Abstract: A method for manufacturing a customized sleeve for a prosthesis, comprises the following steps: (a) providing a mold of an end of a limb of an individual who is intended to receive said prosthesis; (b) providing a preform made of an elastomer material, said preform comprising an open proximal end and a closed distal end; (c) positioning said preform on the mold; (d) positioning on said preform at least one element from: a polymer reinforcement, a layer of an elongation-preventing fabric, a distal cup and an air discharge sheath; (e) positioning a vacuum cover around the preform; (f) creating a vacuum and injecting a polymer cross-linkable at room temperature into said vacuum cover so as to form a coating having a uniform thickness over the preform and each element which is positioned on said preform.

Abstract: The presently disclosed subject matter generally relates to recyclable insulation material for shipping containers, groceries bags, etc., machines for making the recyclable insulation material, and methods for the making the recyclable insulation material. In one aspect, a method of forming an insulation product may include forming a continuous sheet of paper into a plurality of flexible loops defining a plurality of air channels extending in a direction that is substantially perpendicular with a machine direction of the continuous sheet of paper. The method may also include immediately attaching a first layer of paper and a second layer of paper to the plurality of flexible loops as they are formed so that the continuous sheet of paper retains the plurality of flexible loops between the first layer and the second layer and that the plurality of flexible loops remain unattached with respect to one another.

Abstract: A sensing decal (400) for use in the production of a sensor, includes a flexible release layer (401), a conductive ink layer (402) and an adhesive layer (403). The conductive ink layer is printed onto a first surface (404) of the flexible release layer and the adhesive layer is printed onto the conductive ink layer. The first surface includes a substantially non-uniform surface (405) and the conductive ink layer includes at least one patterned element (503-509) providing a predetermined set of electrical properties for formation of a sensor.

Abstract: An elongated object label applicator has a driver operably connected to a wrapping mechanism. The wrapping mechanism has a plurality of guide rollers spaced about a central portion. A belt is tensioned around the guide rollers and across an opening in the central portion through which an object to labeled is received. The belt is deflectable against an elastic force such that the belt can be recessed with the central portion by a force provided by the object to be labeled. The wrapping mechanism is driven by the driver to rotate the guide rollers about an axis of rotation of the wrapping mechanism passing through the central portion. The wrapping mechanism orbits the object to be labeled located within the central portion.

Abstract: An assembly includes a bag and of a composite panel exhibiting a damaged region to be repaired by polymerization of a repair piece using the bag. The bag includes a sheet intended to be laid over the panel. When the panel and the sheet are laid one atop of the other, the sheet exhibits regions capable of absorbing heat emitted by radiation onto it in a proportion that is dependent on the polymerization temperature needed for that region of the panel that corresponds to it, the radiation being partially absorbed by suitable colouration of the sheet in the region concerned. Determining those regions of the panel in which radiation is less well absorbed than in others means that the heating can be adapted to suit the needs of polymerization in terms of repair and that even polymerization can thus be obtained over the entire damaged region, thereby consolidating the repair.

Abstract: A system and method of retroactively lining a vertical trash chute in a building. A tubular fabric liner is provided having a first open end and a second open end. The tubular fabric liner is infused with a resin. A first plug assembly is attached to the first open end. The tubular fabric liner is pulled through the vertical trash chute to position the tubular fabric liner in the trash chute. A second plug assembly is attached to the second open end. The tubular fabric liner is inflated. As it expands, the tubular fabric liner presses against the interior of the trash chute. This condition is maintained until the resin cures and bonds the tubular fabric liner to the trash chute. Once cured, the plug assemblies are removed, the tubular fabric liner is trimmed, and trash chute access openings are cut through the cured liner.

Abstract: According to one implementation, a preform shaping apparatus includes at least one mold and at least one pin. The at least one mold is a mold for placing and shaping a laminated body of fiber sheets which is a material of a fiber reinforced plastic. The at least one pin prevents the fiber sheets from being misaligned by stinging the laminated body of the fiber sheets with the at least one pin. Further, according to one implementation, a preform shaping method for producing a preform includes: placing a laminated body of fiber sheets, which is a material of a fiber reinforced plastic, on at least one mold; shaping the laminated body of the fiber sheets; and preventing the fiber sheets from being misaligned by stinging the laminated body of the fiber sheets with at least one pin.

Abstract: A bladder mandrel package, used to manufacture a composite structure, includes a mandrel and a wrap ply, surrounding the mandrel to form a wrapped mandrel. The bladder mandrel package also includes a first radius filler, coupled to the wrap ply at a first radius of the wrapped mandrel, and a second radius filler coupled to the wrap ply at a second radius of the wrapped mandrel. The mandrel, the wrap ply, the first radius filler, and the second radius filler are consolidated to from the bladder mandrel package.

Abstract: In one method, a piece of nonwoven PET or PP fabric is formed into a tote bag using a bag forming device. Seams of the tote bag are ultrasonically welded using an ultrasonic bag welding device. The ultrasonic bag welding device includes at least one sonotrode. In another method, BOPP film is received and a full-color graphic is printed on the BOPP film for each tote bag using a printer. The printed BOPP film is received from the printer and nonwoven PP or PET fabric is received from a roll of nonwoven PP or PET fabric using a laminator. The printed BOPP film is laminated to the nonwoven PP or PET fabric. The printed BOPP film laminated to nonwoven PP or PET fabric is received from the laminator and a finished version of each tote bag is produced using an ultrasonic bag welding device.

Abstract: A molding method for a composite sheet used for manufacturing a thermosetting resin prepreg sheet in which a thermosetting resin material is impregnated into a fiber sheet includes: bringing a resin transfer sheet in which the thermosetting resin material of a predetermined thickness is carried on one surface of a transfer sheet into contact with one surface of the fiber sheet to be stacked on the fiber sheet. The resin transfer sheet and the fiber sheet in the stacked state are subjected to a heating treatment or heating and pressurizing treatment. The resin transfer sheet and the fiber sheet in the heated and stacked state is subjected to a cooling treatment or cooling and pressurizing treatment so that the thermosetting resin material is transferred to the fiber sheet and the thermosetting resin material is made to adhere to one surface side of the fiber sheet.

Abstract: A protection cap assembly for enclosing an end portion of a fastener which extends through a structure of an aircraft includes a cap member having a sidewall defining an opening and an interior space wherein the opening is aligned with the interior space for receiving the end portion of the fastener through the opening and into the interior space and an end surface for abutting the structure. The protection cap assembly further includes a projection secured to and which extends from the end surface of the sidewall of the cap member.

Abstract: A two dimensional unitary preform sheet including a substrate and a fiber bundle arranged on the substrate and attached to the substrate by a plurality of stitches of a thread, which may be a thermoplastic thread. The two dimensional unitary preform sheet is configurable into a three dimensional preform. According to embodiments, the fiber bundle includes carbon fibers, glass fibers, aramid fibers, or a combination thereof. According to embodiments, the two dimensional unitary preform sheet is cut in a pattern that is foldable into the three dimensional preform. A method for making a three dimensional preform is also provided, which includes forming a two dimensional unitary preform sheet and placing the two dimensional unitary preform in a press to bend the two dimensional unitary preform into the shape of the three dimensional preform.

Abstract: A mobile molding system, comprising a vehicle and one or more molds arranged on the vehicle configured for receiving one or more expandable nonwoven substrates, heating said one or more expandable nonwoven substrates so as to cause said one or more expandable nonwoven substrates to expand and fill the one or more molds with one or more expanded nonwoven containing articles of three dimensional shape, and releasing said one or more expanded nonwoven containing articles of three dimensional shape from the one or more molds is provided. Methods for manufacturing three dimensional objects using the mobile molding system are also provided.

Abstract: A laminate structure includes a substrate; a first layer provided on a first surface of the substrate; and a second layer provided on a second surface of the substrate. The first layer includes a first end portion and a second end portion along a width direction of the substrate, the second layer includes a third end portion and a fourth end portion along the width direction of the substrate, the first end portion is opposite to the third end portion, the second end portion is opposite to the fourth end portion. An end surface of the third end portion includes an inclined surface or a stair shape or a combined shape of the inclined surface and the stair shape.

Abstract: Provided is a technology for imparting a design having a higher degree of freedom than in the related art to a composite material product including a woven fabric, which is formed of a thread made of a specific fiber (carbon fiber, glass fiber, aramid fiber), and a resin. As a first step, a specific fiber cloth (100), which is the woven fabric formed of the thread made of a specific fiber, and a backing sheet (200) formed of a thermoplastic resin are stacked. Subsequently, embroidery is performed with an embroidery thread (300) to form a design on a front surface of the specific fiber cloth (100). The embroidery thread (300) is made of the specific fiber, and penetrates through the specific fiber cloth (100) and the backing sheet (200). Then, the specific fiber cloth (100) and the backing sheet (200) are sandwiched between resin sheets (400) each formed of a thermoplastic resin, and the whole is cured by an RFI method.

Abstract: A tooling device for producing a planar structural component for an aircraft has a moulding tool part with a contour surface for receiving a planar semi-finished product, a heating device for heating the semi-finished product, a film produced from an elastically deformable material and a clamping system with a first clamping device arranged on a first longitudinal side of the contour surface , and a second clamping device arranged on a second longitudinal side of the contour surface located opposite the first longitudinal side. The film is couplable to the clamping devices by the edge regions thereof and, when it is coupled to the clamping devices, covers the contour surface of the moulding tool part. The film is elastically deformable relative to the contour surface by the first and/or the second clamping device to press the semi-finished product in a planar manner against the contour surface for deforming purposes.

Abstract: In accordance with some aspects of the present disclosure, a method producing a composite board comprising plastic and cellulose is described. The method includes transmitting a first signal to a pair of opposing hot-platens, receipt of the first signal causing the pair of opposing hot-platens to compress and heat a composite mat; transmitting a second signal to the pair of opposing hot-platens, receipt of the second signal causing the pair of opposing hot-platens to heat and compress the composite mat at substantially a first pressure for a first time period; transmitting a third signal to the pair of opposing hot-platens, receipt of the third signal causing the pair of opposing hot-platens to release the composite mat from the first pressure; and transmitting a fourth signal to a pair of opposing cold-platens, receipt of the fourth signal causing the pair of opposing cold-platens to compress and cool the composite mat.

Abstract: Provided are a solvent-free two-component type adhesive capable of guaranteeing a practical packaging property, with an excellent curing property and significantly shortening aging time, a laminated film using the same, and a polyol composition for an adhesive. An adhesive, characterized in comprising a polyisocyanate composition (X) containing a polyisocyanate (A), and a polyol composition (Y) containing a polyol (C) and a tertiary amine compound (B) having multiple hydroxyl groups, as necessary components.

Abstract: Methods for machining a composite material substrate are discloses comprising integrating a predetermined pattern area having a disbond material for the purpose of creating a disbond region into the composite material substrate at a predetermined thickness, detecting the disbond region and forming a plurality of recesses in the composite material substrate by removing a machined plug from the composite material substrate to form recesses positioned at locations corresponding to the predetermined pattern area, and composite components comprising the recesses machined according to such methods.

Abstract: Described herein are methods and systems for manufacturing composite stringers using independently movable pallets with independent vacuum controls. Specifically, a stringer forming system comprises a base plate and a plurality of sets of pallets (e.g., two or more sets of pallets), slidably coupled to the base plate and forming an adjustable cavity. Each pallet comprises a primary vacuum zone, fluidly connected to a separate vacuum port. The system allows for independent application of a reduced pressure to the primary vacuum zone of each pallet. For example, a reduced pressure is applied only to pallets that are already covered with a composite layup and to pallets that are being covered. Any pallets that are exposed are kept at an ambient pressure and decoupled from a vacuum source, thereby reducing the vacuum leakage through the overall system. As the composite layup is being formed over new pallets, these new pallets are subjected to the reduced pressure.