, and the Wobbe Index of said fuel is increased by a step of carbon dioxide removal or methanation.
    Type: Grant
    Filed: April 11, 2017
    Date of Patent: January 17, 2023
    Assignee: CASALE SA
    Inventors: Raffaele Ostuni, Ermanno Filippi
  • Patent number: 11535518
    Abstract: The invention provides a method for the production of graphene-structured products. The method generally comprises contacting at a conversion temperature ranging from about 850° C. to about 1100° C. in an inert atmosphere coal with a molten salt to produce a graphene-structured product. In an alternate embodiment, the method comprises contacting at a conversion temperature ranging from about 850° C. to about 1100° C. in an inert atmosphere coal with a molten salt to produce a graphene-structured product; and, separating a rare earth element from the graphene-structured product.
    Type: Grant
    Filed: March 29, 2019
    Date of Patent: December 27, 2022
    Assignee: Energy, United States Department of
    Inventors: Fan Shi, McMahan L. Gray, Christopher Matranga, Tuo Ji
  • Patent number: 11529612
    Abstract: The present invention relates to the field of catalytic cracking, and discloses a composition capable of reducing CO and NOx emissions, the preparation method and use thereof, and a fluidized catalytic cracking method. The inventive composition capable of reducing CO and NOx emissions comprises an inorganic oxide carrier, and a first metal element, optionally a second metal element, optionally a third metal element and optionally a fourth metal element supported on the inorganic oxide carrier, wherein the first metal element includes Fe and Co, and wherein the weight ratio of Fe to Co is 1:(0.1-10) on an oxide basis. The inventive composition has better hydrothermal stability and higher activity of reducing CO and NOx emissions in the flue gas from the regeneration.
    Type: Grant
    Filed: July 5, 2018
    Date of Patent: December 20, 2022
    Assignees: CHINA PETROLEUM & CHEMICAL CORPORATION, RESEARCH INSTITUTE OF PETROLEUM PROCESSING, SINOPEC
    Inventors: Haitao Song, Qiuqiao Jiang, Huiping Tian, Wei Lin, Peng Wang, Yan Sun, Xue Yang, Jiushun Zhang, Zhijian Da
  • Patent number: 11505460
    Abstract: Provided is a method for generating hydrogen at a desired rate, using a hydrogen storage material that can be stored and transported safely and inexpensively. The method according to the present invention for producing a silanol compound and hydrogen includes subjecting a hydrosilane compound and water to a reaction with each other in the presence of a solid catalyst to give a silanol compound and hydrogen. The solid catalyst includes hydroxyapatite and gold particles supported on the hydroxyapatite, where the gold particles have an average particle size of 2.5 nm or less. The reaction in the method according to the present invention for producing a silanol compound and hydrogen is preferably performed in an air atmosphere. The reaction in the method according to the present invention for producing a silanol compound and hydrogen can be performed with application of substantially no heat and no activated energy rays.
    Type: Grant
    Filed: September 8, 2017
    Date of Patent: November 22, 2022
    Assignees: OSAKA UNIVERISTY, DAICEL CORPORATION
    Inventors: Kiyotomi Kaneda, Takato Mitsudome, Yasuteru Kajikawa, Yuuichirou Hirai, Keisuke Ono
  • Patent number: 11498053
    Abstract: Modified red mud catalyst compositions, methods for production, and methods of use in dry reforming, the composition comprising: red mud material produced from an alumina extraction process from bauxite ore; and nickel oxide, the nickel oxide present at between about 5 wt. % to about 40 wt. % of the modified red mud catalyst composition.
    Type: Grant
    Filed: January 28, 2020
    Date of Patent: November 15, 2022
    Assignee: Saudi Arabian Oil Company
    Inventors: Bandar H. Alsolami, Bandar A. Fadhel, Rami Bamagain, Mohammed A. Albuali
  • Patent number: 11478777
    Abstract: Modified red mud catalyst compositions, methods for production, and methods for use, a composition including red mud material produced from an alumina extraction process from bauxite ore; nickel oxide, the nickel oxide present at between about 5 wt. % to about 40 wt. % of the modified red mud catalyst composition; and a Periodic Table Group VIB metal oxide, the Group VIB metal oxide present at between about 1 wt. % and about 30 wt. % of the modified red mud catalyst composition.
    Type: Grant
    Filed: January 28, 2020
    Date of Patent: October 25, 2022
    Assignee: Saudi Arabian Oil Company
    Inventors: Bandar H. Alsolami, Bandar A. Fadhel, Rami Bamagain, Mohammed A. Albuali
  • Patent number: 11459235
    Abstract: A process can be used to treat a synthesis gas stream comprising steam reforming firstly in a primary reformer and subsequently in a secondary reformer. Crude synthesis gas exiting the secondary reformer may be cooled in a steam generator and then further cooled in a steam superheater. The crude synthesis gas stream after exiting the secondary reformer may be split into at least two gas substreams, of which only a first gas substream is fed to the steam generator. A second gas substream may be supplied to the steam superheater, bypassing the steam generator. Only the first gas substream, after flowing through the steam generator, may be subjected to a CO conversion reaction in a first CO conversion reactor before the first gas substream is supplied to the steam superheater.
    Type: Grant
    Filed: January 10, 2018
    Date of Patent: October 4, 2022
    Assignees: THYSSENKRUPP INDUSTRIAL SOLUTIONS AG, THYSSENKRUPP AG
    Inventors: Joachim Johanning, Bernd Keil
  • Patent number: 11440797
    Abstract: A process of catalytic partial oxidation of hydrocarbons, particularly methane and/or natural gas to form a product containing hydrogen and carbon monoxide where the first catalyst comprises Co—Ni—Cr—W alloy.
    Type: Grant
    Filed: July 11, 2019
    Date of Patent: September 13, 2022
    Inventor: Bang-Cheng Xu
  • Patent number: 11434132
    Abstract: Integrated refinery processes and systems for generating hydrogen by direct decomposition of hydrocarbons. The integrated processes and systems can be used to capture carbon and sulfur in solid form, reducing carbon dioxide and sulfur oxide emissions. The processes include reacting sour gas with a metal-based sorbent in a reactor to produce sulfur-bearing solids and water, and to partially reform hydrocarbons in the sour gas to produce hydrogen-rich syngas; and cracking remaining hydrocarbons thermally with or without the presence of a catalyst to produce hydrogen and solid carbon.
    Type: Grant
    Filed: September 12, 2019
    Date of Patent: September 6, 2022
    Inventors: Maytham Musawi, Aadesh Harale, Mourad Younes
  • Patent number: 11427467
    Abstract: The invention provides a calcined Fex—Aly—Oz based catalyst for the decomposition of hydrocarbons such as methane to produce hydrogen and carbon. The catalyst comprises iron oxide mixed with aluminum oxide and calcined at temperatures above 1100° C., where Fex—Aly—Oz is a chemical composition with x>0.1, y>0.1, z?0 and 0<x/y<200. Reaction of the calcined Fex—Aly—Oz catalyst with methane generates a product stream comprising at least 40 vol. % H2 and carbon. In an embodiment, carbon is separated from the catalyst and the catalyst is reused for continuous methane decomposition to produce H2.
    Type: Grant
    Filed: March 21, 2019
    Date of Patent: August 30, 2022
    Assignee: Energy, United States Department of
    Inventors: Ranjani Siriwardane, William Benincosa, Jarrett Riley
  • Patent number: 11401165
    Abstract: The invention concerns a process for producing carbon monoxide (CO) from a feed stream comprising carbon dioxide (CO2) and natural gas and/or naphtha the process comprising a syngas generation step, a CO2 removal step and a CO purification step and the process further comprises an SOEC unit which produces CO from a CO2 stream, the process is especially suited for increasing the capacity of existing known CO production plants.
    Type: Grant
    Filed: February 20, 2017
    Date of Patent: August 2, 2022
    Assignee: HALDOR TOPSØE A/S
    Inventor: Henrik C. O. Wene
  • Patent number: 11396006
    Abstract: Modified red mud catalyst compositions, methods for production, and methods of use in bi-reforming, the composition comprising: red mud material produced from an alumina extraction process from bauxite ore; and nickel oxide, the nickel oxide present at between about 5 wt. % to about 40 wt. % of the modified red mud catalyst composition.
    Type: Grant
    Filed: January 28, 2020
    Date of Patent: July 26, 2022
    Assignee: Saudi Arabian Oil Company
    Inventors: Bandar H. Alsolami, Bandar A. Fadhel, Mohammed A. Albuali, Rami Bamagain
  • Patent number: 11396450
    Abstract: Sulfur-tolerant reforming catalysts that include bulk alumina in the catalyst support are provided. The sulfur-tolerant reforming catalysts can include a sulfur-tolerant catalytic metal to facilitate reforming. The catalyst can further include a support material that includes at least some alumina as bulk alumina and/or octahedrally coordinated alumina. The sulfur-tolerant reforming catalysts can be regenerated, such as periodically regenerated, under relatively mild conditions that allow the catalysts to maintain reforming activity in the presence of 1 vppm to 1000 vppm of sulfur in the feed for reforming.
    Type: Grant
    Filed: March 7, 2019
    Date of Patent: July 26, 2022
    Assignee: ExxonMobil Technology and Engineering Company
    Inventors: Brian M. Weiss, Tilman W. Beutel, Herbert W. Barry, Gerardo J. Majano Sanchez, John F. Brody, Walter Weissman, Kanmi Mao