Abstract: The present disclosure is directed to a method of making a composite part. The method comprises covering a mold tool for a composite part with a parting film. The method further comprises laying up at least one layer of pre-preg on the parting film covering the mold tool to form a laid-up composite part and removing the laid-up composite part from the parting film. The parting film comprises a polymer sheet having a first major surface and a second major surface; and a first adhesive disposed on the first major surface of the polymer sheet, the first adhesive adhering the polymer sheet to the mold tool.

Abstract: There is disclosed a method of manufacturing a composite component comprising a main body and an integral flange, the method comprising: applying fibre reinforcement material on a tool having a main body portion and a flange-forming portion to provide a pre-form having first, second and third contiguous regions, the first region corresponding to the main body of the component and the second region corresponding to the integral flange of the component; and causing relative movement between the flange-forming portion and the main body portion so that the second region of the pre-form deforms to form the flange; wherein the relative movement of the flange-forming portion and the main body portion causes sliding movement between the second and third regions of the pre-form and the flange-forming, thereby producing a tension force in at least the second region of the pre-form during forming of the flange.

Abstract: A process for producing a sensor for a biomedical electrode (e.g. an ECG electrode) involves injection molding an electrically conductive resin through a film of a backing material to form the sensor directly in the backing material and coating the contact face of the sensor with a non-polarizable conductive material (e.g. silver-containing material). Additional steps of applying an electrolyte over the non-polarizable conductive material coated on the contact face and applying a liner over the electrolyte results in the biomedical electrode. Biomedical electrode produced thereby have the sensor secured in a film of the backing material with a contact face of the sensor disposed on a first side of the film and a post of the sensor protruding from a second side of the film opposite the first side. The process permits production of one-piece sensors for bioelectrodes in a continuous fashion without the need for studs to retain sensors in a film of the backing material.

Abstract: A method of forming a composite structure including coupling a plurality of components together forming a joint: wherein the plurality of components are oriented to form a radius gap therebetween: forming a filler structure that includes a closed cell foam core that has a porosity within a range defined between about 20 percent and about 40 percent by volume of the closed cell foam core and wherein the closed cell foam core is formed from a silicone-based material. The method also includes positioning the filler structure in the radius gap: and applying at least one of heat or pressure to the plurality of components and the filler structure.

Abstract: A method for manufacturing a cap comprises molding the cap in a cavity of a mold, the cavity formed by a plurality of members. The cap is released from the mold, including: a stage wherein there is a relative axial shift of a first member forming a portion of the mold cavity along an inner diameter surface of an upper sidewall and dosing tube relative to a second member forming a portion of the mold cavity along an underside of an upper web.

Abstract: A method of manufacturing a flexible element configured for pressing against composite material received on a mold surface of a mold during cure, including placing a porous material over the mold surface, forming a sealed enclosure containing the mold surface and the porous material, infusing a curable liquid material such as silicone in liquid form into the enclosure under vacuum and through the porous material, curing the liquid material to form the flexible element, and opening the enclosure and disengaging the flexible element from the mold. In a particular embodiment, the flexible element is a pressure pad.

Abstract: A desktop printing apparatus (100) for 3-D printing an object comprising: a print module (200) and a build module (300) provided in-line in a unitary housing. The print module comprising one or more print heads (230, 230?) for printing a portion of a medium (500) to define a media layer (701) of the object. The build module a build plate (310), and cutting means (321), bonding means and adhesive dispensing means (320) for building the 3D object from a plurality of media layers. The apparatus further comprising a medium transport passage defined in the housing between a medium input and medium output, and a transport means (160) to continuously transport the medium from the medium input along the medium transport passage through the print module for printing and subsequently to the build module for profiling and bonding to define a media layer of the object.

Abstract: An improved linear-motor-operated conveying system is distinguished, inter alia, by the following features: the conveyed web can be fixed to the nipper part, as a result of which a conveyed web plane is defined, said film plane being arranged at a height with respect to the motor working side of the single linear motor drive or of the more powerful linear motor drive in the case of two linear motor drives, and said height being less than or equal to the length of the secondary parts on the conveying parts; the conveying system comprises either a) only one linear motor drive provided beneath the conveying part, or b) only one linear motor drive provided above the conveying part, or c) one linear motor drive arranged beneath and one arranged above the conveying part, the upper linear motor drive and/or the associated control system being configured in such a manner that the upper linear motor drive can only be operated with a maximum power of 75% in relation to the maximum power of the lower linear motor drive.

Abstract: A nozzle for extruding a composite material from an extruder barrel. The nozzle includes a body and a tapered nozzle passage extending through the body. The tapered nozzle passage having a nozzle inlet opening configured to interface with the extruder barrel, and a nozzle outlet opening, where the tapered nozzle passage has a contoured nozzle passage surface extending between the extruder barrel and the nozzle outlet opening with smooth transitions, free of angles, so that each nozzle passage surface portion, having a corresponding contour, transitions smoothly to each other nozzle passage surface portion, having a respective different contour, from the nozzle inlet opening to the nozzle outlet opening, and the nozzle outlet opening is defined by at least a first edge and a second edge that intersect each other at an acute angle.

Abstract: A resin composite having excellent strength is easily produced by using a resin foam having a specific surface roughness (Ra) as the core material of the resin composite.

Abstract: A stereolithography machine comprising: a tank provided with a bottom; a modelling plate facing the bottom; a moving unit suited to move the modelling plate according to a direction of movement that is orthogonal to the bottom; a coupling unit between the modelling plate and the moving unit, comprising a first coupling member integral with the moving unit and a second coupling member integral with the modelling plate and movable with respect to the first coupling member according to the direction of movement; tightening means suited to be operated in such a way as to tighten the coupling members against each other according to a tightening direction that is orthogonal to the direction of movement, in order to lock the mutual movement of the coupling members.

Abstract: Methods and systems are provided for a housing for a fastener of a vehicle component. In one example, a housing for a fastener includes a central conduit adapted to receive the fastener, and a radial key extending outward from an outer surface of the housing. The radial key is first pressed against a vehicle component in an axial direction of the housing to form a first section of a channel within an interior of the vehicle component, and the key is then rotated against the interior to form an undercut, second section of the channel in a circumferential direction of the housing.

Abstract: In the production of thermoplastic granulate material, after mixing the starting materials, it is common in the state of the art for these materials to be kneaded and compressed in extruders, with subsequent granulation. According to the invention, no extruder is used, rather the starting materials for the thermoplastic granulate material are supplied directly to a double belt press after the mixing. Subsequently, the generated web-type to sheet-type body is processed into a granulate material by means of grinding, or is used as a web-type, sheet-type, strip-type or film-type intermediate product for the production of a further intermediate product or end products.

Abstract: A holder to facilitate optical data acquisition includes a float portion that extends from a handle portion to at least partially support the handle portion with respect to a surface of the liquid modeling impression material. A method of optical data acquisition includes communicating a liquid modeling impression material into a non-line of sight feature of a workpiece and immersing a portion of a holder into the liquid modeling impression material.

Abstract: A method for manufacturing a cellular geopolymer product, which method comprises the steps: (a) forming an activated geopolymer premix by addition to a geopolymer premix of an activator compound that initiates a condensation reaction in the geopolymer premix; (b) casting the activated geopolymer premix in a desired configuration; and (c) generating gas bubbles in the activated geopolymer premix as the condensation reaction proceeds and the activated geopolymer premix stiffens to produce a self-supporting cellular structure; and (d) curing the self-supporting cellular structure to produce the cellular geopolymer product, wherein in step (c) the characteristics of the activated geopolymer premix and the reaction kinetics of the condensation reaction are controlled to achieve formation of the self-supporting cellular structure.

Abstract: Included are removing an outermost layer or outermost layers on one side or both sides of liquid crystal polymer film; and a molding step of performing thermocompression molding on liquid crystal polymer film and metal foil stacked on the side of liquid crystal polymer film whose outermost layer is removed. A heating temperature in the molding step is in a range from a temperature equal to a melting start temperature, of the liquid crystal polymer film, measured by using a rigid body pendulum type viscoelasticity measuring device to a temperature 60° C. higher than the melting start temperature inclusive.

Abstract: A method of forming a part includes applying first fiber tows according to a pattern to form a first ply of a set of plies. The method further includes applying second fiber tows according to the pattern to form a second ply of the set of plies that overlies the first ply. The pattern of the second ply is shifted relative to the pattern of the first ply by an offset distance based on a period of the first fiber tows and a number of plies having the pattern in the set of plies.

Abstract: A tooling assembly and method for bonding composite components together, such as a bonded cascade assembly of a thrust reverser for an aircraft nacelle. The method may include the steps of fixing composite turning vanes between elongated stiffeners, placing them in a cavity formed by a tooling frame, then filling cavities between the turning vanes, the elongated stiffeners, and/or the tooling frame with flowable solid elastomeric material. The method may also include the steps of compressing and/or heating the elastomeric material, the turning vanes, the elongated stiffeners, and the tooling frame. This heat and/or pressure combined with expansion of the elastomeric material may be sufficient to press contacting portions of the turning vanes and the elongated stiffeners toward each other and also causing the turning vanes to bond to the elongated stiffeners under pressure of the elastomeric material expansion.

Abstract: A method for manufacturing an insulator for a spark plug includes a molding process of forming a cylindrical molded product having an axial hole that extends in a direction of an axial line, by means of injection molding using a mold that has a columnar cavity therein and a bar-shaped member disposed in the cavity and extending in the direction of the axial line. In this method, the molding process includes an injection step of injecting a material containing a ceramic. In the injection step, the material is injected into the cavity from a plurality of injection openings that are opened at an inner circumferential surface, of the mold, that forms the cavity. The plurality of injection openings include two or more injection openings located at different positions in the direction of the axial line, or two or more injection openings located at different positions in a circumferential direction.

Abstract: One aspect of the present disclosure relates to devices for sealing gaps in an extrusion assembly to provide for a consistent extrusion. In one embodiment, a barrel-shaped sealing device with a resilient protruding edge is used to prevent extrusion material from entering gaps between the piston and the inner surface of the barrel. The sealing device includes a fastener to releasably attach the sealing device to the piston. Sealing rings are inserted into a bottom gap formed between the bottom edge of the barrel and the bottom surface of the die.