Patents Examined by Leda T. Pham
  • Patent number: 11777373
    Abstract: Disclosed is a rotor for a generator, having: a rotor body; rotor poles extending radially outward from the rotor body, wherein each rotor pole includes a pole body and opposing pole circumferential side surfaces that are spaced apart from each other in a circumferential direction about the rotor body; coil windings wound about the rotor poles to form a wire bundle against one of the pole circumferential side surfaces; and a wire separator, disposed within the wire bundle, that divides the coil windings within the wire bundle into subsets of wire bundles.
    Type: Grant
    Filed: April 6, 2021
    Date of Patent: October 3, 2023
    Assignee: HAMILTON SUNDSTRAND CORPORATION
    Inventors: Ashutosh Joshi, Debabrata Pal
  • Patent number: 11777387
    Abstract: An armature includes a plurality of cores arranged in a straight line and discontinuous with each other, a plurality of coils wound around each of the cores, and a holding section configured to hold the cores. At least one of the cores include division cores separate from each other and arranged in an axial direction thereof. Each of the division cores has a flange at a contact surface thereof that is in contact with the holding section, and at least a portion of the contact surface protrudes toward the holding section to form the flange.
    Type: Grant
    Filed: January 24, 2022
    Date of Patent: October 3, 2023
    Assignee: FUJI ELECTRIC CO., LTD.
    Inventors: Satoshi Imamori, Terukazu Akiyama
  • Patent number: 11777357
    Abstract: An electric machine comprises a rotor and a stator, wherein the stator comprises a stator body which carries at least one respective winding of at least one phase, wherein the winding of the respective phase or at least one of the windings of the respective phase is conductively connected to a respective contact bridge, which connects the respective winding to an associated power source and/or drain, wherein the respective winding and the contact bridge connected to it each end in a conductor section which extends away from the stator body in the axial direction of the electric machine, these conductor sections being conductively connected to one another, wherein a fixing section of the respective contact bridge is arranged stationary with respect to a housing accommodating the stator by being fixed by an insulation element or directly, on the one hand, to the housing itself and/or, on the other hand, to the power source and/or drain, which, in turn, is fixed to the housing.
    Type: Grant
    Filed: December 9, 2020
    Date of Patent: October 3, 2023
    Assignee: Audi AG
    Inventors: Korbinian Weber, Patrick Herrmann
  • Patent number: 11777358
    Abstract: The disclosure relates to an electrical machine for a drive system of an electrically driven aircraft and its winding system. In particular, the disclosure relates to an interconnection unit for interconnecting the windings of the winding system. For electrically connecting winding arrangements of the winding system, the interconnection unit has a connection arrangement with large number of contact points which are configured and arranged on the interconnection unit such that these contact points of the interconnection unit may be connected to contact points of the winding arrangements to be contact-connected. The connection arrangement furthermore has a large number of electrical connection sections, wherein a respective connection section connects two of the contact points to one another. This interconnection unit may be contact-connected by way of its contact points to corresponding contact points of the winding arrangements, so that a desired winding system may be constructed in a simple manner.
    Type: Grant
    Filed: March 9, 2021
    Date of Patent: October 3, 2023
    Assignee: Rolls-Royce Deutschland Ltd & Co KG
    Inventors: Torsten Mueller, Harald Mueller
  • Patent number: 11716001
    Abstract: A method for producing a stator (20) of an electric machine is provided. The method includes providing a stator (20) with at least one stator slot (22) that is bounded by two stator teeth. The method proceeds by introducing electrical conductors (30) into the at least one stator slot (22). At least one conductor (30) has an expandable coating (25) applied partially to its surface. The method continues by activating the expandable coating (25) to bring about an expansion of the coating (25), as a result of which the conductors (30) are fixed within the stator slot (22).
    Type: Grant
    Filed: July 2, 2021
    Date of Patent: August 1, 2023
    Assignee: Dr. Ing. h. c. F. Porsch AG
    Inventors: Tobias Schmack, Andreas Lober
  • Patent number: 11705787
    Abstract: A motor assembly includes a motor, a controller controlling at least one aspect of operation of the motor, and a control housing defining a control chamber. The controller is in part received within the control chamber. The controller includes a main electronics board and a modular connector assembly. The modular connector assembly includes a secondary electronics board and a connector at least in part supporting the secondary electronics board. The connector includes an inner connector portion and an outer connector portion. The connector extends through the control housing such that the inner connector portion is disposed inside the control chamber and the outer connector portion is disposed outside the control chamber. The outer connector portion defines a first access portal facilitating access to a first component of the secondary electronics board.
    Type: Grant
    Filed: November 15, 2019
    Date of Patent: July 18, 2023
    Assignee: Nidec Motor Corporation
    Inventors: Chetan O. Modi, Steven R. Palmer, Daniel E. Bailey, Jared Joseph Lesicko
  • Patent number: 11677299
    Abstract: Embodiments herein provide an electrical machine comprising a stator with a stator winding arrangement, a rotor arranged for rotation inside the stator, a machine housing for housing the stator, at least one temperature sensor arrangement and wherein a sensor-end of the temperature sensor is arranged for insertion into the immersion sleeve and for insertion through an insertion bore arranged in an opening in the machine housing, so that the sensor-end of the temperature sensor is positioned within a cooling slot of the stator windings, when inserted, so as to allow sensing of a temperature of measure of temperature of the stator windings by electric connection to the wire-end of the temperature sensor.
    Type: Grant
    Filed: September 8, 2020
    Date of Patent: June 13, 2023
    Assignee: VESTAS WIND SYSTEMS A/S
    Inventor: Ulrich Meinekat
  • Patent number: 11677289
    Abstract: A powered system that has an electric power system with a stator having plural poles with each pole having a conductive winding that may surround the corresponding pole and may be configured to generate a magnetic field, and a rotor that may be configured to rotate in response to the magnetic field generated by the stator. The at least one of the conductive windings may be insulated with an insulation material configured to conduct heat from the at least one conductive winding while operating at a temperature above 600° C.
    Type: Grant
    Filed: October 9, 2019
    Date of Patent: June 13, 2023
    Assignee: General Electric Company
    Inventors: David Allan Torrey, Anil R. Duggal, Bugra Han Ertas, William D. Gerstler, Jie Jerry Liu, Weijun Yin
  • Patent number: 11664695
    Abstract: The disclosure relates to a method for designing a stator segment for a stator of an m-phase synchronous reluctance machine with concentrated windings, the stator being divided into a stator segment or a plurality of stator segments and comprising a ferromagnetic base body with peripherally distributed tooth structures and a winding system mounted in the base body, which comprises, per stator segment, z tooth structures and a number of winding phases (U, V, W) corresponding to the number of phases m, each of said winding phases comprising a series connection and/or a parallel connection of a plurality of the concentrated windings, a rotor of the synchronous reluctance machine comprising a pole number p in a peripheral section corresponding to the stator segment.
    Type: Grant
    Filed: November 20, 2018
    Date of Patent: May 30, 2023
    Assignee: Rheinisch-Westfälische Technische Hochschule (RWTH) Aachen
    Inventors: Tobias Lange, Claude Pascal Weiss, Jan-Dirk Reimers, Tobias Berthold
  • Patent number: 11664690
    Abstract: A method of de-spinning a rotor of a propulsion system includes providing one or more spinning rotors rotatably mounted on a frame with a bearing having a bearing outer race, bearing balls, and bearing inner race; providing a force mechanism coupled with the one or more spinning rotors for applying a load to the one or more spinning rotors; and loading an outer portion of the outer bearing race, bearing ball, and inner bearing race of the bearing, a load on the outer portion of the bearing race, bearing ball, and inner bearing race of the bearing corresponding to a force applied to the one or more spinning rotors by the drive mechanism. The one or more spinning rotors de-spin at a rate corresponding to the load on the bearing balls.
    Type: Grant
    Filed: April 4, 2022
    Date of Patent: May 30, 2023
    Assignee: Pathfinder Propulsion, LLC
    Inventor: Anoup Kaul
  • Patent number: 11664700
    Abstract: A canned motor device includes a casing, a rear cover and a leak detector. The rear cover has a main body portion having a cover end wall, and an extended disk portion cooperating with the main body portion to define an accommodating space. The casing and the rear cover cooperatively define an annular groove, a liquid-receiving space and a plurality of guiding grooves therebetween. The leak detector is disposed on one side of the cover end wall opposite to the liquid-receiving space for detecting a change in electrostatic capacity between the leak detector and the liquid-receiving space. The annular groove communicates with the liquid-receiving space, the accommodating space and each of the guiding grooves.
    Type: Grant
    Filed: June 23, 2021
    Date of Patent: May 30, 2023
    Assignee: ZI YI ELECTRICAL ENGINEERING CO., LTD.
    Inventor: Ting-Tsai Huang
  • Patent number: 11646645
    Abstract: A method of producing an electromagnetic mat for forming a stator or rotor component of an electric machine. The electromagnetic mat has structural fibre lengths and a plurality of winding fibre lengths for forming a winding fibre that is in a winding pattern for forming one or more windings of the electric machine. The electromagnetic mat is formed by forming a support structure with the structural fibre lengths and inserting the winding fibre lengths into the support structure so that the winding fibre lengths extend across the structural fibre lengths and the structural fibre lengths lock the winding fibre lengths in position.
    Type: Grant
    Filed: October 10, 2018
    Date of Patent: May 9, 2023
    Assignee: Alva Industries AS
    Inventor: Jörgen Selnes
  • Patent number: 11639104
    Abstract: An indicator instrument for a vehicle includes a rotational indicator that indicates a vehicle state parameter, and a stepper motor that rotates the rotational indicator. The stepper motor includes an output gear, a reduction mechanism, a motor casing housing the output gear and the reduction mechanism. The output gear includes an output shaft rotatable together with the rotational indicator, and a last-stage gear extending radially outward from the output shaft. The reduction mechanism includes a reduction gear engaged with the last-stage gear. The rotational indicator includes a rotational shaft press-fitted to a specified portion of the output shaft in the motor casing. The specified portion is displaced from the last-stage gear in an axial direction of the output shaft.
    Type: Grant
    Filed: February 19, 2020
    Date of Patent: May 2, 2023
    Assignee: DENSO CORPORATION
    Inventors: Tatsuya Sasaki, Shigenori Yokochi
  • Patent number: 11637471
    Abstract: The present disclosure provides a rotary electric machine including a housing, a stator, a rotor, an outer cover and a plurality of power cables. The stator is disposed in the housing and includes a stator core, a plurality of windings, a circuit board and a plurality of conductive pillars. The plurality of windings are wound around the stator core. The circuit board is fixed on the top of the stator core. The plurality of conductive pillars are electrically coupled with the circuit board. The rotor includes and an end cover. The end cover is disposed between the outer cover and the housing. The plurality of conductive pillars partially penetrate through a notch of the end cover, respectively. Two ends of each of the plurality of power cables are electrically coupled with the corresponding one of the plurality of conductive pillars and a connector, respectively.
    Type: Grant
    Filed: July 19, 2021
    Date of Patent: April 25, 2023
    Assignee: DELTA ELECTRONICS, INC.
    Inventors: Shiun-Yi Lin, Ken-Yao Chuang, Chien-Da Chen
  • Patent number: 11632010
    Abstract: A stator is improved in work efficiency of mounting to a stator core is provided. The stator includes insulators sandwiching the stator core therebetween. The stator core includes a plurality of teeth that radially projects. Each of the insulators includes a plurality of tooth covering portions that radially projects. The tooth covering portions cover the teeth. In a facing portion of one of the insulators facing the stator core, a peripheral portion projects more than a center portion. In a facing portion of the other of the insulators facing the stator core, a center portion projects more than a peripheral portion.
    Type: Grant
    Filed: September 17, 2020
    Date of Patent: April 18, 2023
    Assignee: TOYO DENSO KABUSHIKI KAISHA
    Inventors: Naoaki Shimizu, Satoshi Yanoi, Yoshihiko Koibuchi
  • Patent number: 11632006
    Abstract: In one embodiment, a stator coil that includes a first turn with two or more strands is provided. The first turn includes first and second opposite sides, a coil termination at a first end of the first turn and an inversion region disposed at a second end, opposite the coil termination. The stator coil also includes at least one additional turn with two or more strands. The at least one additional turn includes first and second opposite sides, and an inversion region located adjacent to the inversion region of the first turn. The first and second sides of the first turn are inverted relative to the first and second sides of the at least one additional turn outside their respective inversion regions.
    Type: Grant
    Filed: April 27, 2020
    Date of Patent: April 18, 2023
    Assignee: Honeywell International Inc.
    Inventors: Cristian E Anghel, Tom Phielix, Yongbae Jung
  • Patent number: 11626766
    Abstract: In some examples, a connecting ring may connect to a stator coil. The connecting ring may include at least one linear conductor integrally formed in a ring-like shape. Further, the connecting ring may include a terminal section integrally formed in the linear conductor, the terminal section including a hole configured to receive a wire end of the stator coil inserted into the hole in an insertion direction. In addition, the connecting ring may include a cylindrical protrusion having an opening in communication with the hole. The cylindrical protrusion may protrude away from the hole in the insertion direction. Additionally, the connecting ring may include bends for raising a first portion of the connecting ring including the terminal section in the insertion direction relative to a second portion of the connecting ring. An insulating member may cover the second portion of the connecting ring.
    Type: Grant
    Filed: May 22, 2020
    Date of Patent: April 11, 2023
    Assignee: HITACHI ASTEMO, LTD.
    Inventors: Joseph William Galloway, Shinji Yamazaki
  • Patent number: 11621611
    Abstract: An electric machine having a housing with the rotor and stator disposed within the housing. The housing defines at least one housing opening allowing the inflow of air into the housing. A baffle is mounted on the housing and controls the inflow of air into the housing opening. The baffle member defines an inlet in communication with the ambient air, an outlet in communication with the housing opening, and a passageway extending from the inlet to the outlet. The baffle defines at least one impact surface within the passageway for changing the direction of air flow between the inlet and the outlet and the baffle further defines a drain port wherein the passageway directs moisture collecting on the impact surface to the drain port where it is discharged from the baffle. The electric motor may be an axial flow air-cooled alternator having a fan for generating the air flow.
    Type: Grant
    Filed: December 10, 2020
    Date of Patent: April 4, 2023
    Assignee: BorgWarner Inc.
    Inventor: John Walton
  • Patent number: 11621599
    Abstract: An insulating unit for an electric machine with hairpin winding. The hairpin winding has a plurality of connection pins for electrically connecting to an interconnect and a plurality of welded hairpin ends. A base body is provided having an insulating material and extends at least over a portion of the circumference of the hairpin winding. The base body has a receiving area which faces the hairpin winding and which has openings for receiving the hairpin ends. The dividing walls are provided between the openings in circumferential direction, and the openings and/or dividing walls have fasteners for engaging connection to the hairpin ends.
    Type: Grant
    Filed: February 20, 2019
    Date of Patent: April 4, 2023
    Assignee: ZF FRIEDRICHSHAFEN AG
    Inventors: Ralf Wittstadt, Katja Willacker, Jochen Wittmann, Stefan Reuter, Andre Grübel, Matthias Ebert
  • Patent number: 11606007
    Abstract: A motor may include a shield member that screens a magnetic field between a stator and a rotor, and a moving member that controls a position of the shield member in response to an electromagnetic interaction with the stator such that the screening of the magnetic field is configured to be selectively performed. The motor may prevent a generation of a counter electromotive force or regenerative braking.
    Type: Grant
    Filed: April 10, 2020
    Date of Patent: March 14, 2023
    Assignee: LG Magna e-Powertrain Co., Ltd.
    Inventors: Joohang Kang, Yoonuk Kim, Junggu Lee