Patents Examined by Jie Yang
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Patent number: 11624106Abstract: A carburized steel component, comprising a steel base including, by weight percent, from 0.08% to 0.35% carbon, 0.5% to 1.3% manganese, 0% to 0.35% silicon, 0.2% to 2.0% chromium, 0% to 4% nickel, 0% to 0.50% molybdenum, 0% to 0.06% niobium, and a remaining weight percent of iron, and a carburized layer of above 0.35% by weight carbon from a surface of the carburized layer to a carburized layer depth, wherein the carburized layer depth is from 0.5 mm to 3.0 mm, wherein the carburized layer comprises a microstructure including martensite, retained austenite, carbide, and less than 2% by volume non-martensitic transformation products (NMTP), and wherein the carburized layer includes a prior austenite average grain size of 3.0-8.0 microns from the surface to a depth of at least 0.2 mm.Type: GrantFiled: March 18, 2020Date of Patent: April 11, 2023Assignee: Caterpillar Inc.Inventors: Michael A. Pershing, Curtis A. Henning, Robert J. Pickerill, Scott A. Johnston
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Patent number: 11608552Abstract: A method for applying a composition to a substrate, and a downhole component, of which the method includes thermal spraying a layer of the composition onto the substrate, the substrate being provided by a downhole component, the layer resulting from the thermal spraying having a thickness of at least about 0.10 inches and being configured to remain bonded to the downhole component when used downhole in a well, the composition being chromium-free.Type: GrantFiled: February 4, 2020Date of Patent: March 21, 2023Assignee: INNOVEX DOWNHOLE SOLUTIONS, INC.Inventors: Joe Lynn Scott, John H. Gammage
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Patent number: 11608549Abstract: Provided are a cryogenic steel plate and a method for manufacturing the same, the cryogenic steel plate comprising, in wt %, 0.04 to 0.08% carbon (C), 8.9 to 9.3% nickel (Ni), 0.6 to 0.7% manganese (Mn), and 0.2 to 0.3% silicon (Si), and 50 ppm or less of P, 10 ppm or less of S, and the remainder in iron (Fe) and various unavoidable impurities, and the microstructure at a ¼t location of the steel plate, where t is a thickness of the steel plate, comprising, in % surface area, 10% or more of tempered bainite, 10% or less of residual austenite, and the remainder of tempered martensite.Type: GrantFiled: June 22, 2018Date of Patent: March 21, 2023Assignee: POSCO CO., LTDInventor: Hak-Cheol Lee
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Patent number: 11608543Abstract: The present invention addresses the problem, in methods for producing a metal or alloy by reducing a mixture that contains an oxide ore, of providing an oxide ore smelting method with good productivity and efficiency. The present invention is an oxide ore smelting method for producing a metal or alloy by reducing a mixture that contains an oxide ore, the method comprising at least: a mixing step S1 for mixing an oxide ore with a carbonaceous reducing agent; a mixture-molding step S2 for molding the mixture obtained to obtain a mixture-molded body; and a reducing step S3 for heating the mixture-molded body obtained at a specified reducing temperature in a reducing furnace.Type: GrantFiled: April 26, 2017Date of Patent: March 21, 2023Assignee: SUMITOMO METAL MINING CO., LTD.Inventors: Takashi Iseki, Yukihiro Goda, Jun-ichi Kobayashi, Shuji Okada
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Patent number: 11603571Abstract: There are provided a high-strength hot-rolled steel sheet having a tensile strength of 980 MPa or more and a production method therefor. The high-strength hot-rolled steel sheet has a predetermined component composition and a microstructure containing 75.0% or more by area and less than 97.0% by area of a primary phase composed of an upper bainite phase, the primary phase having an average grain size of 12.0 ?m or less, and more than 3.0% by area and 25.0% or less by area of a secondary phase that is a structure composed of one or two of a lower bainite phase and/or a tempered martensite phase, and a martensite phase, in which the number density of grains of the secondary phase having an equivalent circular diameter of 0.5 ?m or more is 150,000 grains/mm2 or less, and the steel sheet has an arithmetic mean surface roughness of 2.00 ?m or less.Type: GrantFiled: February 6, 2018Date of Patent: March 14, 2023Assignee: JFE STEEL CORPORATIONInventors: Kazuhiko Yamazaki, Shunsuke Toyoda, Noriaki Moriyasu, Sumio Kaiho
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Patent number: 11597981Abstract: A method of preparing an engine valve is provided. The method includes hot forging a heat resistant steel at 1,150 to 1,250° C. to mold a valve, aging the molded valve and hollowed-out processing the aging valve. Additionally, the method includes nitride-heating the hollow valve and grinding a surface of a neck of the nitride-heated valve to remove a nitride layer.Type: GrantFiled: March 2, 2020Date of Patent: March 7, 2023Assignees: Hyundai Motor Company, Kia Motors CorporationInventor: Sung Hwan Park
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Patent number: 11591676Abstract: Provided is a steel sheet used as a material for an automotive exterior panel, etc., and a method for manufacturing the same. More particularly, provided is a cold-rolled steel sheet and a hot-dip galvanized steel sheet, which have excellent bake hardening properties, corrosion resistance, and anti-aging properties, and a method for manufacturing the same.Type: GrantFiled: November 30, 2018Date of Patent: February 28, 2023Assignee: POSCO CO., LTDInventors: Sang-Ho Han, Je-Woong Lee
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Patent number: 11591679Abstract: Provided according to a preferable aspect of the present invention are a low-temperature steel material having excellent toughness in a welding portion thereof and a manufacturing method therefor, the low-temperature steel material comprising, by weight %, 0.02-0.06% of C, 6.0-7.5% of Ni, 0.4-1.0% of Mn, 0.02-0.15% of Si, 0.02-0.3% of Mo, 0.02-0.3% of Cr, 50 ppm or less of P, 10 ppm or less of S, 0.005-0.015% of Ti, 60 ppm or less of N, with a Ti/N weight % ratio of 2.5 of 4, and the balance of iron (Fe) and other inevitable impurities; and having: an effective grain size of 50 micrometers or less, with a boundary angle found to be 15 degrees or greater as measured by EBSD in an area of a fusion line (FL)-FL+1 mm in a weld heat-affected zone of a weld portion welded at a heat input of 5-50 kJ/cm; and an impact toughness of 70 J or higher at ?196° C. as measured in an area of fusion line (FL)-FL+1 mm.Type: GrantFiled: August 21, 2018Date of Patent: February 28, 2023Assignee: POSCO CO., LTDInventor: Hak-Cheol Lee
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Patent number: 11591678Abstract: The invention relates to a stainless steel. The stainless steel consists of in weight % (wt. %): C 0.32-0.50 Si 0.1-1.0 Mn 0.1-0.8 Cr11-14 Mo 1.8-2.6 V 0.35-0.70 N 0.05-0.19 optional elements, balance Fe and impurities.Type: GrantFiled: October 4, 2018Date of Patent: February 28, 2023Assignee: UDDEHOLMS ABInventors: Magnus Tidesten, Eva Sjöqvist Persson, Magnus Brännbacka
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Patent number: 11581113Abstract: A permanent magnet may include a Fe16N2 phase in a strained state. In some examples, strain may be preserved within the permanent magnet by a technique that includes etching an iron nitride-containing workpiece including Fe16N2 to introduce texture, straining the workpiece, and annealing the workpiece. In some examples, strain may be preserved within the permanent magnet by a technique that includes applying at a first temperature a layer of material to an iron nitride-containing workpiece including Fe16N2, and bringing the layer of material and the iron nitride-containing workpiece to a second temperature, where the material has a different coefficient of thermal expansion than the iron nitride-containing workpiece. A permanent magnet including an Fe16N2 phase with preserved strain also is disclosed.Type: GrantFiled: December 7, 2021Date of Patent: February 14, 2023Assignee: Regents of the University of MinnesotaInventors: Jian-Ping Wang, YanFeng Jiang
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Patent number: 11566305Abstract: A titanium plate includes a chemical composition of industrial pure titanium, in which an arithmetic mean roughness Ra of a surface is 0.05 ?m or more and 0.40 ?m or less, the surface has titanium carbide regarding which a ratio between a total sum of integrated intensities Ic derived from the titanium carbide and a total sum of integrated intensities Im of all diffraction peaks derived from the titanium carbide and titanium obtained from X-ray diffractometry ((Ic/Im)×100) is 0.8% or more and 5.0% or less, a number density of asperities on the surface is 30 to 100 pieces/mm, and an average spacing of the asperities is 20 ?m or less.Type: GrantFiled: April 3, 2018Date of Patent: January 31, 2023Assignee: NIPPON STEEL CORPORATIONInventors: Hidenori Takebe, Kentaroh Yoshida, Atsuhiko Kuroda, Kouichi Takeuchi
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Patent number: 11566306Abstract: The present invention relates to high-strength medium manganese steel for warm stamping, which contains 3-10 wt % of manganese (Mn), 0.05-0.3 wt % of carbon (C), and 0.1-1.0 wt % of silicon (Si) as components thereof, with the balance being iron (Fe) and unavoidably contained impurities. The present invention performs heat treatment at the low austenitizing temperature of medium manganese steel, and thus has the effect of reducing the high thermal energy consumption of the prior art hot stamping process. Furthermore, the present invention does not require an additional temperature process, and can obtain high strength by only slow cooling such as air cooling outside a mold without performing cooling at high rate inside the mold, and thus has the effects of simplifying a process and improving manufacturing efficiency.Type: GrantFiled: December 22, 2017Date of Patent: January 31, 2023Assignee: INDUSTRY-ACADEMIC COOPERATION FOUNDATION, YONSEI UNIVERSITYInventors: Young-Kook Lee, Jeongho Han, Jae-Hoon Nam
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Patent number: 11560606Abstract: Methods of producing high strength continuously cast hot rolled steel sheet products are disclosed. The methods include continuously casting a steel slab and then hot rolling with finish rolling on a hot strip mill, quenching on the hot strip mill to form a predominantly matrensitic microstructure, and performing a thermal cycling step including soaking at an intercritical temperature followed by holding at a lower temperature. The resultant hot rolled steel sheet products have a microstructure comprising ferrite and retained austenite. Steels processed in accordance with the present invention exhibit favorable combined ultimate tensile strength and total elongation (UTS·TE) properties, and may fall into the category of Generation 3 advanced high strength steels, desirable in various industries including automobile manufacturers.Type: GrantFiled: May 6, 2020Date of Patent: January 24, 2023Assignee: United States Steel CorporationInventors: David Paul Hoydick, Eduardo Augusto Silva, Matthew Michael McCosby
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Patent number: 11560604Abstract: Provided is a ferritic stainless steel in which cracking is unlikely to be caused in the vicinity of a weld zone by the stress due to expansion, contraction, and deformation due to the thermal effect of welding in the case of performing welding after deep drawing and which is excellent in corrosion resistance in the vicinity of the weld zone. The ferritic stainless steel has a composition containing C: 0.001% to 0.020%, Si: 0.01% to 0.30%, Mn: 0.01% to 0.50%, P: 0.04% or less, S: 0.01% or less, Cr: 18.0% to 24.0%, Ni: 0.01% to 0.40%, Mo: 0.30% to 3.0%, Al: 0.01% to 0.15%, Ti: 0.01% to 0.50%, Nb: 0.01% to 0.50%, V: 0.01% to 0.50%, Co: 0.01% to 6.00%, B: 0.0002% to 0.0050%, and N: 0.001% to 0.020% on a mass basis, the remainder being Fe and inevitable impurities. The composition satisfies 0.30%?Ti+Nb+V?0.60%.Type: GrantFiled: May 25, 2017Date of Patent: January 24, 2023Assignee: JFE STEEL CORPORATIONInventors: Tomohiro Ishii, Mitsuyuki Fujisawa, Reiko Sugihara, Chikara Kami
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Patent number: 11555233Abstract: Disclosed is, as a high-strength steel plate of API X80 grade or higher with a thickness of 38 mm or more, a thick steel plate for structural pipes or tubes that exhibits high strength in the rolling direction and excellent Charpy properties at its mid-thickness part without addition of large amounts of alloying elements. The thick steel plate for structural pipes or tubes disclosed herein has: a specific chemical composition; a microstructure at its mid-thickness part that is a dual-phase microstructure of ferrite and bainite with an area fraction of the ferrite being less than 50%, and that contains ferrite grains with a grain size of 15 ?m or less in an area fraction of 80% or more with respect to the whole area of the ferrite; a tensile strength of 620 MPa or more; and a Charpy absorption energy vE?20+ C. at ?20° C. at the mid-thickness part of 100 J or more.Type: GrantFiled: March 25, 2016Date of Patent: January 17, 2023Assignee: JFE STEEL CORPORATIONInventors: Shusaku Ota, Junji Shimamura, Nobuyuki Ishikawa, Shigeru Endo
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Patent number: 11549155Abstract: A reduced iron production method includes: a reduction-step of producing reduced iron by heating an agglomerate containing iron oxide and carbonaceous reducing agent to reduce the iron oxide and solidifying a product produced by melting the reduced iron; a first-magnetic-separation-step of separating, among granular metallic iron, first slag, and second slag containing more fine-granular metallic iron than the first slag that are contained in the product, at least the granular metallic iron from the first slag by use of a first magnetic separator to separate first slag containing substance and a granular metallic iron containing substance from each other; a second-magnetic-separation-step of separating the second slag from the first slag containing substance or the granular metallic iron containing substance by use of a second magnetic separator having attraction force different from attraction force of the first magnetic separator; and a crushing-step of crushing the second slag.Type: GrantFiled: July 7, 2017Date of Patent: January 10, 2023Assignee: Kobe Steel, Ltd.Inventors: Tomoki Uemura, Koji Tokuda
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Patent number: 11535916Abstract: An aluminum-based plated steel sheet according to an aspect of the present invention includes: a base material; an aluminum-based plating layer located above the base material; and an intermetallic compound layer that is located between the base material and the aluminum-based plating layer and contains an intermetallic compound of Al and Fe, in which the base material has a chemical component within a predetermined range, the aluminum-based plating layer contains, on average, 80 mass % or more and 97 mass % or less of Al, 3 mass % or more and 15 mass % or less of Si, 0 mass % or more and 5 mass % or less of Zn, 0 mass % or more and 5 mass % or less of Fe, 0 mass % or more and 3 mass % or less in total of one or more selected from the group consisting of Mg and Ca, and impurities so that a total amount thereof is 100 mass %, an average value of a thickness of the intermetallic compound layer is 2 ?m or more and 10 ?m or less, a maximum value of the thickness of the intermetallic compound layer is 10 ?m or morType: GrantFiled: December 5, 2018Date of Patent: December 27, 2022Assignee: NIPPON STEEL CORPORATIONInventors: Soshi Fujita, Yuki Suzuki, Masahiro Fuda, Jun Maki, Hideaki Irikawa, Takashi Aramaki, Tatsuya Kubota
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Patent number: 11530459Abstract: A cold-rolled and heat-treated steel sheet having a microstructure of, in surface fraction: between 10% and 30% of retained austenite, said retained austenite being present as films having an aspect ratio of at least 3 and as Martensite Austenite islands, less than 8% of such Martensite Austenite islands having a size above 0.5 ?m, at most 10% of fresh martensite and recovered martensite containing precipitates of at least one element chosen among niobium, titanium and vanadium. A manufacturing method thereof is also provided.Type: GrantFiled: November 21, 2018Date of Patent: December 20, 2022Assignee: ArcelorMittalInventors: Kangying Zhu, Astrid Perlade, Coralie Jung, Frederic Kegel
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Patent number: 11530472Abstract: Disclosed is an austenitic stainless steel alloy that includes or consists of, by weight, about 20.0% to about 21.5% chromium, about 8.5% to about 10.0% nickel, about 4.0% to about 5.0% manganese, about 0.5% to about 2.0% silicon, about 0.4% to about 0.5% carbon, about 0.2% to about 0.3% nitrogen, and a balance of iron with inevitable/unavoidable impurities. The elements niobium, tungsten, and molybdenum are excluded beyond impurity levels. Turbocharger turbine housings made of the stainless steel alloy, and methods of making the same, are also disclosed. The stainless steel alloy is suitable for use in turbocharger turbine applications for temperatures up to about 1020° C.Type: GrantFiled: October 30, 2019Date of Patent: December 20, 2022Assignee: Garrett Transportation I Inc.Inventors: Pavan Chintalapati, Philippe Renaud, Piotr Gawron, Bjoern Schenk
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Patent number: 11530469Abstract: A press-hardened steel is provided. The press-hardened steel has an alloy matrix including from about 0.01 wt. % to about 0.35 wt. % carbon, from about 1 wt. % to about 9 wt. % chromium, from about 0.5 wt. % to about 2 wt. % silicon, and a balance of iron. The alloy matrix is greater than or equal to about 95 vol. % martensite. A first layer is disposed directly on the alloy matrix. The first layer is continuous, has a thickness of greater than or equal to about 0.01 ?m to less than or equal to about 10 ?m, and includes an oxide enriched with chromium and silicon. A second layer is disposed directly on the first layer, and includes an oxide enriched with Fe. Methods of preparing the press-hardened steel are also provided.Type: GrantFiled: July 2, 2019Date of Patent: December 20, 2022Assignee: GM GLOBAL TECHNOLOGY OPERATIONS LLCInventors: Qi Lu, Jianfeng Wang