Patents Examined by Leo B. Tentoni
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Patent number: 11806927Abstract: A method of providing high-speed three dimensional (3D) printing is described. The method includes producing at least one three dimensional (3D) printed part. Producing the 3D part includes continuously constructing to extend outwardly a diameter of a rotating cylindrical core via continuous deposition of a layer, and defining a first pattern in the continuously deposited layer corresponding to a cross-section of the at least one 3D printed part.Type: GrantFiled: January 4, 2022Date of Patent: November 7, 2023Assignee: Xerox CorporationInventors: Ashish V. Pattekar, Warren Jackson, Anne Plochowietz, Jengping Lu, Jamie Kalb, Christopher L. Chua, Carolyn Moorlag, Eugene Beh
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Patent number: 11806936Abstract: A build material recovery system for a three-dimensional (3D) printer can include a selective solidification device to create a 3D object using build material, a build processing device to separate the 3D object from unfused build material, a material separating and conditioning device to condition the unfused build material, and a material storage device to store the conditioned build material.Type: GrantFiled: May 5, 2022Date of Patent: November 7, 2023Assignee: Hewlett-Packard Development Company, L.P.Inventors: Wesley R. Schalk, Justin M. Roman, Randall West, Robert Lawrence Winburne
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Patent number: 11801646Abstract: Techniques for evaluating support for an object to be fabricated via an additive fabrication device are provided. In some embodiments, a three-dimensional representation of the object is obtained and a plurality of voxels corresponding to the representation of the object is generated. A first supportedness value may be assigned to a first voxel of the plurality of voxels based on an amount of support provided by a support structure to the first voxel, and a second supportedness value determined for a second voxel of the plurality of voxels, wherein the second voxel neighbors the first voxel, and wherein the second supportedness value is determined based on the first supportedness value of the first voxel and a weight value representing a transmission rate of supportedness through voxels of the plurality of voxels.Type: GrantFiled: December 20, 2021Date of Patent: October 31, 2023Assignee: Formlabs, Inc.Inventors: Shane Wighton, Maxim Lobovsky, Peter Schmidt-Nielsen
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Patent number: 11802207Abstract: Methods of preparing a lignocellulosic biomass-based thermoplastic composition are described. In some embodiments, the method comprises: (a) preparing a mixture of solids comprising lignocellulosic biomass, a meltable solvent and a polyester; and (b) melt-compounding said mixture of solids; thereby preparing a lignocellulosic biomass-based thermoplastic composition. Fibers produced by the methods are also described, as are yarns and fabrics comprising the fibers.Type: GrantFiled: December 30, 2021Date of Patent: October 31, 2023Assignee: North Carolina State UniversityInventors: Ericka N. Ford, Manik Chandra Biswas
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Patent number: 11801636Abstract: A method and an apparatus for additive manufacturing pertaining to high efficiency, energy beam patterning and beam steering to effectively and efficiently utilize the source energy. In one embodiment recycling and reuse of unwanted light includes a source of multiple light patterns produced by one or more light valves, with at least one of the multiple light patterns being formed from rejected patterned light. An image relay is used to direct the multiple light patterns, and a beam routing system receives the multiple light patterns and respectively directs them toward defined areas on a powder bed.Type: GrantFiled: April 27, 2021Date of Patent: October 31, 2023Assignee: Seurat Technologies, Inc.Inventors: James A. DeMuth, Francis L. Leard, Erik Toomre
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Patent number: 11795583Abstract: A method for producing polyacrylonitrile (PAN) fiber, the method comprising: (i) mixing PAN with an ionic liquid in which the PAN is soluble to produce a PAN composite melt in which the PAN is dissolved in the ionic liquid; (ii) melt spinning the PAN composite melt to produce the PAN fiber; and (iii) washing the PAN fiber with a solvent in which the ionic liquid is soluble to substantially remove the ionic liquid from the PAN fiber. Also described herein is a method for producing carbon fiber from the PAN fiber as produced above, the method comprising oxidatively stabilizing the PAN fiber produced in step (iii), followed by carbonizing the stabilized PAN fiber to produce the carbon fiber. The initially produced PAN fiber, stabilized PAN fiber, resulting carbon fiber, and articles made thereof are also described.Type: GrantFiled: January 21, 2022Date of Patent: October 24, 2023Assignees: UT-Battelle, LLC, University of Tennessee Research FoundationInventors: Sheng Dai, Huimin Luo, Halie J. Martin
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Patent number: 11788210Abstract: A fabric material includes a plurality of synthetic yarns, the yarns including staple fibers having a range of denier values. The polyester staple fibers have deniers ranging from about 0.5 denier per filament to about 2.0 denier per filament. Additionally, more than 50% of the staple fibers present in the fabric possess a length of greater than 1 inch.Type: GrantFiled: September 10, 2019Date of Patent: October 17, 2023Assignee: Under Armour, Inc.Inventors: Kyle Blakely, Randall Harward
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Patent number: 11787152Abstract: A composite sheet comprising two or more layers is described where the degree of abrasiveness of can be controlled. The sheet can comprise partially or wholly biodegradable or compostable materials or blends thereof. Methods of preparing the composite sheets are also described.Type: GrantFiled: December 12, 2019Date of Patent: October 17, 2023Assignee: North Carolina State UniversityInventor: Behnam Pourdeyhimi
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Patent number: 11788207Abstract: An electrospinning system, method, and apparatus comprises a dual polarity high voltage power supply with much less power out for safe operation, a solution dispensing assembly held at high positive potential by the dual polarity power supply, a Corona discharge assembly held at high negative potential by the dual polarity power supply, and a drum collector held at ground potential wherein a solution is drawn from the solution dispensing assembly to the drum collector thereby forming a fiber mat.Type: GrantFiled: October 15, 2021Date of Patent: October 17, 2023Assignee: Fermi Research Alliance, LLCInventor: Sujit Bidhar
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Patent number: 11780145Abstract: A method for manufacturing bulked continuous carpet filament, the method comprising: (1) reducing a chamber pressure within a chamber to below about 5 millibars; (2) after reducing the chamber pressure to below about 5 millibars, providing a polymer melt to the chamber; (3) separating the polymer melt into at least eight streams; (4) while the at least eight streams of the polymer melt are within the chamber, exposing the at least eight streams of the polymer melt to the chamber pressure of below about 5 millibars; (5) after exposing the at least eight streams of the polymer melt to the chamber pressure of below about 5 millibars, recombining the at least eight streams into a single polymer stream; and (6) forming polymer from the single polymer stream into bulked continuous carpet filament.Type: GrantFiled: August 14, 2020Date of Patent: October 10, 2023Assignee: Aladdin Manufacturing CorporationInventor: Thomas R. Clark
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Patent number: 11773514Abstract: In a method of making a carbon fiber, PAN (poly(acrylonitrile-co methacrylic acid)) is dissolved into a solvent to form a PAN solution. The PAN solution is extruded through a spinneret, thereby generating at least one precursor fiber. The precursor fiber is passed through a cold gelation medium, thereby causing the precursor fiber to gel. The precursor fiber is drawn to a predetermined draw ratio. The precursor fiber is continuously stabilized to form a stabilized fiber. The stabilized fiber is continuously carbonized thereby generating the carbon fiber. The carbon fiber is wound onto a spool. A carbon fiber has a fiber tensile strength in a range of 5.5 GPa to 5.83 GPa. The carbon fiber has a fiber tensile modulus in a range of 350 GPa to 375 GPa. The carbon fiber also has an effective diameter in a range of 5.1 ?m to 5.2 ?m.Type: GrantFiled: August 4, 2020Date of Patent: October 3, 2023Assignee: Georgia Tech Research CorporationInventors: Satish Kumar, Han Gi Chae, Bradley A. Newcomb, Prabhakar V. Gulgunje, Yaodong Liu, Kishor K. Gupta, Manjeshwar G. Kamath
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Patent number: 11767423Abstract: The invention provides an antimicrobial fiber which exhibits excellent antimicrobial properties even without the addition of antimicrobial agents and can remain antimicrobial even after repeated washing. The antimicrobial fiber comprises a fiber having on a surface thereof a polyacetal copolymer (X) containing oxyalkylene groups, the molar amount of oxyalkylene groups in the polyacetal copolymer (X) being 0.2 to 5 mol % relative to the total of the molar amount of oxymethylene groups and the molar amount of oxyalkylene groups.Type: GrantFiled: September 11, 2019Date of Patent: September 26, 2023Assignee: MITSUBISHI GAS CHEMICAL COMPANY, INC.Inventor: Akira Ito
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Patent number: 11767622Abstract: A method of creating a soft and lofty continuous fiber nonwoven web is provided. The method includes providing molten polymer to a spinneret defining a plurality of orifices, and flowing a fluid intermediate the spinneret and a moving porous member. The moving porous member is positioned below the spinneret. The method includes using the fluid to draw or push the molten polymer, in a direction that is toward the moving porous member, through at least some of the plurality of orifices to form a plurality of individual continuous fiber strands. The method includes depositing the continuous fiber strands on the moving porous member at a first location to create an intermediate continuous fiber nonwoven web, and removing and/or diverting some of the fluid proximate to the first location to maintain loft and softness in the deposited intermediate continuous fiber nonwoven web.Type: GrantFiled: June 2, 2022Date of Patent: September 26, 2023Assignee: The Procter & Gamble CompanyInventors: Han Xu, Gueltekin Erdem
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Patent number: 11767614Abstract: A chitin-modified polypropylene spunbond non-woven fabric and a preparation method of the chitin-modified polypropylene spunbond non-woven fabric are provided. The chitin-modified polypropylene spunbond non-woven fabric contains a modified chitin in a weight percentage range of approximately 0.2%-1.5%. The modified chitin includes chitin modified by a modifier including 2-hydroxybenzimidazole, cellulose acetate butyrate, and adipic acid dihydrazide. The chitin-modified polypropylene spunbond non-woven fabric has an anti-mold grade less than 1, and an antibacterial rate greater than 9.5%.Type: GrantFiled: December 9, 2020Date of Patent: September 26, 2023Assignees: SINOTECH ACADEMY OF TEXTILE (QINGDAO) CO., LTD., BESTEE MATERIAL (TSINGTAO) CO., LTD.Inventors: Xiaohua Huang, Yanming Liu, Xiaoqian Huang
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Patent number: 11753746Abstract: The present disclosure provides a fabric, a preparation method thereof and clothing formed therefrom. The preparation method includes the following steps: obtaining bio-based synthetic fiber chips from textile waste materials; obtaining extruded filaments from the bio-based synthetic fiber chips by adopting a spinning solution; and weaving and interlocking the extruded filaments with bio-based elastic fibers to obtain the fabric. The prepared fabric is obtained from the textile waste materials, so that waste recycling is realized, and the pollution of the textile wastes to the environment is avoided. The spinning solution is adopted in the preparation process of the fabric, so that the opacity and hydrophilicity of the fabric can be enhanced.Type: GrantFiled: October 15, 2021Date of Patent: September 12, 2023Assignee: Paradise Textiles LtdInventors: Hafeezullah Memon, Achala Herath, Sunil Prakash, Ashok Mahtani
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Patent number: 11753482Abstract: The present invention describes a method for the production of a spinning dope composition, said method comprising a homogenization involving vigorous mixing of a cellulosic pulp material in alkali solution, vigorous mixing implying supplying a power density to agitators used in the homogenization step of at least 150 kW/m3 (kW supplied to agitators per mixed unit of liquid volume), and thereafter a dissolution involving mixing of the cellulosic pulp material in the alkali solution to obtain a spinning dope composition, wherein the power density supplied to agitators used in the dissolution step is maximum 75 kW/m3 (kW supplied to agitators per mixed unit of liquid volume); and wherein the cellulosic pulp material in alkali solution is kept at a temperature of less than 0° C. during the homogenization and during at least part of the dissolution. The present invention is also directed to a system intended for the production of a spinning dope composition.Type: GrantFiled: June 13, 2021Date of Patent: September 12, 2023Assignee: TREETOTEXTILE ABInventors: Carina Olsson, Bengt Hagström, Tobias Köhnke
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Patent number: 11752689Abstract: A method of printing a three-dimensional (3D) object and a support construction for the 3D object includes depositing a model material, layer-by-layer, on a fabrication platform, to print a first portion of the 3D object, and depositing a support material, layer-by-layer on the fabrication platform, to print the support construction, wherein, in a predetermined number of the deposited layers, the model material and the support material are deposited such that a gap is formed between a surface of the first portion of the 3D object and a surface of the support construction.Type: GrantFiled: May 12, 2021Date of Patent: September 12, 2023Assignee: STRATASYS LTDInventors: Daniel Dikovsky, Eduardo Napadensky, Shai Hirsch, Evgeni Levin, Yoav Bressler
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Patent number: 11738493Abstract: In one embodiment, a method includes fastening a plurality of components of a composite structure in an assembly fixture, wherein the assembly fixture comprises a plurality of strands of a fiber-reinforced thermoplastic material, wherein the fiber-reinforced thermoplastic material comprises a thermoplastic embedded with a plurality of reinforcement fibers, wherein the plurality of reinforcement fibers is aligned within each strand of the plurality of strands, and wherein the assembly fixture further comprises an anisotropic thermal expansion property based on an orientation of the plurality of reinforcement fibers within the assembly fixture; and heating the assembly fixture in an autoclave to bond the plurality of components of the composite structure.Type: GrantFiled: April 27, 2021Date of Patent: August 29, 2023Assignee: TEXTRON INNOVATIONS INC.Inventors: David G. Carlson, Douglas K. Wolfe, James A. Cordell
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Patent number: 11730935Abstract: An applicator is disclosed for applying a treatment solution to a treatment site of a patient. The applicator can include an applicator housing comprising a treatment solution reservoir. A cartridge can be removably disposed in the housing. The cartridge when arranged in the housing can be in fluid communication with the treatment solution reservoir. The cartridge can include an electrostatic module for electrostatically charging the treatment solution in the treatment solution reservoir; and a nozzle for applying the treatment solution.Type: GrantFiled: September 23, 2021Date of Patent: August 22, 2023Assignee: Octet Medical, Inc.Inventor: Clifford A. Wright
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Patent number: 11731878Abstract: There is provided a process and system for producing carbon fiber products. The process can involve deasphalting a heavy hydrocarbon feedstock, which can contain native asphaltenes, to produce a solid asphaltene particulate material, which can be further treated to produce the carbon fiber products. In some implementations, the solid asphaltene particulate material can be extruded in the presence of a polymer. In some implementations, the solid asphaltene particulate material can be chemically treated with a chemical agent including a Lewis acid, an oxidizing agent and/or a reducing agent before extrusion. In some implementations, the process can further produce activated carbon fibers.Type: GrantFiled: July 14, 2021Date of Patent: August 22, 2023Assignee: SUNCOR ENERGY INC.Inventor: Darius Remesat