Abstract: A sand core is prepared for use in defining a surface of a cast metal article. The core is formed of sand particles bonded with a polyurethane resin, preferably a polyol moiety-containing polyurethane resin. An alkali metal hydroxide, and optionally a glycol, is mixed with precursors of the polyurethane before they are mixed with sand particles for molding and curing the core. The hydroxide and glycol may be encapsulated to prevent interference with core molding. The hydroxide and glycol is distributed in the polyurethane binder resin and used to reduce the decomposition temperature of the core binder during casting. This practice is particularly useful in removing core sand from castings of light metal, lower casting temperature metal alloys.

Abstract: An arrangement for maintaining the warmth of slabs which exit from a continuous casting installation and which can be transported on a roller table for further processing. In order to optimize the thermal balance between the continuous casting installation and the hot rolling mill, a supporting part is provided for receiving a slab, which supporting part can be placed on the roller table and transported thereon, and an insulating box which can be placed upon the supporting part and which substantially encloses the latter.

Abstract: This invention has an object to provide a method for precisely fabricating transportation pallets readily adaptable to model change and other alterations. In the method for fabricating a transportation pallet according to the invention, in which jig mounting plates are fixed on a steel pallet base, projecting pieces having holes to which jigs are attached are provided on one longer side of the jig mounting plates at a predetermined interval, a positioning member is secured on the pallet base, the jig mounting plates are temporarily secured along the positioning member, and the jig mounting plates are welded to be fixed on the pallet base.

Abstract: A method for designing the location, surface temperature, flow rate, length and type of cooling lines within a mold for a casting process. The method allows the user to optimize each value for each individual cooling line of the mold. The method can utilize one or more parameters of the casting process and the heat load to be carried by each of the cooling lines in designing the mold.

Abstract: The invention relates to a feeder for cast metal, comprising a feeder head (1) having a cavity (5) that is open towards the surroundings via at least one opening (8), and a tubular body (2) which is guided through the opening (8) and arranged in a mobile manner. According to the invention, the tubular body (2) comprises an abutment (9) in the section thereof facing the cavity (5), said abutment (9) being capable of taking its bearing on a surface adjacent to the opening (8) in the cavity (5).

Abstract: A method and apparatus is disclosed for casting metals in a DC mold to form an ingot or product having at least two layers formed by sequential solidification. The apparatus has at least one cooled divider wall at the entry end portion of the mold to divide the entry end portion into at least two feed chambers. Metal is fed to the chambers to form an inner layer and at least one outer layer. The divider wall has a metal-contacting surface for contacting the metal for the at least one outer layer, the surface being arranged at an angle sloping away from the metal for the outer layer in a downward direction. The angle is larger at the center of the divider wall compared to the angle adjacent to each longitudinal end thereof. The apparatus is suitable for co-casting metals having similar coefficients of contraction to minimize problems of adhesion between the layers of a resulting ingot or rolled products produced therefrom.

Abstract: The present invention resides in a golf club head having a high COR that is durable and has desirable acoustic qualities. The club head includes a body portion, a striking face and a crown forming a hollow cavity of at least 150 cc in volume. The crown is secured to the body portion, enclosing an upper opening. A surface veil may also be provided about a junction of the crown and body. The crown has a maximum thickness no greater than about 2 mm. The density of the crown is less than the density of the body portion. The golf club head has a maximum coefficient of restitution of at least 0.80.

Abstract: A light-weight photovoltaic system includes a substructure and a plurality of substantially rectangular photovoltaic modules arranged in a mutually abutting relationship in rows and columns. Each photovoltaic module includes a photovoltaic panel disposed with a predetermined spacing on a self-supporting lightweight board disposed on the substructure. The lightweight board is water pervious and formed from a substantially water repellant material. A frame member is disposed on opposite sides of each photovoltaic panel and includes a recess. A clamping system including a clamping block with an extension at opposite surfaces thereof is provided for insertion into the recesses of the frame members of abutting photovoltaic panels. A tension cable system including a tension cable extends along at least one of the rows and columns. The clamping system and the tension cable system secure an intersection between the rows and columns of the abutting photovoltaic modules.

Abstract: A solar cell includes a semiconductor substrate and a sequence of semiconductor layers disposed over the substrate. The sequence of semiconductor layers includes a semiconductor window layer. The solar cell also includes a semiconductor silicon-containing cap layer over the window layer. The cap layer is spatially separated from the window layer by a semiconductor barrier layer that either includes no silicon or has a silicon concentration that is significantly lower than the silicon concentration of the cap layer.

Abstract: The present invention provides a continuous casting method of steel preventing alumina and other nonmetallic inclusions becoming causes of slivers and argon bubbles becoming causes of blowholes from being entrained and thereby enabling the production of a cast slab superior in surface and internal quality, that is, one giving an inside bore 21 of an immersion nozzle 21 a horizontal sectional shape of an elliptical shape or oblong shape with a length ratio DL/DS of that long axis DL and short axis DS of 1.2 to 3.8, making a direction of that long axis substantially parallel to a long side direction of the casting mold 3, and making the sliding direction of the sliding nozzle 1 a direction perpendicular to said long axis to supply the molten steel in the casting mold 3. Note that a ratio S1/S0 of a sectional area S1 at a smallest sectional area part 23 of the inside bore 21 and a sectional area S0 of a nozzle hole 11 of the sliding nozzle 1 is made 0.5 to 0.

Abstract: An apparatus for brazing a heat exchanger, in particular a flat-tube heat exchanger, comprising a block of flat tubes and corrugated fins. The apparatus comprises a brazing frame that accommodates a tube-fin block within itself and which has two brazing bars arranged parallel to each other which are connected by tie rods. The brazing bars have a plurality of openings that are open toward one side, e.g., notches.

Abstract: This invention is made to improve the characteristics of a photovoltaic module in which a plurality of solar cells are electrically connected to each other with connecting members such as tabs or connecting leads. The present invention provides a method for manufacturing a photovoltaic module comprising a plurality solar cells each including a semiconductor heterojunction made by combining amorphous silicon and crystalline silicon and connecting members for connecting the plurality solar cells in which the connecting members are connected to the solar cells by soldering after a high-temperature heat treatment is applied to the solar cells, and the plurality of solar cells are electrically connected to each other with the connecting members.

Abstract: An ultrasonic welding apparatus having an extractable sonotrode. The sonotrode having a non-threaded outer peripheral surface and a tapered mating surface that meets with a correspondingly tapered aperture formed in the end of the reed of the ultrasonic welding apparatus. In the preferred embodiment the ultrasonic welding apparatus includes a sonotrode removal mechanism for extracting the sonotrode from the reed.

Abstract: Systems for coupling end portions of two elongated heater portions and methods of using such systems to treat a subsurface formation are described herein. A system may include a holding system configured to hold end portions of the two elongated heater portions so that the end portions are abutted together or located near each other; a shield for enclosing the end portions, and one or more inert gas inlets configured to provide at least one inert gas to flush the system with inert gas during welding of the end portions. The shield may be configured to inhibit oxidation during welding that joins the end portions together. The shield may include a hinged door that, when closed, is configured to at least partially isolate the interior of the shield from the atmosphere. The hinged door, when open, is configured to allow access to the interior of the shield.

Abstract: A continuous casting apparatus, continuous casting method and aluminum alloy cast bar enable stable and smooth high-speed casting with a reduced amount of a lubricant and prevent occurrence of breakout and lubricant reaction products, resulting in reduction in ingot failure.

Abstract: A method for manufacturing a printed circuit board includes providing a board including a plurality of electrical traces, a first surface, and a second surface opposite the first surface. The method further includes providing at least one surface mount component having a plurality of electrical terminals. The method also includes applying an adhesive on the first surface of the board, and adhering the surface mounting component to the first surface. The method also includes wave soldering the surface mount component on the first surface to the board to encapsulate at least a portion of the electrical terminals of the surface mount component with a lead-free solder.

Abstract: A method of joining a microwave transparent component 36 to a host component 34 or 18 includes the steps of applying a Titanium-Tungsten (TiW) coating 44 to the microwave transparent component, applying a metal layer 46 over the TiW coating and brazing the microwave transparent component to the host. In a more detailed embodiment, the microwave transparent component is a ceramic component and the host component is a nonceramic component. In an even more detailed embodiment, the nonceramic component is made of a nickel base alloy and the metal layer is a nickel plating. A turbine engine component comprising a microwave nontransparent host 34 or 18 and a microwave transparent window 36 brazed to the host is also described.

Abstract: Lost foam pattern assemblies formed by gluing together a plurality of EPS foam pattern segments with a polystyrene-like glue comprising an aromatic resin that has a molecular weight less than 10,000 and thermally degrades at temperatures no greater than said EPS. The glue contains sufficient first plasticizer, miscible with the resin, to impart a viscosity of about 0.1 to 5 PaS @ about 100-135° C. to the glue. The glue may optionally include a second, limited-miscibility, plasticizer to accelerate the hardening rate and increase the ultimate rigidity of the glue.

Abstract: A method of manufacture of a multilayer ceramic shell mould out of a master pattern includes the steps of dipping the master pattern in a first slip containing ceramic particles and a binder, depositing sand particles to form a contact layer, dipping the master pattern in a second slip containing ceramic particles and a binder, depositing sand particles to form an intermediate layer, dipping the master pattern in at least a third slip containing ceramic particles to form a reinforcing layer. The ceramic particles of the slips includes mullite, alumina, or a mixture of the two, whereas no layer contains any zircon.

Abstract: An investment casting pattern is formed by installing a first core to a first element of a molding die to leave a first portion of the first core protruding from the first element. After the installing, the first element is assembled with a feed core and a second element of the molding die so that the first portion contacts the feed core. A material is molded at least partially over the first core and the feed core. The first portion has one or more surface area enhancements.