Patents Examined by Joselito Baisa
  • Patent number: 9460842
    Abstract: A reactor 1A of the present invention includes one coil 2 and a magnetic core 3. The coil 2 includes a turn portion 2t formed by a spirally wound wire 2w whose conductor is a rectangular wire, and draw-out portions 2d of the wire 2w drawn out from the turn portion 2t. The magnetic core 3 is disposed inside and outside the coil 2 to form a closed magnetic path. At least part of the outer circumference of each draw-out portion 2d is formed by a composite material containing magnetic substance powder and resin. The reactor 1A further includes a mold resin portion 21 that covers the outer circumference of the turn portion 2t and at least part of the draw-out portions 2d to retain the shape of the coil 2. In each corner portion region of the mold resin portion 21 covering corresponding corner portion of the wire 2w at each draw-out portion 2d, the outer circumferential face being brought into contact with the outer core portion 32 is formed by a curved surface.
    Type: Grant
    Filed: November 1, 2012
    Date of Patent: October 4, 2016
    Assignees: Sumitomo Electric Industries, Ltd., Sumitomo Wiring Systems, Ltd., AutoNetworks Technologies, Ltd.
    Inventor: Kazuhiro Inaba
  • Patent number: 9460837
    Abstract: Disclosed are a multilayered power inductor, including: a body in which a plurality of magnetic layers formed with inner electrodes are stacked; and a plurality of gap layers, wherein the plurality of gap layers are formed so as not to contact external electrodes formed at both sides of the body, and a gap composition of the multilayered power inductor. In addition, as the gap composition, the exemplary embodiment of present invention can prepare tetravalent or tetravalent dielectric oxide into the paste type and applies the gap layer structure thereto, thereby facilitating the structural design and the thickness control of the gap layer as compared with the case of forming the gap layer in the sheet shape of the related art and improving the DC-bias characteristics by maximally suppressing the diffusion with the body.
    Type: Grant
    Filed: June 28, 2012
    Date of Patent: October 4, 2016
    Assignee: SAMSUNG ELECTRO-MECHANICS CO., LTD.
    Inventors: Soo Hwan Son, Sung Yong An, Myeong Gi Kim, So Yeon Song, Byeong Cheol Moon
  • Patent number: 9449745
    Abstract: A reactor 1A of the present invention includes a sleeve-like coil 2, a magnetic core 3 disposed inside and outside the sleeve-like coil 2 to form a closed magnetic path, and a case 4A storing the coil 2 and the magnetic core 3. At least part of the magnetic core 3 (herein, an outer core portion 32 provided on the outer circumferential side of the coil 2) is formed by a composite material containing magnetic substance powder and resin. The case 4A is formed by a bottom plate portion 40 and a wall portion 41 each being an independent member. In the reactor 1A, the coil 2 and the bottom plate portion 40 that is made of a non-magnetic metal material are integrally retained by a resin mold portion 21 formed by an insulating resin. Since the resin mold portion 21 fixes the coil 2 and the bottom plate portion 40, the heat of the coil 2 can be efficiently transferred to the installation target. Accordingly, the reactor 1A has an excellent heat dissipating characteristic.
    Type: Grant
    Filed: September 25, 2012
    Date of Patent: September 20, 2016
    Assignees: Sumitomo Electric Industries, Ltd., Sumitomo Wiring Systems, Ltd., AutoNetworks Technologies, Ltd.
    Inventor: Kazuhiro Inaba
  • Patent number: 9412805
    Abstract: An integrated circuit includes a substrate having a surface and an inductor disposed over the surface of the substrate. The inductor includes a first conductive line disposed over the surface and first conductive structures disposed over and electrically coupled with the first conductive line. The inductor includes second conductive structures disposed over and electrically coupled with the first conductive structures. The inductor includes a second conductive line disposed over and electrically coupled with the second conductive structures. The inductor includes third conductive structures disposed over and electrically coupled with the first conductive line and at least one fourth conductive structure disposed over and electrically coupled with the third conductive structures. The inductor includes a third conductive line disposed over and electrically coupled with the at least one fourth conductive structure, the third conductive line extending substantially parallel to the second conductive line.
    Type: Grant
    Filed: February 25, 2013
    Date of Patent: August 9, 2016
    Assignee: TAIWAN SEMICONDUCTOR MANUFACTURING COMPANY, LTD.
    Inventor: Hsiu-Ying Cho
  • Patent number: 9406420
    Abstract: A coil component 1 is provided with coil conductors 10a and 10b and a magnetic metal powder containing resin 22 (22a and 22b) covering the coil conductors 10a and 10b. The magnetic metal powder containing resin 22 includes first metal powder having a first average grain diameter, second metal powder having a second average grain diameter that is smaller than the first average grain diameter, and third metal powder having a third average grain diameter that is smaller than the second average grain diameter. The first average grain diameter is 15 ?m or more and 100 ?m or less. The third average grain diameter is 2 ?m or less. The first metal powder mainly contains Permalloy and the second and third metal powders mainly contain carbonyl iron.
    Type: Grant
    Filed: September 4, 2013
    Date of Patent: August 2, 2016
    Assignee: TDK CORPORATION
    Inventors: Hitoshi Ohkubo, Kyohei Tonoyama, Makoto Morita, Tomokazu Ito, Hideto Itoh, Yoshihiro Maeda, Manabu Ohta, Yuuya Kaname, Takahiro Kawahara
  • Patent number: 9406421
    Abstract: An electrical system having an underlying structure resembling the double helix most commonly associated with DNA may be used to produce useful electromagnetic fields for various applications.
    Type: Grant
    Filed: April 7, 2014
    Date of Patent: August 2, 2016
    Assignee: Medical Energetics Ltd
    Inventor: David G. Schmidt
  • Patent number: 9336938
    Abstract: A wiring substrate includes a first insulating layer, a first magnetic layer that is a first plating film formed on the first insulating layer, a flat coil formed on the first magnetic layer, and a second magnetic layer that is a second plating film formed on the flat coil.
    Type: Grant
    Filed: April 5, 2013
    Date of Patent: May 10, 2016
    Assignee: SHINKO ELECTRIC INDUSTRIES CO., LTD.
    Inventor: Tomoharu Fujii
  • Patent number: 9324489
    Abstract: A thin film inductor with top and bottom pole pieces that are mechanically connected to each other at at least two via zones, to create a magnetically permeable yoke that defines at least one interior space. Enclosed portion(s) of a winding member pass through the interior space(s) of the yoke. The enclosed portion(s) of the winding member define an axial direction and a transverse direction. The pole pieces extend beyond the via zones in the axial and/or transverse direction. The extended pole pieces improve magnetic performance of the thin film inductor, by effectively moving pole piece edges away from locations of high magnetic flux density.
    Type: Grant
    Filed: March 31, 2014
    Date of Patent: April 26, 2016
    Assignee: International Business Machines Corporation
    Inventors: Robert E. Fontana, Jr., Philipp Herget
  • Patent number: 9318620
    Abstract: A semiconductor inductor structure may include a first spiral structure, located on a first metal layer, having a first outer-spiral electrically conductive track and a first inner-spiral electrically conductive track separated from the first outer-spiral electrically conductive track by a first dielectric material. A second spiral structure, located on a second metal layer, having a second outer-spiral electrically conductive track and a second inner-spiral electrically conductive track separated from the second outer-spiral electrically conductive track by a second dielectric material may also be provided. The first outer-spiral electrically conductive track may be electrically coupled to the second outer-spiral electrically conductive track and the first inner-spiral electrically conductive track may be electrically coupled to the second inner-spiral electrically conductive track.
    Type: Grant
    Filed: June 3, 2014
    Date of Patent: April 19, 2016
    Assignee: INTERNATIONAL BUSINESS MACHINES CORPORATION
    Inventors: Robert L. Barry, Robert A. Groves, Venkata N. R. Vanukuru
  • Patent number: 9305696
    Abstract: A stacked inductor is provided with a conductive frame including a top surface, two side surfaces depending downward from the top surface, two spaced bottom surfaces each inward bending from a bottom of either side surface, an upper space defined by the top surface, the side surfaces, and the bottom surfaces, two vertical legs each depending downward from either bottom surface, two supports each inward bending from a bottom of either leg, and a lower space defined by the bottom surfaces, the legs, and the supports; an upper core including a bottom groove; an intermediate core; and a lower core including a top groove. The bottom groove is on the top surface, the intermediate core is in the upper space, the lower core is in the lower space and supported by the supports. The upper, intermediate, and lower cores are magnetically connected together.
    Type: Grant
    Filed: July 8, 2014
    Date of Patent: April 5, 2016
    Assignee: ALLIANCE MAGNETICS (H.K.) CO. LTD.
    Inventors: Martin Kuo, Andrew Chu
  • Patent number: 9263180
    Abstract: A coil component may include: a magnetic body; and first and eighth external electrodes formed on one surface of the magnetic body, second and third external electrodes and sixth and seventh external electrodes that are formed on two surfaces adjacent to the one surface of the magnetic body, respectively, and fourth and fifth external electrodes formed on the other surface opposing the one surface of the magnetic body. The magnetic body includes upper and lower substrates and first to fourth coil parts disposed between the upper and lower substrates and enclosed by an insulation film, the first to fourth coil parts having coupled coils wound in parallel on the same plane, respectively, so that magnetic fluxes in the coupled coils are formed in directions opposite to each other, the coupled coils being composed of first to eighth coils.
    Type: Grant
    Filed: April 18, 2014
    Date of Patent: February 16, 2016
    Assignee: SAMSUNG ELECTRO-MECHANICS CO., LTD.
    Inventors: Chan Yoon, Dong Hwan Lee, Tae Young Kim
  • Patent number: 9257224
    Abstract: A shield for a toroidal transformer that includes a toroidal assembly that comprises a toroidal magnetic core and a first winding includes a sheet of flexible non-magnetic conductive material. The sheet of flexible non-magnetic conductive material comprises a trunk portion extending along a longest dimension of the sheet of flexible non-magnetic conductive material and configured to wrap along an outer dimension of the toroidal assembly, and a plurality of fingers extending outwardly from the trunk portion and configured to wrap around portions of the first winding along portions of sides of the toroidal assembly in a direction towards the center of the toroidal magnetic core and folding into an inner dimension of the toroidal assembly.
    Type: Grant
    Filed: December 21, 2012
    Date of Patent: February 9, 2016
    Assignee: Raytheon Company
    Inventor: Joe A. Ortiz
  • Patent number: 9251941
    Abstract: There is provided a transformer including an E shaped and two I shaped magnetic cores and a first, second and third windings, wherein: one I shaped magnetic core is located between one side and a middle legs of the E shaped magnetic core, another is located between another side and the middle legs; there is an air gap on each of the two I shaped magnetic cores or two side or bottom legs of the E shaped magnetic core, the first winding is wound on a part of the magnetic cores where the air gap exists; the second and third windings are wound on the middle leg; and the first winding is connected in parallel with the second winding to constitute a primary winding; the third winding is a secondary winding. With the transformer provided by the invention, transformer winding loss can be reduced, and transformer efficiency can be improved.
    Type: Grant
    Filed: January 24, 2014
    Date of Patent: February 2, 2016
    Assignee: Emerson Network Power, Energy Systems, North America, Inc.
    Inventors: Yaming Shi, Yuangang Liu, Liwei Huang, Xiangsheng Li, Feng Xu
  • Patent number: 9245680
    Abstract: There is provided a common mode choke coil in which a non-magnetic layer and a second magnetic layer stacked on a first magnetic layer and two facing conductive coils are included in the non-magnetic layer, the non-magnetic layer is formed of sintered glass ceramics, the conductive coils and are formed of a conductor containing copper, and at least one of the first magnetic layer and the second magnetic layer is formed of a sintered ferrite material containing Fe2O3, Mn2O3, NiO, ZnO and CuO. The sintered ferrite material has an Fe2O3-reduced content of 25 to 47 mol % and a Mn2O3-reduced content of 1 to 7.5 mol %, or Fe2O3-reduced content of 35 to 45 mol % and a Mn2O3-reduced content of 7.5 to 10 mol %, and a CuO reduced content of 5 mol %.
    Type: Grant
    Filed: August 31, 2012
    Date of Patent: January 26, 2016
    Assignee: Murata Manufacturing Co., Ltd.
    Inventors: Miho Kitamura, Hayami Kudo, Atsushi Yamamoto, Akihiro Nakamura
  • Patent number: 9208938
    Abstract: Various embodiments include inductor structures including at least one air gap for reducing capacitance between windings in the inductor structure. One embodiment includes an inductor structure having: a substrate; an insulation layer overlying the substrate; a conductive winding overlying the substrate within the insulation layer, the conductive winding wrapped around itself to form a plurality of turns substantially concentric about a central axis; an insulating structural support containing an air gap between the conductive winding and the insulation layer, the insulating structural support at least one of under, over or surrounding the plurality of turns of the conductive winding or between adjacent turns in the conductive winding; and at least one insulation pocket located radially inside a radially innermost turn in the plurality of turns with respect to the central axis.
    Type: Grant
    Filed: October 2, 2013
    Date of Patent: December 8, 2015
    Assignee: GLOBALFOUNDRIES Inc.
    Inventors: Hanyi Ding, Anthony K. Stamper
  • Patent number: 9196417
    Abstract: Several new and useful features for a magnetic structure are provided. One feature is that the magnetic structures are configured to help minimize the winding's AC losses, improving the system's efficiency. Another feature is that the combination of different magnetic hats creates a shaping path for the magnetic field. Still another feature is that a magnetic hat concept can be applied to a variety of magnetic core shapes.
    Type: Grant
    Filed: May 5, 2013
    Date of Patent: November 24, 2015
    Assignee: DET International Holding Limited
    Inventors: Ionel Jitaru, Marco Antonio Davila, Andrei Savu, Andrei Ion Radulescu
  • Patent number: 9183981
    Abstract: A reactor comprises a reactor core in which two U-shaped core members are connected in a ring shape with a gap section therebetween, a primary insert-molded resin part provided covering at least an outer peripheral surface of a leg part of the core member other than an adhesion surface of the core member, a coil placed around the gap section and the leg part of the core member, and a secondary insert-molded resin part made of a thermoplastic resin and which is insert-molded around the coil to fix the coil on the reactor core and fix the leg parts of the core members in a connected state. A positioning section which determines a relative position of opposing leg parts and a window section which allows a melted thermoplastic resin for forming the secondary insert-molded resin part to flow into the gap section are formed on an end of the primary insert-molded resin part connected in a state where core members are placed connected in a ring shape.
    Type: Grant
    Filed: June 27, 2011
    Date of Patent: November 10, 2015
    Assignee: TOYOTA JIDOSHA KABUSHIKI KAISHA
    Inventors: Yasuhiro Ueno, Fumio Nomizo
  • Patent number: 9177714
    Abstract: Energy transfer elements having a shield to reduce EMI while maintaining a low profile are disclosed. In one example, the transformer may include a transverse shield wire that may be utilized to keep displacement current within the energy transfer element. While windings of the energy transfer element are generally wound axially around the axis of a bobbin in a direction generally perpendicular to the axis of the bobbin, the transverse shield wire may be placed on the bobbin extending over multiple power windings of the energy transfer element in a transverse direction. The transverse shield wire may be situated outside all other windings wound around the bobbin. In some examples, one end of the transverse shield wire may be coupled to a switching node of the energy transfer element while the other end of the transverse shield wire may be coupled to a winding of the energy transfer element.
    Type: Grant
    Filed: December 28, 2012
    Date of Patent: November 3, 2015
    Assignee: Power Integrations, Inc.
    Inventor: Marvin Cruz Espino
  • Patent number: 9171663
    Abstract: An integrated circuit transformer structure includes at least two conductor groups stacked in parallel in different layers. A first spiral track is formed in the at least two conductor groups, the first spiral track includes first turns of a first radius within each of the at least two conductor groups, and second turns of a second radius within each of the at least two conductor groups, the first and second turns being electrically connected. A second spiral track is formed in the at least two conductor groups, the second spiral track including a plurality of adjacent turns of one or more radii within each of the at least two conductor groups and disposed in a same plane between the first and second turns in each of the at least two conductor groups.
    Type: Grant
    Filed: July 25, 2013
    Date of Patent: October 27, 2015
    Assignee: GLOBALFOUNDRIES U.S. 2 LLC
    Inventors: Robert L. Barry, Robert A. Groves, Venkata Nr. Vanukuru
  • Patent number: 9159483
    Abstract: A reactor device formed by containing a reactor body comprising a plurality of cores joined with each other within a case in a floating state. The reactor body is placed on a case by using leaf spring bodies and a movement of the reactor body in the horizontal direction is allowed, thereby absorbing a difference in expansion resulting from a difference in the thermal expansion coefficient between the reactor body and the case due to a heat stress. Further, a resin mold is inserted into a concave portion of the case so as to allow the movement in the horizontal direction so that the movement of the reactor body along a slope surface can be achieved, thereby absorbing the difference in expansion.
    Type: Grant
    Filed: December 27, 2010
    Date of Patent: October 13, 2015
    Assignee: TOYOTA JIDOSHA KABUSHIKI KAISHA
    Inventor: Takahito Murata