Patents Examined by Mary Lynn F. Theisen
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Patent number: 11732106Abstract: Methods for producing highly spherical particles that comprise: mixing a mixture comprising: (a) nanoclay-filled-polymer composite comprising a nanoclay dispersed in a thermoplastic polymer, (b) a carrier fluid that is immiscible with the thermoplastic polymer of the nanoclay-filled-polymer composite, optionally (c) a thermoplastic polymer not filled with a nanoclay, and optionally (d) an emulsion stabilizer at a temperature at or greater than a melting point or softening temperature of the thermoplastic polymer of the nanoclay-filled-polymer and the thermoplastic polymer, when included, to disperse the nanoclay-filled-polymer composite in the carrier fluid; cooling the mixture to below the melting point or softening temperature to form nanoclay-filled-polymer particles; and separating the nanoclay-filled-polymer particles from the carrier fluid.Type: GrantFiled: July 29, 2021Date of Patent: August 22, 2023Assignee: Xerox CorporationInventors: Robert Claridge, Valerie M. Farrugia
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Patent number: 11718033Abstract: A method of recycling build material powder including collecting in a keg an amount of excess build material powder during the additive manufacturing of a part cake. The part cake and keg are transferred to a de-powdering station. The part cake is de-powdered to release a mixture of reusable powder and contaminants. The mixture is sieved to remove the contaminants and deposit the reusable powder to the keg.Type: GrantFiled: November 16, 2020Date of Patent: August 8, 2023Assignee: Desktop Metal, Inc.Inventors: Jonah Myerberg, Peter Schmitt
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Patent number: 11708463Abstract: Embodiments of a spray-drying process for producing low aspect ratio particles of poly[(methyl methacrylate)-co-(methacrylic acid)] (PMMAMA) are disclosed. In some examples, at least 95% of PMMAMA-containing particles made by the process have an aspect ratio <10. The particles may further include an active ingredient and/or an excipient.Type: GrantFiled: April 1, 2019Date of Patent: July 25, 2023Assignee: Capsugel Belgium NVInventors: Kimberly Shepard, Michael Morgen
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Patent number: 11707719Abstract: Fabrication of functional polymer-based particles by crosslinking UV-curable polymer drops in mid-air and collecting crosslinked particles in a solid container, a liquid suspension, or an air flow. The particles can contain different phases in the form or layered structures that contain one to multiple cores, or structures that are blended with dissolved or emulsified smaller domains. A curing system produces ultraviolet rays that are directed onto the particles in the jet stream from one side. A reflector positioned on other side of the jet stream reflects the ultraviolet rays back onto the particles in the jet stream.Type: GrantFiled: October 13, 2021Date of Patent: July 25, 2023Assignees: Lawrence Livermore National Security, LLC, Purdue Research FoundationInventors: Congwang Ye, Roger D. Aines, Sarah E. Baker, Caitlyn Christian Cook, Eric B. Duoss, Joshua D. Kuntz, Elaine Lee, James S. Oakdale, Andrew J. Pascall, Joshuah K. Stolaroff, Marcus A. Worsley, Carlos J. Martinez
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Patent number: 11697224Abstract: A method for manufacturing a compact includes a mixing step of mixing a fiber and a powder of a binder to obtain a mixture; an accumulating step of accumulating the mixture to form a web; a humidifying step of adding water to the web; and a forming step of heating and pressurizing the water-added web to obtain a compact. The binder binds between fiber molecules by the addition of water. The powder has an average particle diameter (D50) of 20.0 ?m or less.Type: GrantFiled: September 27, 2021Date of Patent: July 11, 2023Assignee: Seiko Epson CorporationInventors: Yoko Nakai, Shinobu Yokokawa, Hideki Tanaka, Naotaka Higuchi
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Patent number: 11679553Abstract: The present disclosure relates to a composition for printing a three-dimensional object. The composition comprises composite particles comprising a thermoplastic polymer and a colour-masking pigment. The colour-masking pigment is encapsulated by the thermoplastic polymer and is present in an amount of from about 1.5 to less than about 6 wt % of the total weight of the composite particles.Type: GrantFiled: July 7, 2022Date of Patent: June 20, 2023Assignee: Hewlett-Packard Development Company, L.P.Inventors: Carolin Fleischmann, Hector Lebron, Yi Feng, Jesiska Tandy, Alay Yemane, Ali Emamjomeh
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Patent number: 11673225Abstract: A method of fabricating a polishing layer of a polishing pad includes successively depositing a plurality of layers with a 3D printer, each layer of the plurality of polishing layers deposited by ejecting a pad material precursor from a nozzle and solidifying the pad material precursor to form a solidified pad material.Type: GrantFiled: December 17, 2021Date of Patent: June 13, 2023Assignee: Applied Materials, Inc.Inventors: Rajeev Bajaj, Barry Lee Chin, Terrance Y. Lee
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Patent number: 11667078Abstract: A method of manufacturing comprises depositing a layer of a powder on a working surface and selectively depositing a water-based binder solution comprising from 0.1 wt % to 5 wt % of a non-aqueous solvent having a boiling point of greater than 100° C. and less than or equal to 175° C. at 1 atm and a thermoplastic binder comprises a first polymer strand including a first functional group and a second polymer strand including a second functional group into the layer of powder in a pattern representative of a structure of a part. The method further comprises non-covalently coupling the first and second polymer strands together via interaction between the first and second functional groups to form a green body part.Type: GrantFiled: May 21, 2021Date of Patent: June 6, 2023Assignee: General Electric CompanyInventors: Arunkumar Natarajan, Kwok Pong Chan, William C. Alberts, Vadim Bromberg
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Patent number: 11660809Abstract: Apparatus (1) for manufacturing a three-dimensional object from a powder, the apparatus (1) comprising: a build bed (201) having a build area (190), wherein successive layers of said three-dimensional object are formed in the build bed (201); a powder distribution sled (300) operable to distribute a layer of powder within the build area (190), the powder distribution sled (300) being driveable in a first direction along a first axis, across the build area (190), and driveable in a second direction, opposite to the first direction, along the first axis; and a print sled (350) operable to deposit a pattern of fluid onto the layer of powder within the build area (190) to define the cross section of said object in said layer, the print sled (350) being driveable in the first direction along a second axis across the build area, and driveable in the second direction along the second axis; wherein the first axis is parallel to, or coaxial with, the second axis; wherein the print sled (350) comprises one or more dropType: GrantFiled: December 5, 2019Date of Patent: May 30, 2023Assignee: Stratasys Powder Production Ltd.Inventors: Frederik Tjellesen, Anders Hartmann, Neil Hopkinson
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Patent number: 11642843Abstract: A materials kit for three-dimensional (3D) printing can include a powder bed material comprising thermoplastic polyurethane particles and a fusing agent including a radiation absorber to selectively apply to the powder bed material. The thermoplastic polyurethane particles can have an average particle size from about 20 ?m to about 120 ?m and a melting temperature of from about 100° C. to about 250° C., wherein the thermoplastic polyurethane particles include polyurethane polymer strands having an average of about 10 wt % to about 30 wt % hard segments based on a total weight of the thermoplastic polyurethane particles. The hard segments can include a symmetrical aliphatic diisocyanate and a symmetrical aliphatic chain extender that are polymerized into the thermoplastic polyurethane particles.Type: GrantFiled: January 18, 2019Date of Patent: May 9, 2023Assignee: Hewlett-Packard Development Company, L.P.Inventors: Tienteh Chen, Allen Jin, Kenneth Flack
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Patent number: 11642840Abstract: The present disclosure provides a composite material layer including a core layer and a shell layer. The core layer includes foamed elastomers. The shell layer encapsulates the core layer and continuously covered surfaces of the foamed elastomers, wherein the shell layer includes a material having light absorption. The melting point of the core layer is higher than the melting point of the shell layer.Type: GrantFiled: May 7, 2021Date of Patent: May 9, 2023Assignee: National Taipei University of TechnologyInventors: Cherng-Yuh Su, Kai-Han Su, Chung-Chieh Chang, Yung-En Liao, Deng-Nan Jhang, Jia-Long Hu
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Patent number: 11642844Abstract: The present disclosure describes multi-fluid kits for three-dimensional printing, three-dimensional printing kits, and methods of three-dimensional printing. In one example, a multi-fluid kit for three-dimensional printing can include a binder agent and an adhesion promoter agent. The binder agent can include water and latex particles in an amount from about 5 wt % to about 30 wt % based on the total weight of the binder agent. The adhesion promoter can include water and an adhesion promoter that includes catechol or a non-polymeric catechol derivative.Type: GrantFiled: August 6, 2019Date of Patent: May 9, 2023Assignee: Hewlett-Packard Development Company, L.P.Inventors: Tienteh Chen, Shannon Reuben Woodruff
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Patent number: 11642847Abstract: In example implementations, an apparatus includes a build platform and a cap. The build platform has an opening on a top surface to fill a build material storage unit. The cap is inserted into the opening to seal the opening. A top surface of the cap and the top surface of the build platform have a uniform thermal conductivity when the cap is inserted into the opening.Type: GrantFiled: February 25, 2022Date of Patent: May 9, 2023Assignee: Hewlett-Packard Development Company, L.P.Inventors: Marius Valles, Pau Martin Vidal, Rafel Texido, Joan Mach
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Patent number: 11633878Abstract: Systems and methods are provided for making aggregate from comingled waste plastics. For example, there is provided a method of making a preconditioned absorptive resin aggregate, the method including: obtaining a supply of granulated mixed plastic waste treated with a preconditioning agent that comprises at least one of calcium oxide and calcium hydroxide; mixing the supply of granulated mixed plastic waste treated with the calcium oxide preconditioning agent with one or more additives to form a plastic waste mixture, the one or more additives comprising pozzolans; hot extruding the plastic waste mixture to form an extruded product comprising waste plastic material; cooling the extruded product; and processing the extruded product to form an aggregate. Products incorporating such aggregates, such as, for example, lightweight construction blocks, are also provided. Also provided are methods of forming a waste plastics feedstock.Type: GrantFiled: October 22, 2019Date of Patent: April 25, 2023Assignee: CRDC Global LimitedInventor: Donald William Thomson
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Patent number: 11623367Abstract: A tumbler crystallizer for crystallizing pelleted, tacky, polymeric materials includes a housing for rotatably supporting a removable paneled drum on rollers. The removable panels may be made of a transparent, heat-insulating material. The drum receives a flow of hot pellets through an inlet chute, and a tumbling action of the drum and internal agitators keeps the pellets in motion relative to each other to prevent agglomeration until they reach a desired level of crystallinity and are no longer tacky. Baffle plates are provided at intervals along the length of the drum to slow the flow of pellets therethrough to increase residence time. Damper plates are provided near the exit end of the drum to aid in building a bed of pellets within the drum, and also to control residence time of the pellets within the drum.Type: GrantFiled: March 19, 2020Date of Patent: April 11, 2023Assignee: Maag Gala, Inc.Inventor: Boonlert Thepsimuang
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Patent number: 11612940Abstract: A system for recoating a powder bed includes a build platform holding a powder bed and an electrode assembly including an electrode and an insulating shield. A voltage supply produces a high voltage alternating current and communicates with the powder bed and the electrode. The electrode assembly is positionable over the powder bed, such that when the electrode assembly is over the powder bed, the shield is between the electrode and the powder bed's top surface. The voltage supply produces a high voltage alternating current that creates an alternating electric field between the electrode and the powder bed that causes the powder of the powder bed top surface to oscillate in a region between the shield and the bed and then reposition themselves on the bed such that the top layer of the powder bed is smoother than it was prior to when the powder particles began oscillating.Type: GrantFiled: March 2, 2022Date of Patent: March 28, 2023Assignee: Powder Motion Labs, LLCInventor: Connor L. Coward
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Patent number: 11607849Abstract: A build material dispensing device may include a material spreader to spread an amount of build material along a build platform, and at least one hopper for dispensing the build material. The at least one hopper dispenses a plurality of doses of the build material in front of the progression of the material spreader as the material spreader is moved over the build platform.Type: GrantFiled: December 10, 2021Date of Patent: March 21, 2023Assignee: Hewlett-Packard Development Company, L.P.Inventors: Mike Rode, John Geile, Pierre J. Kaiser, Wesley R. Schalk, Arthur H. Barnes
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Patent number: 11596913Abstract: Methods of high throughput hydrocolloid bead production and related apparatuses are described herein. In the disclosed methods, drops of a hydrocolloid gel suspension are dropped into a reactant bath. The drops of hydrocolloid gel are exposed to the reactant bath for a predetermined period of time, during which the drops form firm or semi-firm beads. The beads are then removed from the reactant bath. The resulting hydrocolloid beads are advantageously resistant to syneresis and can provide high nutritional and water content.Type: GrantFiled: July 16, 2021Date of Patent: March 7, 2023Assignee: ClearH2O, Inc.Inventors: Jay Palmer, Paul Dioli
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Patent number: 11583930Abstract: An apparatus (100) for additive manufacturing of a part of an article from a first material comprising particles having a first composition is provided. The apparatus (100) comprises a layer providing means (110) for providing a first support layer from a second material comprising particles having a second composition, wherein the first composition and the second composition are different. The apparatus (100) comprises a concavity defining means (120) for defining a first concavity in an exposed surface of the first support layer. The apparatus (100) comprises a depositing means (130) for depositing a part of the first material in the first concavity defined in the first support layer. The apparatus (100) comprises a levelling means (140) for selectively levelling the deposited first material in the first concavity.Type: GrantFiled: April 26, 2018Date of Patent: February 21, 2023Assignee: THE UNIVERSITY OF MANCHESTERInventors: Li Lin, Wei Chao, Zhang Xiaoji
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Patent number: 11577459Abstract: An example of a shipping and handling fluid for a three-dimensional (3D) printer is disclosed. The shipping and handling fluid includes a co-solvent, a first sugar alcohol, a second sugar alcohol, a surfactant, and a balance of water. The first sugar alcohol includes a ring structure, and the second sugar alcohol has a linear structure.Type: GrantFiled: March 23, 2018Date of Patent: February 14, 2023Assignee: Hewlett-Packard Development Company, L.P.Inventors: Shannon Reuben Woodruff, Thomas M. Sabo, Hector Lebron