Abstract: A position-, speed- and force-controllable chip accessing apparatus comprises a fixing seat, a rotational direction moving device, a linear direction moving device, and a position sensing device, characterized in that a flexible positioning means is provided at a proper central site of said fixing seat and is screw fixed with said rotational direction moving device; one side of said rotational direction moving device is coupled with said linear direction moving device, while the other side of said rotational direction moving device is coupled with said position sensing device screw; and that by measuring with a speed sensor and a position sensing device on said linear direction moving device, the control of the force, speed and moving distance can be achieved.

Abstract: A method for detecting a roller failure at a roller in a continuous casting machine having a plurality of rollers arranged in a row and rotatably supported in bearings for transporting material produced in the machine involves determining a radial target load value exerted by the material on a roller, measuring the actual load value on at least each second roller in the row of rollers, comparing the measured actual load value with the determined target load value, detecting a possible divergence between the actual load value and the target load value, and establishing the presence of a roller failure upon detection of such divergence.

Abstract: A method of manufacturing a joint between metal and a ceramic substrate for a high temperature sensor. First, a predetermined hole is formed in the ceramic substrate to serve as a joint portion. A bonding layer is preferably disposed on the ceramic substrate to form on the inner surface and the surrounding portion of the hole. Next, the hole is filled with a supporting metal. Then, a conductive layer is formed on the supporting metal and the bonding layer. A metal signal conductive frame is then formed on the conductive layer. Next, a welding spot is formed through the metal signal conductive frame, the conductive layer and the supporting metal at the joint portion by a welding process.

Abstract: Manufacturing method for bonded electroforming metallic mold, including steps of: 1. preparation of metallic material 2. preparation of electroforming metallic plate and plastic mold core and electroforming substrate; 3. preparation of power supply; 4. forming of electroforming deposited film; and 5. final-shaping. In order to significantly shorten the electroforming time and firmly connect with the steel material of the mold, the steel material of the mold and the electroforming article are simultaneously electrically connected to the cathodes of power supplies. So, the electroforming metal is simultaneously deposited on both sides to quickly achieve the desired thickness of the electroforming metallic plate. By the metal-to-metal bonding force, the electroforming metallic plate and the steel material of the mold are firmly connected with each other. Also, the electroforming metallic plate keeps having the original cast pattern and is tightly combined with the steel material of the mold.

Abstract: A riser sleeve apparatus (10) for preparing and insulating a passage (14) within which molten metal is accumulated prior to its movement into a mold cavity which includes an inner surface (12) which longitudinally extends between a first end (16) and a second end (18) wherein the inner surface bounds the passage. The riser sleeve further includes an annular lip (20) which is positioned adjacent the second end and extends inward into the passage. When the riser sleeve is positioned about a plug of a pattern, the annular lip deforms to seal the passage at the second end. A process for forming a cast metal article using said riser sleeve apparatus. A process for forming the riser sleeve apparatus.

Abstract: An exothermic weld mold assembly for forming conductor to conductor welded connections. The exothermic weld mold assembly includes a crucible section having a U-shaped reaction chamber with exothermic material therein, and a mold section having a plurality of flat vertical exterior surfaces with holes drilled perpendicularly through the flat surfaces. A weld chamber is centrally located within the mold section, the weld chamber and the reaction chamber being communicably connected by a vertically extending tap hole. The holes are outfitted with guide sleeves projecting outwardly from the weld chamber. Conductors to be welded are inserted into the weld chamber through the guide sleeves.

Abstract: A circuit board manufacturing system has a paste source, a circuit board processing apparatus, and a controller. The circuit board processing apparatus includes a carrier configured to receive a circuit board having (i) a section of circuit board material and (ii) virgin metallic surface mount pads supported by the section of circuit board material. The circuit board processing apparatus further includes a paste distribution assembly coupled to the carrier and to the paste source. The paste distribution assembly is configured to dispose a paste from the paste source onto a surface of the circuit board. The carrier further includes a surfacing assembly coupled to the carrier. The surfacing assembly is configured to move the paste over the surface of the circuit board to remove a portion of each virgin metallic surface mount pad. The controller is configured to selectively start and stop operations of the paste distribution and surfacing assemblies.

Abstract: In a continuous-casting plant, the segments of the guide for the casting bar are replaced rapidly, at least in part, using a two-station system, at least one of which stations being mobile, so as to be able to align head on a platform provided with means for hooking and extracting the said guide with the structure containing the guide itself. Once this alignment is obtained, the guide is displaced from one station to the other, its segments are replaced, and the guide is brought back into the original position.

Abstract: A mold apparatus and method for creating designs on the interior of molds includes a resilient form with an exterior and an interior, with a design formed on the exterior. A rigid support member is removably attached to the interior of the resilient form. A mold pattern, conformed to removably receive the rigid support member and the resilient form in combination, completes the basic elements of the invention. In one aspect of the invention, a passageway in the rigid support member is provided for introducing a gas between the rigid support member and the resilient form. In another aspect of the invention, a vacuum application device is provided for applying a vacuum to the interior of the resilient form.

Abstract: This invention discloses a method of improving the die casting process by the application of the inventor's mathematics and physics stored in a computer to control the injection speed and the timing of the excitation of an intensifier. Using either data from a die surface temperature for a selected location detected by a pyrometer, the last instant before the die is closed, or the alloy-die interface boundary data from a thermocouple, the inventor's equations loaded in a computer calculate and graph the solidification pattern for the casting wall and the quantity of heat remaining in the alloy wall vs. time above the dynamic solidus thereby establishing parameters for control of facets of the injection phase. The unique properties of the boundary's transient temperature during solidification have been shown by the inventor's mathematics to be of vital import to the determination of the solidification pattern used to control injection.

Abstract: A casting system and method for producing a metal casting is provided. The metal casting can comprise a fine-grain, homogeneous microstructure that is essentially oxide- and sulfide-free, segregation defect free, and essentially free of voids caused by air entrapped during solidification of the metal from a liquidus state to a solid state. The casting system can comprise an electroslag refining system; a nucleated casting system; and a cooling system that cools the metal casting so as to cool a liquidus portion of the metal casting. The metal casting is cooled in a manner sufficient to provide a microstructure that comprises a fine-grain, homogeneous microstructure that is essentially oxide- and sulfide-free, segregation defect free, and essentially free of voids caused by air entrapped during solidification from a liquidus state to a solid state.

Abstract: A new mold solves problems that arise from differential changes in geometry inherent to casting metal in a ceramic mold, by control of the internal morphology between the surfaces of the mold that face the casting, and that face the external environment. Layered fabrication techniques are used to create a ceramic mold. For example, an internal geometry composed of a cellular arrangement of voids may be created within the mold wall. Structures may be designed and fabricated so that the ceramic mold fails at an appropriate time during the solidification and/or cooling of the casting. Thus, the casting itself is not damaged. The mold fails to avoid rupture, or even distortion, of the casting. A thin shell of ceramic defines the casting cavity. This shell must be thin enough to fail due to the stresses induced (primarily compressive) by the metal next to it and partly adherent to it.

Abstract: A method of welding reinforcement steel bars (rebar) and assembly of fusion-welded rebar into panel assemblies that are self-stabilizing to withstand the rigors of transport to and positioning within construction sites. The rebar welding method generates fusion welds in such a manner that the weld imparts stability and strength to the welded rebar assemblies. The rebar welds permit the assembling of larger and more varied rebar panel configurations without the need for tie wire or other coupling devices. Further, the welded panels allow positioning of large rebar configurations, insuring that the spacing of the individual bars exceeds all required tolerances. The self-stabilizing fusion rebar welding process allows a more efficient, flexible and rapid method of rebar panel construction by using assembly systems on mobilized trailers or at stationary locations.

Abstract: A device for supplying a work station with a strip flexible material unwound from a reel including a transfer plate, driven in a translation motion with a longitudinal horizontal axis, by displacing between a first position for loading the material strip and a second so-called working position. The transfer plate including a first device for immobilising the strip on the plate when the latter is moving from the loading position to the working position. The transfer plate is capable of supporting on its surface the material strip, and the work station including a second blocking device for retaining the free end of the strip, such that the transfer plate return travel from the work position to the loading position generates, by the friction of the strip on the plate, forces tending to spread the part of the strip associated with the work station.

Abstract: An investment casting process utilizes rapid cooling during solidification to achieve a desired final microstructure. A molten high temperature aluminum alloy is poured into a ceramic shell mold. The ceramic shell mold is then lowered into an oil bath held in a quenching tank to rapidly cool the molten material. Thus, solidification takes place quickly via rapid extraction of the latent heat of the metal by the quenching oil bath. The rapid solidification achieves a uniform fine microstructure in an as-cast component.

Abstract: A nozzle device of a surface mounting device including a holder mounted and adhered closely to socket shafts by an elastic force of elastic members connected to both ends of the socket shafts, and a holder shaft formed on the bottom surface of the holder is disclosed. The nozzle device further includes a nozzle having a moving member assembled to the inside of the holder shaft, and moved in an upward or downward direction due to a pressure of air flown through the holder shaft, for picking up or placing a parts.

Abstract: A method for the direct production, from molten metal, of scale-free thin metal strip. Hot thin metal strip exiting a continuous caster system is directed to a reducing chamber wherein a reducing gas reduces strip surface oxides while the cast metal strip is at an elevated temperature from retained heat from the molten metal. A cooling unit following the reducing chamber is used to cool the strip to a temperature below about 150° C. prior to exposing the strip to an oxidizing atmosphere. In various embodiments of the invention, strip thickness is reduced with use of hot and cold rolling mills and the scale-free surface of the strip is coated with protective coatings.

Abstract: In a casting roll for a thin strip casting plant, comprising an essentially cylindrical core (1), a mantle (2) of copper or a copper alloy optionally being provided with at least one outside layer (5), an internal cooling system (4) as well as an adjusting means (8, 17, 20) for adjusting the outline of the casting roll in its front-end regions (7), the adjusting means for the purpose of levelling out thermally caused crowns with the aid of constructively simple means has in each front-end region of the casting roll a supporting disk (17) adjustable in the longitudinal direction of the casting roll and engaging a ring (8) radially surrounding the supporting disk (17) and abutting the mantle (2) from the inside in its front-end regions, which ring is fixedly attached with regard to the core (1) in the longitudinal direction of the casting roll (Fig.).

Abstract: During a casting operation a teeming ladle is moved relatively horizontally in the X direction and vertically in the Z direction and pivoted about rotational axis A. Thus it becomes possible during automatic casting always to maintain the theoretical fulcrum of the spout about which the teeming ladle is pivoted while maintaining a safety margin between the teeming ladle and the mold at the lowest possible position.

Abstract: Provided is a construction including a stage having a suction hole for sucking an electronic component and fixing the same in position and position regulating suction hole for sucking an electronic component when the electronic component is regulated in position, a position regulating pawl for positioning the electronic component on the stage and a position regulating suction force control section capable of controlling a position regulating suction force when the electronic component is regulated in position on the stage.