Abstract: Devices and methods of rocket propulsion are disclosed. In one aspect, a staged combustion liquid rocket engine with preburner and turbopump unit (TPU) integrated into the structure of the combustion chamber is described. An initial propellant mixture is combusted in a preburner combustion chamber formed as an annulus around a main combustion chamber, the combustion products from the preburner driving the turbine of the TPU and subsequently injected into the main combustion chamber for secondary combustion along with additional propellants, generating thrust through a supersonic nozzle. The preburner inner cylindrical wall is shared with the outer cylindrical wall of the engine's main combustion chamber and the turbine is axially aligned with the main combustion chamber.

Abstract: A liquid rocket engine integrates tap-off openings at a combustion chamber wall to direct exhaust from the combustion chamber to a tap-off manifold that provides the exhaust to one or more auxiliary systems, such as a turbopump that pumps oxygen and/or fuel into the combustion chamber. The tap-off opening passes through a fuel channel formed in that combustion chamber exterior wall and receives fuel through a fuel opening that interfaces the fuel channel and tap-off opening. The tap-off manifold nests within a fuel manifold for thermal management. The fuel channel directs fuel into the combustion chamber through fuel port openings formed in the combustion chamber, the fuel port openings located closer to a headend of the combustion chamber than the tap-off openings.

Abstract: Embodiments of the present invention generally relate to a vapor retention device and methods of using a vapor retention device to manage propellant for upper stage space vehicles. The use of a vapor retention device, in combination with controlled acceleration, drives liquid propellant from a propellant supply line communicating with an upper stage main engine back into a propellant tank and establishes an insulating liquid/gas propellant interface that prevents the exchange of gaseous propellant across the interface.

Abstract: Various implementations of an extinguishable, solid propellant divert system for a flight vehicle are disclosed. Also disclosed are methods for using the divert system to control the flight of a flight vehicle. In one implementation, a divert system includes a hot gas generator pneumatically linked to one or more divert thrusters and an extinguishment valve. The extinguishment valve can be opened to rapidly depressurize the hot gas generator and extinguish the solid propellant burning inside. In another implementation, a method of controlling the trajectory of the flight vehicle includes repeatedly igniting and extinguishing the solid propellant in a hot gas generator and using the hot gas to provide divert thrust for the flight vehicle.

Abstract: A hybrid airbreathing rocket engine module (70) comprises an air intake arrangement (62) configured to receive air and a heat exchanger arrangement (63) configured to cool air from the air intake arrangement (62); a compressor (64) configured to compress air from the heat exchanger arrangement (63); and one or more thrust chambers (65). The air intake arrangement (62), the compressor (64), the heat exchanger arrangement (63), and the one or more thrust chambers (65) are arranged generally along an axis (69) of the engine module (70). The heat exchanger arrangement (63) is arranged between the compressor (64) and the one or more thrust chambers (65).

Abstract: A mixing tube with multiple shapes is provided, allowing additional injection of gas in order to keep the flow detached from the second shape in an ascent phase and to bring about, in a descent phase, a controlled detachment as a result of the change of slope between the two shapes. A propulsion nozzle for an engine of a spacecraft or aircraft is provided including such a mixing tube and a method for controlling the speed transition of the propulsion gases in such a nozzle in accordance with the altitude. Also, a method is provided for vectorising the thrust in such a nozzle by radial and asymmetrical injection of gas and a control method which prevents re-attachment of the jet to the second shape of such a propulsion nozzle for an engine of a spacecraft when it is in the take-off or landing phase.

Abstract: Various embodiments of a vortex hybrid motor are described herein. In some embodiments, the vortex hybrid motor may include a combustion zone defined by a fuel core and/or motor housing. The combustion zone may include an upper zone and a central zone that each contribute to thrust created by the vortex hybrid motor. In some embodiments, an injection port configuration is described that includes a proximal injection port that may be controlled for modulating a delivery of an amount of oxidizer for adjusting an oxidizer-to-fuel ratio. In some embodiments, a fuel core configuration is described that provides radially varying gradients of fuel in order to achieve desired thrust profiles. In some embodiments, the fuel core may include a support structure and/or a proximal end of a nozzle of the vortex hybrid motor may extend into the fuel core.

Abstract: Proposed is a hybrid rocket engine using an electric motor-driven oxidizer pump, the hybrid rocket engine including: an oxidizer tank configured to store the oxidizer; an oxidizer pump configured to pressurize the oxidizer by being connected to the oxidizer tank through a first oxidizer supply line; a drive unit including an electric motor configured to drive the oxidizer pump and a battery configured to supply power to the electric motor; an auxiliary oxidizer line configured to guide the oxidizer from the oxidizer tank to the electric motor to cool the electric motor; an oxidizer recirculation line configured to recharge oxidizer vapor, generated through heat exchange between the electric motor and the oxidizer, to the oxidizer tank, thereby pressurizing an inner side of the oxidizer tank; and a combustion chamber configured to combust the oxidizer and fuel by being connected to the oxidizer pump through a second oxidizer supply line.

Abstract: Rocket propulsion systems and associated methods are disclosed. A representative system includes a combustion chamber having an inwardly-facing chamber wall enclosing a combustion zone. The chamber has a generally spherical shape and is exposed to the combustion zone. A propellant injector is coupled to the combustion chamber and has at least one fuel injector nozzle positioned to direct a flow of cooling fuel radially outwardly along the inwardly-facing chamber wall. In addition to or in lieu of the foregoing features, the injector can include an oxidizer piston and a fuel piston that deliver oxidizer and fuel, respectively, to the combustion chamber, in a sequenced manner so that the oxidizer is introduced prior to the fuel.

Abstract: An air-breathing rocket engine in certain embodiments comprises an outer shell and an interior portion situated entirely within the front end of the outer shell. The interior portion includes a funnel-shaped intake and an annular primary combustion chamber between the inner front wall of the shell and the outer surface of the funnel-shaped intake. The intake has a central aperture that is in fluid communication with the throat and exhaust areas within the outer shell. A second circumferential gap is formed between the outer surface of the front inner wall and the inner surface of the front end of the outer shell and is in fluid communication with the throat and exhaust areas within the outer shell. One or more injector ports and one or more ignition ports are situated at the front end of the second circumferential gap.

Abstract: A solid rocket motor is described that includes a solid propellant section, a nozzle, and a source of monopropellant, such as liquid monopropellant. The monopropellant is used to control various operational parameters of the solid rocket motor, such as thrust vector control, roll control, extinguishment of the motor, and cooling of the nozzle and/or nozzle throat. The nozzle and the nozzle throat can be an integrated, single piece assembly that facilitates re-use of the nozzle.

Abstract: A motor and fuel-powered hybrid system of a rocket thruster is disclosed, which mainly provides power through a motor and a fluid fuel injector. In particular, at the beginning stage of the rocket lift-off, the motor drives the compressor to provide power to send the rocket into air. When the speed and height of the rocket gradually increase, the fuel is ignited to give power to keep propelling the rocket, thereby reducing the fluid fuel that needs to be carried on the rocket, increasing the rocket's loading space and enhancing the carrying capacity.

Abstract: A turbine engine heat exchanger has: a manifold having a first face and a second face opposite the first face; a plurality of first plates along the first face, each first plate having an interior passageway; and a plurality of second plates along the second face, each second plate having an interior passageway. A first flowpath passing through the interior passageways of the first plates, the manifold, and the interior passageways of the second plates.

Abstract: An annular ablative gas blocking device provides for automatic altitude compensation of a rocket engine exhaust plume. The nozzle is over expanded at low level launch altitudes and near optimally expanded at the highest altitude at the terminal burnout or staging altitude of the rocket engine. The ablative gas blocking device in the nozzle exit mitigates low altitude launch effects of an over expanded nozzle and inhibits external atmospheric air entrance into the nozzle at launch. The gas blocking means ablatively erodes away from plume impingement as the rocket ascends in a pre-programmed manner to achieve optimum area expansion ratio at all altitudes.

Abstract: Various embodiments of a vortex thruster system is described herein that is configured to create at least three discrete thrust levels. In some embodiments, the vortex thruster system is configured to decompose a monopropellant and deliver the decomposed monopropellant into a vortex combustion chamber for generating various thrust levels. In some embodiments, the vortex thruster system includes a secondary propellant valve configured to deliver a secondary propellant into the vortex combustion chamber containing decomposed monopropellant to create a high thrust level. Related systems, methods, and articles of manufacture are also described.

Abstract: The invention relates to a thrust chamber device comprising a thrust chamber with a thrust space having a first portion, a second portion adjacent thereto, and a third portion adjacent to the second portion, the thrust space being delimited in all three portions by an outer nozzle wall having an outer thrust space surface, which outer thrust space surface tapers in the first and second portion toward the third portion, widens in the third portion away from the second portion, and has a narrowest point at the transition from the second portion to the third portion, the first portion being delimited by an inner nozzle wall with an inner thrust space surface, which tapers toward the second portion, an annular combustion chamber being formed between the inner thrust space surface and the outer thrust space surface and extending over the first portion.

Abstract: An attitude control and thrust boosting system (100) for a space launcher is disclosed, wherein the space launcher is equipped with a rocket engine (303) provided with an exhaust nozzle. The exhaust nozzle comprises a divergent portion (302) so designed as to make a supersonic gas flow exit through an exit section defined by a given angle of divergence with respect to a longitudinal axis of the rocket engine. The attitude control and thrust boosting system (100) comprises flaps (110, 111, 112, 113) that are arranged around the exit section, are shaped so as to extend the divergent portion of the exhaust nozzle, are mechanically decoupled from said exhaust nozzle and can be actuated to take different angular positions with respect to the longitudinal axis of the rocket engine.

Abstract: A solid rocket motor uses at least one thermally conductive wire or at least one pair of electrically conductive wires to increase a burn surface area of a propellant grain and thus a thrust of the rocket motor. The rocket motor includes a pulse chamber containing a burnable propellant grain, a propellant inhibited center bore bonded to surfaces of the burnable propellant grain, and at least one conductive wire coupled to the burnable propellant grain and arranged in variable regions along the propellant inhibited center bore. The conductive wire is configured for passive or active activation to ignite the propellant inhibited center bore that subsequently burns in the variable regions. The thermally conductive wire is formed of a refractory metal or refractory alloy material that enables the entire length of the wire to be heated simultaneously or nearly simultaneously when the wire is passively activated.

Abstract: A gas turbine engine includes combustion apparatus defining a volume, a compressor, a cooling air supply feed from the compressor, and a Helmholtz resonator. The Helmholtz resonator has a neck and a chamber having an attenuation volume and which is in fluid communication with the attenuation volume, the cooling air supply feed is connected to the Helmholtz resonator and includes a valve arrangement. In a first engine operating condition, the valve arrangement is closed and the Helmholtz resonator attenuates acoustic frequencies in a first range and, in a second engine operating condition, the valve arrangement is open whereby cooling air purges the attenuation volume and the Helmholtz resonator attenuates acoustic frequencies in a second range.

Abstract: A combustion chamber structure for a rocket engine includes a hot gas wall (12) that surrounds a combustion chamber (40) and has a plurality of first coolant channels (50) and a plurality of second coolant channels (52). The plurality of first (50) and second (52) coolant channels extend from a first longitudinal end (16) of the hot gas wall (12) to a second longitudinal end (18) of the hot gas wall (12) opposite to the first longitudinal end (16). The combustion chamber structure (10) further comprises a first manifold (20) forming a first coolant chamber (30) and a second manifold (22) forming a second coolant chamber (32) being fluidly separated from the first coolant chamber (30). The first (20) and second (22) manifolds are provided at the first longitudinal end (16) of the hot gas wall (12) and extend in a circumferential direction of the hot gas wall (12).