Abstract: A method of forming a hose includes: extruding a web of plastics material from a first extruder; helically winding the extruded web about a mandrel or at least one rotating rod to form a wall of the hose; feeding an electrical wire into a second extruder; extruding a bead of plastics material around the electrical wire from the second extruder, wherein the first electrical wire is positioned at a first location within a cross-section of the bead that comprises a bonding surface; cooling the bead to cool the plastics material adjacent the first location to prevent migration of the first electrical wire from the first location; re-heating the first bonding surface to cause the plastics material of the bonding surface to become molten; and helically winding the bead onto the hose to put the bonding surface into contact with, and to cause bonding with, the wall of the hose.

Abstract: A process unit and methods are disclosed. One process unit including a pultrusion unit having a pultrusion channel, with the pultrusion channel being limited by at least one shaping wall. The process unit further includes an extrusion unit having an extrusion channel and an opening for removing the extrudate out of the extrusion channel, a cutting unit having a moving cutting element for cutting off the extrudate with the moving cutting element, and a conveying device for conveying a raw extrudate from the pultrusion unit into the extrusion unit. The cutting unit comprises a component that can be caused to move in a rotational manner and the component is mechanically coupled to the cutting element by a mechanical coupling device, such that the rotational movement of the component determines the movement of the cutting element.

Abstract: Provided is a poly(aryl-ether-ketone) (PAEK) powder suitable for use in a method for building objects layer-by-layer by electromagnetic radiation-generated sintering, which is obtained from a thermal pretreatment at a temperature between 260° C. and 290° C. and which has a melting temperature which is stable, at the build temperature, and below or equal to 330° C.

Abstract: Lightweight and strong components may be manufactured using self-skinning foam material compositions by the processes described herein. One or more mandrels may be inserted into a molding tool, and a self-skinning foam material composition may be injected into the molding tool. After closing the molding tool, the self-skinning foam material composition may expand and cure to form a component, and one or more skins may be formed on exterior and/or interior surfaces of the component. For example, an external skin may be formed on an exterior surface of the component in contact with surfaces of the molding tool, and one or more internal skins may be formed on one or more interior surfaces of negative space spars of the component in contact with surfaces of the one or more mandrels.

Abstract: A sockliner for a shoe may be formed to include an integral fabric skirt. The fabric skirt may remain loose from the sockliner along at least a portion of the periphery of the sockliner. The loose periphery of the fabric skirt may be used to join the sockliner to other shoe components, as in a strobel-type seam.

Abstract: A method and system for stretching a length of Teflon (PTFE) tubing where a mandrel is fully inserted therein requires firmly supporting and tensioning the PTFE tubing at ends thereof and grabbing the supported tubing at two adjacent locations at the center thereof and sliding and gripping with grippers from the center towards the two ends thereby stretching and pulling the length of PTFE tubing.

Abstract: A shrink film includes at least one layer of polyethylene. The layer has a thickness of about 1 mil to about 3 mil. Materials and methods for forming crosslinked shrink films via a blown film extrusion process are described.

Abstract: A treatment machine comprises at least two successive zones in an extraction direction of the material web between which a neutral zone is provided. In the neutral zone, a nozzle arrangement is provided adjacent to a zone exit wall and/or to a leading neutral zone wall on the one hand, and/or adjacent to the chamber inlet wall and/or a trailing neutral zone wall on the other hand, via which nozzle arrangement a gaseous fluid flow reaching a material web is generated. The nozzle arrangement is designed as follows: the respective gaseous fluid flow is directed at a blowing angle in the direction of the adjacent zone exit wall and/or the leading neutral zone wall or the zone inlet wall and/or the trailing neutral zone wall; and the gaseous fluid flow flows as far as the material web, following the zone exit wall, the leading neutral zone wall or the zone inlet wall and/or the trailing neutral zone wall.

Abstract: A method of creating a processable water soluble polymer, the method comprising the steps of: extruding a water soluble polymer composition from an extruder barrel without use of a die, wherein the extruder barrel is not vented other than via its extruder outlet, to produce an irregularly shaped polymer extrudate; directing the irregularly shaped polymer extrudate onto a chilled conveyor to cool the irregularly shaped polymer extrudate to below 60° C.; and granulating the irregularly shaped polymer extrudate to form a granulate.

Abstract: The present invention related to an apparatus and method for the manufacturing of beverage capsules. The apparatus can preheat the material used to form the beverage material during the manufacturing process. The material and apparatus are particularly suitable for use in producing single serve beverage capsules from biodegradable materials.

Abstract: A method for manufacturing a single- or multi-layered substrate, which is suitable for a floor panel, where, for forming a substrate layer, thermoplastic material is strewn, for example, onto a transport device. The strewn thermoplastic material is consolidated under the influence of pressure and/or heat, preferably in a press device, where the thermoplastic material to be strewn comprises micronized material.

Abstract: A glass/quartz composite structure comprises quartz grit, quartz powder and glass grit wherein the glass grit is in an amount greater than any other single material by weight of the composite structure (e.g. a combined weight of the quartz grit, quartz powder, glass grit, resin, and coupling agent). Natural stone components, which may include the quartz grit and quartz powder, may be in an amount greater than 30% by weight of the composite structure. The structure may be formed into a 1.2-1.5 cm thick slab for countertops using standard cabinet perimeter support. The slab may be made by mixing the quartz grit, quartz powder, glass grit, and binding resin, pouring the mixture in a mold, and compacting the mixture in the mold. Specific natural mineral components, decorative chips, and/or wet mixture pieces may be added to the composite structure to provide aesthetics of specific natural stones.

Abstract: A method of manufacturing a therapeutic material incorporating a soft thermoformable elastomer with a phase change material exhibiting high latent heat of fusion. The compound provides elasticity, softness, formability, and heat over an extended duration and to facilitate prolonged skin contact at elevated temperatures. Used in combination with active ingredients the increased temperature and formability provides enhanced transdermal delivery through the skin. Thermoplastic elastomers may be manufactured by mixing together plasticizing oil, a triblock copolymer, a paraffinic substance and one or more additives, e.g., an antioxidant, an antimicrobial agent, and/or other additives to form a mixture which melted then cooled into the thermoplastic elastomer.

Abstract: A system and method for forming a seal member onto a substrate from a material is disclosed. The system includes a mold comprising an ultraviolet transmissible material, the mold having a first portion and a second portion operatively coupled to the first portion, the first portion having a first cavity, a second cavity, and a channel extending from an outer surface of the mold to the second cavity. The first cavity has a first shape that is complementary to a first side of the substrate and the second cavity has a second shape that is complementary to the seal member. The system also includes an applicator in fluid communication with the channel, where the applicator is configured to provide the material to the second cavity through the channel, and an ultraviolet irradiation device configured to irradiate the mold with ultraviolet light to cure the material when the material is provided to the second cavity, such that the seal member is formed on the substrate.

Abstract: Aspects disclosed herein relate to forming on a substrate fastener elements suitable for use in touch fastener by employing vibration forming methods. The processes described provide for a greater flexibility in manufacturing than prior methods and overcome certain limitations in prior forming techniques. Further, the product made can embody a variety of different configurations suitable for a given application. Employing vibration forming methods, such as ultrasonic forming methods, allows for the use of a wider variety of substrate material than materials used with convention methods of touch fastener formation.

Abstract: Systems, devices, and methods are provided for manufacturing a carbon ceramic brake disc. Generally, a plurality of uncured or partially-cured bulk molding compound preforms or molding compound layers and ventilation cores are placed in a mold cavity and warm-pressed at a first temperature. The ventilation cores are removed from the resulting cured green body. The cured green body is then removed from the mold, and treated through a polymer infiltration and pyrolysis or reactive melt infiltration process. Certain steps can be repeated until a desired target density or weight is attained.

Abstract: A method for producing a part in the form of a solid block from a natural material in particulate form containing scleroproteins. A phase of heating the natural material, under compression at a pressure greater than or equal to 30 MPa, to a temperature greater than or equal to the denaturation temperature of the scleroproteins contained in the material. A phase of cooling the material thus obtained to a temperature less than 100° C., while maintaining the compression during at least a part of the cooling phase.

Abstract: In example implementations, a method for extracting layers of build material into a carrier. The method includes providing a layer of build material onto a bed. Portions of the layer of build material on the bed are digitally printed with a liquid functional material (LFM). The method repeats providing the layer of build material and digitally printing without applying energy to the LFM to define a structure in layers of build material on the bed. The layers of build material are extracted into a carrier and the carrier is removed.

Abstract: A spunbonded nonwovens is made by first spinning thermoplastic continuous filaments and emitting them from a spinneret in a direction and then passing the filaments in the direction through a cooling chamber. Meanwhile cooling air is fed from respective manifolds flanking the chamber into the chamber to cool the filaments and the cooling air is guided into the manifolds through respective manifolds and through respective planar homogenizing elements each having a plurality of openings forming a free open surface area constituting 1 to 40% of the total surface area of the respective planar homogenizing element. The cooling air passes from the planar homogenizing element into the cooling chamber through a flow straightener.

Abstract: The present invention discloses a foaming and dyeing integrated production line for a polymer material product, and a method thereof. The production line comprises a foaming and dyeing kettle, a pressure control module, a dye separation module, a fluid liquefaction and storage module, a fluid pressurization delivery module, a fluid heating module and a dyeing circulation module. The production line integrates the functions of one-step foaming and supercritical fluid dyeing of polymer material, thereby being simple in structure, comprehensive in function, convenient to operate, high in production efficiency, good in product quality and low in cost; besides, the production line can carry out both dyeing and foaming operations, only foaming operation or only dyeing operation on polymer material.