Abstract: A distortion sensor is provided on each of a plurality of tie bars and the extension amount of each tie bar is detected by the distortion sensor thereof, whereby a mold clamping force actually applied to a mold is measured. This measurement specifies the part of the mold that first opens and obtains a minimum mold clamping force that does not open the mold in that part. The minimum mold clamping force thus obtained is the minimum mold clamping force that does not open the mold without being influenced by factors such as the shape and the arrangement of a cavity in the mold and the mold clamping force balance of a mold clamping part of an injection molding machine.

Abstract: A co-injected molded multi-layer article has inner and outer layers, an interior layer contained within the inner and outer layers and a surface portion to which a closure or other component may be heat-sealed. The article is molded by co-injecting the inner, outer and interior layer materials into a mold cavity of a mold. The interior layer material is caused to flow along a steam line offset from the zero velocity gradient of the combined material flow and biased toward a material flow for forming an outer wall of the multi-layer article. The resultant molded multi-layer article contains an interior layer located in a heat sealable region that avoids a breach or failure during a heat seal operation to seal an opening of the molded article.

Abstract: A method of injecting a sealing gel into a recess of a work piece, comprising steps of: injecting the sealing gel into the recess and stopping the injection of the sealing gel when the sealing gel reaches a first depth less than the total depth of the recess; after the sealing gel has cooled and solidified, continuing the injection of the sealing gel into the recess and stopping the injection of the sealing gel when the sealing gel reaches another depth higher than the first depth; and repeatedly performing the previous step until the cooled and solidified sealing gel in the recess has a top surface beyond a sealing interface surface of the work piece.

Abstract: An injection molding assembly comprising a collapsible core assembly, an injection mold press comprising an internal cavity configured to receive the collapsible core assembly, and an actuator configured to insert the collapsible core assembly into the internal cavity of the mold press and method of using the same. The collapsible core assembly may comprise a static core member, a moveable core member coaxial to the static core member and moveable relative to the static core member, and a stripper plate moveable within the collapsible core assembly relative to the static core and configured to eject the molded part. The moveable core member may comprise an external engagement feature disposed at an end of the moveable core member. The external engagement feature may define a geometry operable to matingly engage an internal feature of a molded part supported on the moveable core member upon formation of the molded part.

Abstract: A method may comprise generating a first electronic model of a workpiece to be manufactured using an injection-molding process. The first electronic model may then be analyzed and the workpiece in the first electronic model may then be selectively distorted according to the analysis. A second electronic model of the distorted workpiece may then be generated. The workpiece may then be injection-molded within a mold generated using the second electronic model. Thereafter, the workpiece may be cooled such that the injection-molded workpiece gradually assumes the shape or substantially the shape of the workpiece in the first electronic model.

Abstract: A method for regulating an injection molding process in which process setting variables of an injection molding machine are controlled via a regulating module, which receives data from a process-internal sensor system of the injection molding machine, data on the fabricating sequence of the injection molding component parts from an external sensor system and/or data on the quality of a fabricated injection molded component part from an online component part control, evaluates these data in a quality prognosis module and, as a function of the data evaluation, performs a change in the process setting variables of the injection molding machine, because of the change in the process setting values, the working point of the injection molding machine being changed so that the quality features of the injection molded component parts fabricated using the changed working point lie within the specified tolerances of the quality of the injection molded component parts.

Abstract: A drop-in hot runner system includes a first runner component having a first channel aperture extending into a first runner component sliding surface, and a second runner component having a second channel aperture extending into a second runner component sliding surface. A depressible protrusion is associated with the first runner component, and a receiver is associated with the second runner component. The depressible protrusion and the receiver are positioned such that when the first runner component and the second runner component are coupled together along the first and second runner component sliding surfaces the depressible protrusion is received in the receiver, and the first and second channel apertures are misaligned.

Abstract: Disclosed herein, amongst other things is a component (100, 200, 300, 400, 500, 600, 700, 800, 900, 1000) of a molding system (402) (e.g. mold component, post-mold component, etc.) having a heat dissipater (130, 230, 330, 430, 530, 630, 730, 830, 930, 1030) that is configured to impart a profiled heat removal rate on a selected portion of a molded article (120, 220, 320, 420) that generally matches a heat distribution therein.

Abstract: Formable inserts and related methods are disclosed herein. An example of forming a cover with a formable insert includes forming a first frame portion of the cover, attaching a formable insert to the first frame portion of the cover, and forming a second frame portion of the cover subsequent to the formation of the first frame portion to capture a perimeter edge of the formable insert in the second frame portion of the cover.

Abstract: Providing an injection mold used for producing a molded resin article which is free of a weld line, irrespective of an injection pressure of a molten resin. At least one protrusion is provided in a first region of a ring runner portion defined by an inner circumferential surface of a first communication hole extending toward a cavity and an outer circumferential surface of a pin member disposed coaxially within the first communication hole, such that the protrusion projects from either one of these surfaces and an end face of the protrusion is held in contact with the other of these surfaces. The first region is a half of a circumference of the ring runner portion and is opposite to a circumferential position at which the first communication hole and a second communication hole extending perpendicularly to the first communication hole communicate with each other, with respect to the pin member.

Abstract: A plastication unit for an injection molding machine, combining a heated plastication barrel with an entrance port and an exit port on opposing ends of the barrel; a hopper positioned to deliver ingredients to be compounded for injection molding to the entrance port of the barrel; and a helical plastication screw rotatably carried within the barrel and running the length of the barrel between the entrance and exit ports, which is operable to rotate and transmit the ingredients along the length of the barrel; wherein the plastication screw has at least one axial fluted extensional mixing element segment and the ingredients include at least one polymer for injection molding. Methods for injection molding with the plastication unit of the present invention and articles formed by the inventive methods are also disclosed.

Abstract: A pressure-maintenance device for a resin injection system including an injection network connected to an injection mould, includes a pressurisation device adapted to inject a pressurised gas into a channelling; a first connector adapted to be connected to the resin injection network and adapted to be connected to the channelling; a second connector adapted to be connected to the injection mould of the injection system; the first connector being connected to the second connector by a pressure-maintenance channelling adapted to receive the gas injected under pressure.

Abstract: The present disclosure provides a method of molding a part. The method may include rotating a screw within a barrel to extrude a molten material through a nozzle orifice into a mold cavity to fill the mold cavity with the molten material, stopping rotation of the screw upon the mold cavity being filled with the molten material, monitoring a parameter indicative of a pressure in the mold cavity, and further rotating the screw to extrude additional molten material into the mold cavity when a drop in pressure in the mold cavity is detected.

Abstract: A resin-made interior panel molded into a thin-plate shape using a cavity die and a core die in which portions which corresponds to undercut portions with respect to the die-cutting direction of the molding die includes on the front surface side of a panel a flat bottom portion having a shape which cancels an entire undercut space on the side of the core-die and a rib structure having a plurality of ribs projecting in the shape of plugging back the undercut space and having a plurality of grooves extending from the bottom portion in the die-cut direction. According to the invention as described above, means which maintain the design shape of the interior panel on the front surface side having the undercut portions is provided without necessity of a slide die in the core die.

Abstract: A small sized injection molding machine by which a molded product can be produced with a desired level of precision with simple control. An injection molding machine with: a longitudinal injection cylinder to which stick-shaped molding materials are sequentially supplied in line from the upper side, the lower end of which is formed into a nozzle shape, and the lower side of which is constituted by a material having a good heat retaining property; a heater which heats the lower portion of the injection cylinder; and a pressing shaft which presses the stick-shaped molding materials downward. When the stick shaped-molding material located at the uppermost side is pressed by the pressing shaft, the molding material located at the lowermost side which has already been completely melted, is injected into a cavity, and the heat from the heater is transmitted to the die side through a nozzle touch portion.

Abstract: A mold head assembly and associated method maintains a lid in a closed position relative to a cap body while a molded cap assembly is removed from a threaded core in a mold cavity. The mold head assembly includes a first member, a second member configured for receipt opposite the associated mold cap assembly and mounted to the first member for limited relative movement therebetween, and a biasing member interposed between the first and second members for urging the second member toward the mold cavity. Particularly, a compliant head assembly engages the molded cap or lid and biasing springs urge a plate, the lid, and the cap base toward the mold cavity in a direction generally opposite that of the motion of a stripping sleeve relative to a thread core.

Abstract: Methods, devices and systems for closed mold composite material production may include placing an injection tool connected within a pressure chamber, where the injection tool is connected to a material distribution system within the pressure chamber. The methods, devices and systems may also include injecting material at an injection pressure and an injection flow rate, via the material distribution system, into the injection tool and raising an environment pressure of the pressure chamber during the injection process. The methods, devices and systems may include equalizing an injection tool pressure and the environment pressure and adjusting the environment pressure to a curing pressure to cure the material within the injection tool to form a composite product.

Abstract: Molding assemblies and methods for dual side package molding are described. In an embodiment, a molding compound is injected into a front cavity with a first actuator, and a molding compound is injected into a back cavity with a second actuator, with the first and second actuator assemblies being independently controlled. In an embodiment, the molding compound flows through a through-hole in a molding substrate from a front side of the molding substrate to a back side of the molding substrate, and into the back cavity.

Abstract: A method and a machine that account for changes in material properties of molten plastic material during an injection run. If viscosity of the molten plastic material changes during an injection run, a controller alters a step time of the injection cycle to ensure that molten plastic material completely fills and packs a mold cavity to prevent part flaws such as short shots or flashing.

Abstract: A method and a machine that account for changes in material properties of molten plastic material during an injection run. If viscosity of the molten plastic material changes during an injection run, a controller alters a step time of the injection cycle to ensure that molten plastic material completely fills and packs a mold cavity to prevent part flaws such as short shots or flashing.