Patents Examined by Gregory C. Grosso
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Patent number: 11772339Abstract: Methods and apparatus for automating the fiber laying process during the repair of composite structures made of fiber-reinforced plastic material based on the three-dimensional printing technique. Continuous fiber rovings (e.g., carbon fibers) impregnated with liquid epoxy can be directly printed onto the damaged surface of the composite structure (e.g., an aircraft component made of carbon fiber-reinforced plastic) without human manipulation in an autonomous manner.Type: GrantFiled: January 20, 2021Date of Patent: October 3, 2023Assignee: The Boeing CompanyInventors: Jeong-Beom Ihn, Sung-Hoon Ahn, Gil-Yong Lee, Hyung-Soo Kim, Min-Soo Kim, Ho-Jin Kim, Soo-Hong Min
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Patent number: 11766114Abstract: The present disclosure provides a method for preparing a porous antibacterial fiber brush. Fiber masterbatch made of ultra-fine reaming silica gel, silver-based antibacterial agent and other materials is melted, drawn, cut, polished and then dried to make the porous antibacterial fiber brush. A large number of micropores are distributed on the surface of the porous antibacterial fiber brush, which absorb cosmetic residues on the skin surface and tiny dirt in the pores, and realize efficient cleaning of the surface of human skin.Type: GrantFiled: September 30, 2020Date of Patent: September 26, 2023Assignee: GUANGDONG NEWDERMO BIOTECH CO., LTDInventor: Qingyao Cai
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Patent number: 11752717Abstract: Provided are a tire vulcanization device and a tire vulcanization method. A container ring is disposed on an outer circumferential side of segments mounted on outer circumferential surfaces of sector molds. A bolster plate is disposed above an upper plate mounted on an upper surface of an upper side mold. A green tire is placed in a sideways state on a lower side mold mounted on an upper surface of a lower plate. In a state where the bolster plate is moved downward by a pressurizing mechanism and maintained in a mold closed position, a container ring held slidably in a vertical direction with respect to the bolster plate by a connecting body is moved downward by pressurizing fluid supplied, and the sector molds are assembled in an annular shape to be closed with the upper side mold pressed against upper surfaces of the sector molds.Type: GrantFiled: July 1, 2020Date of Patent: September 12, 2023Assignee: The Yokohama Rubber Co., Ltd.Inventor: Yukihisa Takahashi
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Patent number: 11724428Abstract: A control device for an injection molding machine is equipped with a pressure acquisition unit that acquires a pressure of a resin inside a cylinder, a reverse rotation control unit that causes a screw to be rotated in reverse based on a predetermined reverse rotation condition so as to reduce the resin pressure after having moved the screw rearward to a metering position, a compensation amount calculation unit that calculates a compensation amount to be made with respect to the reverse rotation condition, based on the resin pressure inside the cylinder acquired by the pressure acquisition unit when the reverse rotation of the screw is stopped, and a predetermined compensation function, and a compensation processing unit configured to compensate the reverse rotation condition based on the compensation amount calculated by the compensation amount calculation unit.Type: GrantFiled: September 2, 2020Date of Patent: August 15, 2023Assignee: FANUC CORPORATIONInventor: Atsushi Horiuchi
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Patent number: 11724457Abstract: Methods and apparatus for forming a three-dimensional article in which a powdered medium is distributed in a powder bed, heated to a temperature below its melting point, and fused by means of a laser beam projected in the form of an image of a cross section of the three-dimensional article. The image of the cross-sectional layer is created by spatial light modulation of the laser beam using an LCoS display. During the fabrication process, characteristics of the image of the cross-sectional layer are controlled through monitoring of the projection of a holographic representation of the image using one or more imaging devices.Type: GrantFiled: May 27, 2021Date of Patent: August 15, 2023Inventors: Tomasz P. Cieszyński, Jakub Graczyk, Avi N. Reichental
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Patent number: 11724450Abstract: Aspects of the invention include systems and methods for producing fiber structures, and for producing three-dimensional (3D) biological structures from digital files. In some embodiments, the printed fibers comprise living cells. Aspects of the invention further include a print head for producing the fiber structure, the print head comprising: a dispensing channel comprising a distal and proximal end; a dispensing orifice located at the distal end of the dispensing channel; one or more material channels converging with the dispensing channel at its proximal end; a buffer solution channel converging with the one or more material channels at the proximal end of the dispensing channel; and a sheath solution channel converging with the dispensing channel at a position located between the proximal and distal ends of the dispensing channel.Type: GrantFiled: March 15, 2018Date of Patent: August 15, 2023Inventors: Simon Beyer, Tamer Mohamed
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Patent number: 11718016Abstract: A three-dimensional object manufacturing method for manufacturing a three-dimensional object by ejecting a liquid shaping material and then solidifying the ejected shaping material includes: an interior forming process of forming an interior portion of the three-dimensional object by the shaping material; and a periphery forming process of forming a peripheral portion of a periphery of the interior portion by stacking a plurality of layers by the shaping material, where the shaping material for forming the interior portion in the interior forming process has a larger rigidity in a solid state compared to the shaping material for forming the peripheral portion in the periphery forming process, the periphery forming process is a process of forming a groove configuring one part of the peripheral portion, and the interior forming process is a process of forming the interior portion by placing the liquid shaping material in the groove.Type: GrantFiled: February 16, 2017Date of Patent: August 8, 2023Assignee: MIMAKI ENGINEERING CO., LTD.Inventors: Kazuhiro Ochi, Kunio Hakkaku, Hirofumi Hara, Nobuo Kanai, Masaru Ohnishi
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Patent number: 11701809Abstract: A control device for an injection molding machine including a cylinder into which a resin is supplied, and a screw that moves forward and rearward and rotates inside the cylinder, includes a suck back control unit that sucks back the screw based on a predetermined suck back speed and a suck back distance or a suck back time period, a pressure acquisition unit that acquires a pressure of the resin, a calculation unit which calculates a compensation amount of the suck back speed, based on a difference between the pressure of the resin at a time when sucking back is completed and a predetermined target pressure, and a speed determination unit that newly determines the suck back speed based on the compensation amount.Type: GrantFiled: December 4, 2020Date of Patent: July 18, 2023Assignee: FANUC CORPORATIONInventor: Atsushi Horiuchi
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Patent number: 11701818Abstract: An additive manufacturing method includes removing material from a sheet to create a plurality of individual layer segments formed, placing at least two first layer segments adjacent to each other at the same height to form a first layer having a hollow interior, the at least two first layer segments defining a first portion of an exterior of a part, and placing at least one second layer segment above the at least two first layer segments to form a second layer having a hollow interior, the at least one second layer segment defining a second portion of the exterior of the part. The method includes attaching the first layer to the second layer and removing material from the first layer and from the second layer to form the part having a continuous surface that extends along the first layer and the second layer.Type: GrantFiled: April 28, 2022Date of Patent: July 18, 2023Assignee: Thermwood CorporationInventor: Kenneth J. Susnjara
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Patent number: 11697716Abstract: The present invention relates to a process for producing a polyamide powder (PP) comprising at least one semicrystalline polyamide (P) and at least one additive (A). The semicrystalline polyamide (P) and the at least one additive (A) are initially compounded with one another in an extruder and subsequently introduced into a solvent (SV) in which the at least one semicrystalline polyamide (P) then crystallizes to obtain the polyamide powder (PP). The present invention further relates to the thus obtainable polyamide powder (PP) and to the use of the polyamide powder (PP) as sintering powder (SP) and also to a process for producing a shaped body by selective laser sintering of a polyamide powder (PP).Type: GrantFiled: January 25, 2018Date of Patent: July 11, 2023Assignee: BASF SE (Ellwanger & Baier Patentanwälte)Inventors: Simon Gramlich, Thomas Meier, Claus Gabriel, Natalie Beatrice Janine Herle
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Patent number: 11697236Abstract: A hot runner process controller configured to monitor the status and operation of a hot runner system to autonomously generate information to improve the quality of injection molding process of a hot runner system having an inlet nozzle, one or more manifolds and one or more nozzles with actuator or without actuator, and one or more heating elements, the hot runner process controller is self-operating, and independent from the injection molding machine, includes: one or more sensors located on, in or at the hot runner system to detect the status and/or the operation of the hot runner system, and a processing unit and a memory. The processing unit is connected to the one or more sensors, wherein the memory stores data and program codes.Type: GrantFiled: March 17, 2021Date of Patent: July 11, 2023Assignee: Incoe CorporationInventors: Christian Striegel, Anton Joerg, Scott Greb, Thomas Braun
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Patent number: 11691369Abstract: An automatic splicing apparatus is provided herein for splicing together two ends of a sheet of tire material on a tire building drum. The apparatus comprises a splicer foot including a splicer foot frame, a first continuous unitary V-shaped axle, and two non-powered lower rollers. The splicer foot frame has an opening defined therein having opposing sides. The first continuous unitary V-shape axle has two arms attached to the opposing sides of the opening. The two non-powered lower rollers are mounted on the two arms of the first continuous unitary V-shaped axle so that the two non-powered lower rollers are arranged in a V-shape pattern. The apparatus further comprises a plurality of powered upper rollers configured to operate in coordination with the lower rollers to engage the two ends of the sheet of tire material.Type: GrantFiled: July 21, 2020Date of Patent: July 4, 2023Assignee: Bridgestone Americas Tire Operations, LLCInventors: Phillip T. Brasher, Jr., Chad P. Wright, Wesley R. Minton, Angel M. Carvajal
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Patent number: 11685094Abstract: An injection molding heat removal sensing and control system and method are provided for determining and controlling a heat transfer rate for a mold in a molding machine. The system includes an inflow temperature sensor for sensing an inflow temperature for coolant provided to the mold, an outflow temperature sensor for sensing an outflow temperature for coolant exiting the mold, and a flow rate sensor for sensing a flow rate for coolant through the mold. The electronic processor is also configured to calculate a heat transfer rate for the mold from the inflow temperature, the outflow temperature, the flow rate for the coolant, and the calculated mass and the temperature of the molten plastic. The processor determines a time lag between when heat enters the mold and when heat is removed by the coolant and pre-emptively adjusts coolant flow rate to provide uniform heat transfer throughout a molding cycle. The heat transfer rate and total energy removed can be determined and provided on the display.Type: GrantFiled: April 27, 2020Date of Patent: June 27, 2023Assignee: ROBERT BOSCH GMBHInventors: Michael Persinger, Todd Freeman, Julian Gabriel
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Patent number: 11673306Abstract: When an injection molding machine performs molding, the mold clamping force on the mold is adjusted on the basis of a mold displacement of the mold or the injection peak pressure and injection foremost position so that the molding is performed without causing flash and by an appropriate mold clamping force with which energy can be reduced. The amount of mold displacement and also the injection peak pressure and the injection foremost position are monitored during automatic operation. If there occurs no mold displacement change exceeding a threshold or if there occurs no injection peak pressure anomaly or injection foremost position anomaly exceeding thresholds, the automatic operation is continued. If the mold displacement change occurs or if the injection peak pressure anomaly and the injection foremost position anomaly occur, the operation of the injection molding machine is stopped.Type: GrantFiled: May 3, 2022Date of Patent: June 13, 2023Assignee: NISSEI PLASTIC INDUSTRIAL CO., LTD.Inventors: Takashi Hakoda, Mitsuhiro Ogasawara
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Patent number: 11654624Abstract: A method of selective deposition-based additive manufacturing includes conveying a layer (28) of material to previously built layers (22) of material. A determination is made as to whether at least one of the conveyed layers (28) of material and a top previously built layer (22) of material contains an unsupported portion (302). When at least one of the conveyed layer (28) of material and the top previously built layer (22) of material contains an unsupported portion, a first set of steps (306, 408, 506) are used to transfer the conveyed layer (28) of material to the top previously built layer (22) of material. When neither of the conveyed layer (28) of material and the top previously built layer (22) of material contains an unsupported portion, a second set of steps (304, 406, 504) are used to transfer the conveyed layer (28) of material to the top previously built layer (22) of material.Type: GrantFiled: December 28, 2018Date of Patent: May 23, 2023Assignee: Evolve Additive Solutions, Inc.Inventors: J. Samuel Batchelder, Arun Chowdry, Chris Anton
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Patent number: 11654603Abstract: An injection molding apparatus including a mold, an injection device and at least one sensor is provided. The mold has a mold cavity. The injection device is adapted to inject a material into the mold cavity such that the material is formed into a forming article. The at least one sensor is disposed on the mold and adapted to sense at least one of a temperature and a pressure in the mold cavity. The at least one sensor is located at an inner surface of the mold cavity and corresponds to a non-appearance surface of the forming article. In addition, an injection molding method is also provided.Type: GrantFiled: September 22, 2020Date of Patent: May 23, 2023Assignee: Chung Yuan Christian UniversityInventors: Shia-Chung Chen, Yung-Hsiang Chang, Tzu-Hsiang Wei, Pi-Lin Tsai
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Patent number: 11648735Abstract: Arrangement (10) for the powder-bed-based additive manufacturing of a component (100), wherein the arrangement (10) comprises the following: a housing (12), which comprises a building volume (14), wherein the building volume (14) comprises a building area (16); at least three marker devices (20), which are fastened in or on the housing (12), wherein each marker device (20) is suitable for projecting a light reference marking (22) onto a component (100) lying on the building area (16) and/or onto the building area (16); a laser device (30) for the laser processing of a powder bed for generating a component (100) on the building area (16) by means of additive manufacturing, wherein the laser device (30) is set up for the laser processing of an associated working area (32a-32d), wherein the laser device (30) comprises a detection device (34), which is set up to sense the light reference markings (22); and a control unit (40), which is set up to calibrate the laser device (30) on the basis of the light referenceType: GrantFiled: June 26, 2018Date of Patent: May 16, 2023Assignee: RAYLASE GmbHInventor: Wolfgang Lehmann
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Patent number: 11642822Abstract: Systems and approaches for determining design of experiment parameters using largest empty area rectangle optimization for an injection molding system. The systems and methods include obtaining pressure versus time data sets indicative of fill step pressures and corresponding fill step times for a plurality of mold cycles and defining a low and high pressure versus time curves from the data sets, with the low and high pressure versus time curves being two surfaces of a geometric shape. The systems and methods further include identifying a top surface and a bottom surface of the geometric shape; identifying a rectangle having the largest area of all rectangles contained within the first geometric shape; and generating design of experiment parameters from the largest area rectangle.Type: GrantFiled: December 15, 2020Date of Patent: May 9, 2023Assignee: IMFLUX INC.Inventor: Brandon Michael Birchmeier
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Patent number: 11633909Abstract: Systems, apparatus, and methods are described for additive manufacturing or three dimensional (3D) printing of objects using a set of physical masks. An additive manufacturing device can include one or more light sources, a vessel containing a volume of print material and a transparent base through which light can enter the vessel to cure a portion of the volume of print material, and a set of masks defining a series of patterns associated with layers of a 3D object that are each positionable between the light source and the transparent base to control a pattern of the light that is received through the transparent base and therefore the pattern of the cured portion of print material.Type: GrantFiled: July 26, 2019Date of Patent: April 25, 2023Assignee: CALT DYNAMICS LIMITEDInventors: Ross Lawless, Irene Villafane, Warren Katz
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Patent number: 11633906Abstract: An expansion apparatus includes: a first expander for irradiating with electromagnetic waves emitted from a lamp a thermal conversion layer for conversion of the electromagnetic waves to heat, to cause at least a portion of a thermal expansion layer to expand, the thermal conversion layer being laminated to a molding sheet including a base and the thermal expansion layer laminated to a first main surface of the base; and a second expander for causing expansion of a region (C) of the thermal expansion layer that is smaller in size than a region (B) of the thermal expansion layer expanded by the first expander.Type: GrantFiled: November 20, 2019Date of Patent: April 25, 2023Assignee: CASIO COMPUTER CO., LTD.Inventors: Yuji Horiuchi, Kenji Iwamoto