Patents Examined by Jeffry H Aftergut
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Patent number: 11597136Abstract: A winding section of a filament winding apparatus winds a fiber bundle around a filament-wound member. A tension acquisition part acquires a detected winding-tension value. A supply-speed acquisition part acquires a detected supply-speed value. A storage part stores correlation information in which an allowable determination range of winding tension is set in relation to the supply speed. A determination part determines whether the winding of the fiber bundle is successful or unsuccessful by comparing detected-value information, including the detected winding-tension value and the detected supply-speed value associated with each other, with the correlation information.Type: GrantFiled: March 11, 2021Date of Patent: March 7, 2023Assignee: Honda Motor Co., Ltd.Inventors: Kosuke Tatsushima, Yohei Noji, Kenta Umetsu
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Patent number: 11590714Abstract: A method for producing a part made of composite material includes adding a thermoplastic or thermosetting matrix around a preform of a reinforcing fiber mesh made by filament winding around the spurs or the like of a frame. There is winding in addition to the fibers on one or several reels within the matrix, the axes of the spurs or the like and those of the one or more reels having different orientations, so as to provide the mesh of fibers with a three-dimensional shape.Type: GrantFiled: June 13, 2018Date of Patent: February 28, 2023Assignee: CONSEIL ET TECHNIQUEInventor: Guy Valembois
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Patent number: 11571863Abstract: Methods of fabricating a multi-region U-shaped composite structure, the methods comprising the steps of laying up a first composite material on a first tool piece to form a first sidewall, laying up the second composite material on a second tool piece tool to form a second sidewall, re-orienting the first tool piece and the second tool piece to a consolidation orientation, laying up the third composite material to form a nose wall, and overlapping at least a portion of the third composite material with at least a portion of the first composite material and at least a portion of the second composite material.Type: GrantFiled: May 24, 2021Date of Patent: February 7, 2023Assignee: SPIRIT AEROSYSTEMS, INC.Inventors: Bradley J. Blonigen, George M. Osborne, Jack Hearnen
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Patent number: 11565439Abstract: An object of the invention is to prevent differences in the flow rate and the specific gravity of a gypsum slurry from being caused between slurry discharge ports, to divide a current of the slurry into streams without a factor of stagnation of the slurry provided at a branch part, and also, to ensure a sufficient distance between the discharge ports. The slurry delivery conduit (10) has a rectilinear tube segment (14), a branch part (15) and branch tube segments (16). A tube-wall joint portion (20) of the branch tube segments configures a counter-flow splitting element (22) in a form of V-letter at the branch part. The slurry is introduced from a mixing area (51) into the rectilinear tube segment, which configures a straight rectilinear fluid passage. The rectilinear tube segment rectifies a flow of the slurry to be an axial or rectilinear current (S), and the axial or rectilinear current is split into branch streams (S1, S2) by the counter-flow splitting element.Type: GrantFiled: September 1, 2018Date of Patent: January 31, 2023Assignee: YOSHINO GYPSUM CO., LTD.Inventors: Katsumi Niimi, Shinobu Kaneko
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Patent number: 11565487Abstract: A repair device is a device configured to repair a plate-shaped composite material formed by laminating fiber-reinforced resin sheets. The repair device includes a main body portion that covers a portion to be repaired that is formed in an end surface configured to connect plate surfaces of the composite material so as to be recessed from the end surface such that a closed space is formed between the end surface and the main body portion, a securing portion configured to secure the main body portion to the composite material, and a resin supply portion configured to inject a resin into the closed space with a pressure. The main body portion is formed of a member with rigidity that is not deformed due to the pressure from the resin supply portion.Type: GrantFiled: February 20, 2020Date of Patent: January 31, 2023Assignee: MITSUBISHI HEAVY INDUSTRIES, LTD.Inventor: Hidetaka Hattori
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Patent number: 11559956Abstract: A method and structure for processing a plurality of prepreg sheets includes a conveyor assembly having a first conveyor, a second conveyor, and a processing zone positioned between the first and second conveyors. In an implementation, a plurality of prepreg sheets are advanced from a plurality of material supply creels into the processing zone by a first conveyor and a second conveyor turning in opposite directions. Within the processing zone, a compressive pressure is applied to the prepreg sheets by first pressure plates attached to first conveyor and second pressure plates attached to the second conveyor. A thermoplastic within the prepreg sheets is melted within the processing zone by a heater to consolidate the prepreg sheets into a consolidated laminate.Type: GrantFiled: October 31, 2019Date of Patent: January 24, 2023Assignee: THE BOEING COMPANYInventors: Paul Gabriel Werntges, Aaron Ross Cowin, Eileen Miller, Randall Dow Wilkerson, Joshua Paul Koehn
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Patent number: 11554562Abstract: Various method for repairing a tire tread are provided. In one embodiment, a method for repairing a tire tread comprises: providing a tire having a tire tread portion wherein the tire tread portion includes a tread element that is at least one of a tread block and a tread rib, and wherein the tread element includes a void resulting from wear or damage of the tire tread portion; removing a material from at least a portion of the tread element adjacent to the void to create a removed material portion, wherein the removed material portion includes a specific shape corresponding to a replacement element; applying an adhesive to at least one surface of the removed material portion; applying the replacement element to the removed material portion; and curing the adhesive.Type: GrantFiled: August 28, 2019Date of Patent: January 17, 2023Assignee: Bridgestone Americas Tire Operations, LLCInventors: Anoop G. Varghese, Thomas A. Sams
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Patent number: 11554561Abstract: Methods, systems, and apparatuses are disclosed for the manufacture of composite components having incorporated reinforcing structures machined into composite material substrates, and composite components manufactured according to disclosed methods, and assemblies and larger structures comprising the composite material components.Type: GrantFiled: October 21, 2019Date of Patent: January 17, 2023Assignee: THE BOEING COMPANYInventors: David M. Anderson, Jeffrey P. Baucum
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Patent number: 11548248Abstract: A system for repairing polymer structures, for example, polypropylene storage tanks for liquid, includes the application of a unique primer in connection with a plurality of layers of other adhesives to attach a liquid-impermeable elastomeric liner. The system permits the liquid-impermeable elastomeric liner to expand and contract along with the polymer tank, thus resisting separation of the liner from the polymer.Type: GrantFiled: June 15, 2021Date of Patent: January 10, 2023Inventor: Gary M. Murphy
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Patent number: 11542644Abstract: A method of preparing polyester elastomer meltblown nonwoven fabric membrane with porous and high bonding strength includes the following steps of: (a) Adding a reaction solvent to a reaction solvent to thermoplastic polyester elastomer (TPEE) powder or granules to prepare a solvent mixture. (b) Adding a modifier to the solvent mixture, and mixing uniformly to prepare a first mixture, the modifier includes at least one of o-xylylenediamine, m-xylylenediamine, alpha, alpha?-diamino-p-xylene, 2,3,5,6-Tetrachloro-p-xylene-alpha,alpha?-diamine, and 1,3,5,7-Tetraazatricyclodecane. (c) Adding an initiator to the first mixture, and mixing uniformly to prepare a second mixture. (d) Drying the second mixture to form a masterbatch, and (e) preparing the polyester elastomer meltblown nonwoven fabric membrane by passing the masterbatch through a meltblown process.Type: GrantFiled: May 27, 2020Date of Patent: January 3, 2023Assignee: TAIWAN TEXTILE FEDERATION, R.O.C.Inventors: Shu-Hui Huang, Sheng-Jen Lin, Yao-Hung Kuo, Jian-Fan Chen, Yun-Chin Kuo, Yu-Chuan Lin
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Patent number: 11529775Abstract: A method is provided in which a fiber-reinforced resin molded article having high dimensional accuracy is obtained by press molding a fiber-reinforced resin.Type: GrantFiled: February 28, 2020Date of Patent: December 20, 2022Assignee: THE MOT COMPANY, LTD.Inventors: Tomoaki Saito, Yasushi Shuto
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Patent number: 11511476Abstract: The present disclosure provides a high-efficiency filament helical winding device, which includes a frame body and a plurality of multi-filar guides. The frame body is provided with a through-hole, the plurality of multi-filar guides distributed in a circumference along a center of the through-hole are rotationally connected to the frame body and filament is extended out from each multi-filar guide in the plurality of multi-filar guides, and the frame body is provided with a first driving mechanism that drives each multi-filar guide to rotate.Type: GrantFiled: June 5, 2022Date of Patent: November 29, 2022Assignee: TAIYUAN UNIVERSITY OF TECHNOLOGYInventors: Jianguo Liang, Weilin Yin, Chunjiang Zhao, Yanchun Zhu, Chen Wang, Qi Zhang, Xiaodong Zhao
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Patent number: 11515245Abstract: The present invention relates to a method for manufacturing an insulating layer for a semiconductor package which can improve reliability and have excellent heat resistance by removing pores generated in the insulating layer during manufacture of an insulating layer for a semiconductor package using magnetic characteristics, and an insulating layer for a semiconductor package obtained using the method for manufacturing the insulating layer for a semiconductor package.Type: GrantFiled: December 12, 2018Date of Patent: November 29, 2022Assignee: LG CHEM, LTD.Inventors: Minsu Jeong, You Jin Kyung, Byung Ju Choi, Woo Jae Jeong, Kwang Joo Lee, Eunbyurl Cho
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Patent number: 11506337Abstract: A manufacturing method of a high-pressure tank including a reinforcement layer configured of fiber reinforced resin including carbon fiber and a liner provided on an inner side of the reinforcement layer includes: a step (a) of preparing the reinforcement layer including a cylindrical portion and a pair of dome portions, the dome portions disposed at respective ends of the cylindrical portion; a step (b) of forming a film on an inner surface of each of the cylindrical portion and the dome portions without using a polymerization catalyst that is deactivated by a component contained in the reinforcement layer; a step (c) of applying a material of the liner to a surface of the film, the material being an uncured material of the liner and containing the polymerization catalyst; and a step (d) of forming the liner by curing the material of the liner applied through a polymerization reaction.Type: GrantFiled: May 28, 2021Date of Patent: November 22, 2022Assignee: Toyota Jidosha Kabushiki KaishaInventor: Koji Katano
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Patent number: 11497631Abstract: Systems and methods for the manufacture of an hourglass shaped stent-graft assembly comprising an hourglass shaped stent, graft layers, and an assembly mandrel having an hourglass shaped mandrel portion. Hourglass shaped stent may have superelastic and self-expanding properties. Hourglass shaped stent may be encapsulated using hourglass shaped mandrel assembly coupled to a dilatation mandrel used for depositing graft layers upon hourglass shaped mandrel assembly. Hourglass shaped mandrel assembly may have removably coupled conical portions. The stent-graft assembly may be compressed and heated to form a monolithic layer of biocompatible material. Encapsulated hourglass shaped stents may be used to treat subjects suffering from heart failure by implanting the encapsulated stent securely in the atrial septum to allow blood flow from the left atrium to the right atrium when blood pressure in the left atrium exceeds that on the right atrium.Type: GrantFiled: September 2, 2021Date of Patent: November 15, 2022Assignee: V-Wave Ltd.Inventors: Lior Rosen, Neal Eigler, Erez Rozenfeld, Nir Nae, Yeela Scop, Werner Hafelfinger
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Patent number: 11498287Abstract: A method is provided of designing and producing a carbon fiber composite wrist pin using a combination of a carbon fiber composite pultruded rod that is overwrapped with a carbon fiber prepreg fabric. The use of the carbon fiber pultruded rod and the carbon fiber prepreg fabric results in a rod with optimal flexural strength properties to endure the flexural stress placed on a wrist pin during the cycling of an internal combustion engine. In addition, the overwrapping of the pultruded rod with a carbon fiber prepreg fabric allows for one pultruded rod blank to produce multiple wrist pin sizes by allowing one to change the outer diameter of the wrist pin by changing the thickness of the carbon fiber prepreg fabric overwrapping. After overwrapping, the rod blank is cut to a chosen specific length, optionally inserted into a metal sleeve, and coated with a thermal barrier coating. The wrist pin is then ground to a chosen specific tolerance and coated with an anti-friction coating.Type: GrantFiled: July 9, 2021Date of Patent: November 15, 2022Assignee: AWA Forged Composites, LLCInventors: Bryan Gill, Brennan C. Lieu
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Patent number: 11498259Abstract: A method of determining a void volume during manufacture of a composite pipe formed of concentric layers of adjacently positioned, helical windings of composite tape has the steps of: (a) scanning the surface of a layer of adjacently positioned, helical windings to generate scanning information; (b) using the scanning information to locate gap(s) between adjacent windings and to determine the number of gaps and characteristic dimensions of each gap in the layer; and (c) generating a calculated void volume of the layer, using the number of gaps and the characteristic dimensions of each gap for the layer. The invention also relates to a corresponding apparatus for determining a void volume during manufacture of a composite pipe formed of concentric layers of helically wound composite tape.Type: GrantFiled: July 19, 2018Date of Patent: November 15, 2022Assignee: Magma Global LimitedInventors: Edward William Vernon-Harcourt, Daniel Mark Maynard
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Patent number: 11491685Abstract: A method is described for producing a prepreg formed by applying a matrix resin to a reinforcing fiber sheet, wherein the method can effect continuous running without clogging due to generated fuzz even at a high running speed and effect efficient impregnation of the reinforcing fiber sheet with a matrix resin. A method of producing a prepreg includes allowing a reinforcing fiber sheet to pass substantially vertically downward through the inside of a coating section storing a matrix resin to obtain a matrix resin-impregnated reinforcing fiber sheet in which the matrix resin is applied to the reinforcing fiber sheet and at least heating the matrix resin-impregnated reinforcing fiber sheet, wherein the coating section includes a liquid pool and a narrowed section which are in communication with each other, wherein the liquid pool has a portion whose cross-sectional area decreases continuously along a running direction of the reinforcing fiber sheet.Type: GrantFiled: August 20, 2019Date of Patent: November 8, 2022Assignee: Toray Industries, Inc.Inventors: Takashi Ochi, Yoshikazu Kono, So Nishino, Junichi Aoki, Kiyoshi Minoura, Tamotsu Suzuki
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Patent number: 11479380Abstract: A method and apparatus for applying stamps to a group of packages wherein the stamps are arranged in a predetermined pattern and the packages in the group are arranged in a different pattern, such that the stamps are applied to the packages uniformly and without waste using an apparatus having one or more carriages moveable in the x- and/or y-directions.Type: GrantFiled: June 4, 2021Date of Patent: October 25, 2022Assignee: Altria Client Services LLCInventor: Patrick McElhinney
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Patent number: 11478956Abstract: A composite article manufacturing facility comprising: a plurality of forming stations (1), each forming station being capable of forming pieces from a feedstock of a laminar reinforcement material; a plurality of lay-up stations (3), each lay-up station being capable of arranging a stack of the formed pieces in overlapping fashion; a transfer mechanism (2) configured to simultaneously transport formed portions from multiple ones of the forming stations towards multiple ones of the lay-up stations; a memory (93) storing a first sequence of pieces to be laid up at a first one of the lay-up stations and a second sequence of pieces to be laid up at a second one of the lay-up stations; and a controller (90) coupled to the forming stations, the lay-up stations and the transfer mechanism for controlling the operations thereof, the controller having access to the memory and being configured to, when a formed piece of the first sequence and a formed piece of the second sequence are loaded on the transfer mechanism, cType: GrantFiled: October 19, 2018Date of Patent: October 25, 2022Assignee: McLaren Automotive LimitedInventor: Claudio Santoni