Patents Examined by Michael LaVilla
  • Patent number: 8043719
    Abstract: A metal member is manufactured that has a plating layer of precious metal on the surface of a bare metal portion formed of a predetermined metal. First, a surface layer of the bare metal portion is removed. Then, a plating of precious metal is applied to the portion where the surface layer of the bare metal portion was removed. Then, the metal member is heat treated in an inert atmosphere. As a result, a metal member can be manufactured that has less carbide and hydrogen near a boundary surface of the plating layer and the bare metal portion than it would if the removing step and the heat treating step were not performed. With a metal member manufactured in this way, the plating layer does not easily peel away.
    Type: Grant
    Filed: May 25, 2007
    Date of Patent: October 25, 2011
    Assignee: Toyota Jidosha Kabushiki Kaisha
    Inventor: Naotaka Aoyama
  • Patent number: 8039119
    Abstract: Orientation degree and smoothness of a substrate surface better than those of conventional ones are provided in a textured substrate for epitaxial thin film growth. The present invention is a textured substrate for epitaxial film formation, including a crystal orientation improving layer made of a metal thin film of 1 to 5000 nm in thickness on the surface of the textured substrate for epitaxial film formation having a textured metal layer at least on one surface, wherein differences between orientation degrees (?? and ??) in the textured metal layer surface and orientation degrees (?? and ??) in the crystal orientation improving layer surface are both 0.1 to 3.0°. Further, when another metal different from the metal constituting this textured substrate crystal orientation improving layer is added equivalent to a thin film which is 30 nm or less, and subsequently is subjected to heat treatment, the smoothness of that surface can be improved.
    Type: Grant
    Filed: July 18, 2008
    Date of Patent: October 18, 2011
    Assignees: Chubu Electric Power Co., Inc., Tanaka Kikinzoku Kogyo K.K.
    Inventors: Naoji Kashima, Shigeo Nagaya, Kunihiro Shima, Shuichi Kubota
  • Patent number: 8029914
    Abstract: High performance coated metal compositions resistant to metal dusting corrosion and methods of providing such compositions are provided by the present invention. The coated metal compositions are represented by the structure (PQR), wherein P is an oxide layer at the surface of (PQR), Q is a coating metal layer interposed between P and R, and R is a base metal. P includes alumina, chromia, silica, mullite or mixtures thereof. Q includes Ni and Al, and at least one element selected from the group consisting of Cr, Si, Mn, Fe, Co, B, C, N, P, Ga, Ge, As, In, Sn, Sb, Pb, Sc, La, Y, Ce, Ti, Zr, Hf, V, Nb, Ta, Mo, W, Ru, Rh, Ir, Pd, Pt, Cu, Ag, Au and mixtures thereof. R is selected from the group consisting of carbon steels, low chromium steels, ferritic stainless steels, austenetic stainless steels, duplex stainless steels, Inconel alloys, Incoloy alloys, Fe—Ni based alloys, Ni-based alloys and Co-based alloys.
    Type: Grant
    Filed: July 10, 2007
    Date of Patent: October 4, 2011
    Assignee: ExxonMobile Research and Engineering Company
    Inventors: Kenneth E. Bagnoli, G. Phillip Anderson, Trikur A. Ramanarayanan, ChangMin Chun
  • Patent number: 8025982
    Abstract: Disclosed is a high-strength hot dip galvannealed steel sheet having high powdering resistance produced by employing such a constitution that a Fe—Zn alloy plated layer is provided on at least one side of a basis steel sheet and a region in which Al (atomic %)/Zn (atomic %)?0.10 is present in a thickness of 300 ? or more from the surface of the plated layer along the depth direction of the plated layer. Also disclosed is a hot dip galvannealed steel sheet whose formability is greatly improved by optionally specifying chemical composition and structure of the basis steel sheet.
    Type: Grant
    Filed: December 1, 2006
    Date of Patent: September 27, 2011
    Assignee: Kobe Steel, Ltd.
    Inventors: Yuichi Futamura, Michitaka Tsunezawa, Masaaki Miura, Hiroshi Irie, Takatoshi Yoshida, Masafumi Shimizu
  • Patent number: 8021762
    Abstract: This invention relates to articles coated with a thermally sprayed coating of a high purity yttria or ytterbia stabilized zirconia powder, said high purity yttria or ytterbia stabilized zirconia powder comprising from about 0 to about 0.15 weight percent impurity oxides, from about 0 to about 2 weight percent hafnium oxide (hafnia), from about 6 to about 25 weight percent yttrium oxide (yttria) or from about 10 to about 36 weight percent ytterbium oxide (ytterbia), and the balance zirconium oxide (zirconia). The articles include, for example, blades, vanes and seal surfaces of gas turbine engines coated with a thermal barrier coating.
    Type: Grant
    Filed: April 27, 2007
    Date of Patent: September 20, 2011
    Assignee: Praxair Technology, Inc.
    Inventors: Thomas Alan Taylor, Danny Lee Appleby, Albert Feuerstein, Ann Bolcavage, Neil Hitchman
  • Patent number: 7993758
    Abstract: The invention relates to a slide bearing composite material which comprises a support layer from a copper alloy and a bearing coating applied to said support layer. The copper alloy may comprise 0.5 to 5% by weight of nickel, 0.2 to 2.5% by weight of silicon, ?0.1% by weight of lead. The bearing coating can be a galvanic layer, a sputter layer or a plastic layer. The invention also relates to methods of producing such a composite material.
    Type: Grant
    Filed: May 13, 2006
    Date of Patent: August 9, 2011
    Assignee: Federal-Mogul Wiesbaden GmbH & Co. KG
    Inventors: Maik Wilhelm, Uwe Lehmann, Gerd Andler, Philippe Damour, Neil Graham
  • Patent number: 7763363
    Abstract: A bearing for a motorized fuel pump is made of a Cu—Ni based sintered alloy, composed of: 21 to 35% by mass of Ni, 5 to 12% by mass of Sn, 3 to 7% by mass of C, 0.1 to 0.8% by mass of P, and the balance of Cu and inevitable impurities. A matrix of the bearing is formed with pores with a porosity of 8 to 18%, and the P component is predominantly included at the grain boundary, and free graphite is distributed along the insides of open pores that are open to the surface and extending into the bearing. In this bearing, a Sn rich alloy layer containing equal to or more than 50% by mass of Sn is formed on the insides of the open pores and near openings of the open pores.
    Type: Grant
    Filed: January 17, 2006
    Date of Patent: July 27, 2010
    Assignees: Denso Corporation, Diamet Corporation
    Inventors: Teruo Shimizu, Tsuneo Maruyama, Hideki Narisako, Tadashi Hazama
  • Patent number: 6919042
    Abstract: The present invention relates to a metallic coating to be deposited on gas turbine engine components. The metallic coating comprises up to 18 wt % cobalt, 3.0 to 18 wt % chromium, 5.0 to 15 wt % aluminum, 0.1 to 1.0 wt % yttrium, up to 0.6 wt % hafnium, up to 0.3 wt % silicon, 3.0 to 10 wt % tantalum, up to 9.0 wt % tungsten, 1.0 to 6.0 wt % rhenium, up to 10 wt % molybdenum, and the balance nickel.
    Type: Grant
    Filed: May 7, 2002
    Date of Patent: July 19, 2005
    Assignee: United Technologies Corporation
    Inventors: Russell Albert Beers, Allan A. Noetzel, Abdus Khan
  • Patent number: 6893742
    Abstract: A composite material, comprising a carrier strip the carrier strip comprising a first side the first side comprising a substantially uniform roughness, an electrolytically deposited copper foil layer having opposing first and second sides and a thickness of from 0.1 micron to 15 microns and the entire metal foil layer thickness having been deposited from a copper containing alkaline electrolyte, and a release layer effective to facilitate separation of the metal foil layer from the carrier strip disposed between and contacting both the first side of the carrier strip and the second side of the metal foil layer.
    Type: Grant
    Filed: September 6, 2001
    Date of Patent: May 17, 2005
    Assignee: Olin Corporation
    Inventors: Szuchain F. Chen, William L. Brenneman, Andrew Vacco, Nina Yukov
  • Patent number: 6858287
    Abstract: The invention is a formable, bright metallized laminate that has superior optical and deformation properties. The metallized laminate is made from a plurality of discontinuous metal island layers deposited on a formable clear coat film. The invention is also a method that includes depositing a first discontinuous layer of metal islands upon a formable clear coat film and then depositing a second discontinuous layer of metal islands onto the first discontinuous layer of metal islands.
    Type: Grant
    Filed: August 10, 2001
    Date of Patent: February 22, 2005
    Assignee: Soliant LLC
    Inventor: Thomas R. Fields
  • Patent number: 6838190
    Abstract: A protected article includes a nickel-base superalloy substrate, an interlayer overlying the substrate, and a protective layer overlying the interlayer. The protective layer has a composition comprising at least one of rhodium, platinum, palladium, and ruthenium. In one composition, palladium is present in an amount of from about 1 to about 41 atomic percent; platinum is present in an amount of about (40+atomic percent palladium) atomic percent for palladium ranging from about 1 atomic percent to about 14 atomic percent and up to about 54 atomic percent for palladium ranging from about 15 atomic percent up to about 41 atomic percent; rhodium is present in an amount of at least about 24 atomic percent; zirconium, hafnium, titanium, and mixtures thereof are present in an amount of from zero up to about 5 atomic percent; and ruthenium is present in an amount of from zero up to about 5 atomic percent, balance impurities.
    Type: Grant
    Filed: December 20, 2001
    Date of Patent: January 4, 2005
    Assignee: General Electric Company
    Inventors: Ching-Pang Lee, Melvin Robert Jackson, Stephen Joseph Ferrigno, Gary Edward Trewiler, Mark Daniel Gorman
  • Patent number: 6821324
    Abstract: Materials and methods are described for electroless deposition of cobalt phosphorus and cobalt tungsten phosphorus, employing tungsten trioxide or tungsten phosphoric acid as a source of tungsten. Electolessly deposited metals produced are substantially devoid of alkali metal ions and alkaline earth metal ions. The deposits are typically oxygen-free thin films having a low sheet resistivity of less than 50 &mgr;&OHgr;.cm. The films may be used as capping layers or barriers for the prevention of interlayer metallic drift, diffusion and migration in semiconductor, ULSI, VLSI, electroplating industries and products.
    Type: Grant
    Filed: June 19, 2002
    Date of Patent: November 23, 2004
    Assignee: Ramot At Tel-Aviv University Ltd.
    Inventors: Yosi Shacham-Diamand, Yelena Sverdlov
  • Patent number: 6808740
    Abstract: A magnetoresistance effect film includes a substrate, a plurality of ferromagnetic particles disposed on the substrate, a nonmagnetic film deposited on the substrate and covering the plurality of ferromagnetic particles, and a pair of electrodes arranged on the nonmagnetic film, in which the resistance across the pair of electrodes is changed by applying a magnetic field. The magnetoresistance effect film is manufactured by vapor-depositing ferromagnetic particle starting material on a substrate at a temperature not exceeding 300° C., the starting material being vapor-deposited in an amount enough to cover the substrate surface to a thickness ranging from 0.5 to 15 nm, and, after formation of ferromagnetic particles on the substrate, vapor-depositing at a temperature not exceeding room temperature a nonmagnetic film over the ferromagnetic particles, the nonmagnetic film having a thickness ranging from 1 to 100 nm, and providing a pair of electrodes each at a predetermined position on the nonmagnetic film.
    Type: Grant
    Filed: June 17, 2003
    Date of Patent: October 26, 2004
    Assignees: National Institute of Advanced Industrial Science and Technology, Hiroyuki Akinaga
    Inventors: Hiroyuki Akinaga, Masaharu Oshima, Masaki Mizuguchi
  • Patent number: 6780812
    Abstract: A novel chiral lead catalyst comprising a lead compound of the following formula: Pb(ORf)2 (wherein Rf represents a fluorine-containing alkylsulfonyl group) and a chiral crown ether compound having the structure of the following formula: which is applicable in a variety of reactions, and enables simple reaction operations with high yield and high optical selectivity, is provided. Also provided is a method of asymmetric synthesis using the same.
    Type: Grant
    Filed: December 11, 2001
    Date of Patent: August 24, 2004
    Assignee: Japan Science and Technology Corporation
    Inventor: Shu Kobayashi
  • Patent number: 6777108
    Abstract: To control peel strength at an organic release interface between a carrier foil and a copper-microparticle layer which constitute an electrodeposited copper foil with carrier. In the present invention, (1) a barrier copper layer is formed on the release interface layer and copper microparticles are formed on the barrier layer; (2) the anti-corrosion treatment is carried out by use of a plating bath containing a single metallic component or a plurality of metallic components for forming an alloy, the plating bath(s) having a deposition potential less negative than −900 mV (vs. AgCl/Ag reference electrode); and (3) methods (1) and (2) are combined.
    Type: Grant
    Filed: May 18, 2001
    Date of Patent: August 17, 2004
    Assignee: Mitsui Mining & Smelting Co., Ltd.
    Inventors: Shin-ichi Obata, Makoto Dobashi
  • Patent number: 6770380
    Abstract: A laminate for use in production of printed circuit boards comprising a metal layer having a first side and a second side; a metallic substrate, one side of the metallic substrate being attached to the first side of the metal foil; an adhesive substrate formed of a polymeric material having a first surface and a second surface, the first surface being attached to the second side of the copper foil, the adhesive substrate being at least partially uncured; and a releasable protective film along the second surface of the adhesive substrate.
    Type: Grant
    Filed: August 11, 1998
    Date of Patent: August 3, 2004
    Assignee: Nikko Materials USA, Inc.
    Inventors: R. Richard Steiner, Shiuh-Kao Chiang
  • Patent number: 6764714
    Abstract: Methods for coating the interior surface of tubular structures having high aspect ratios and tubular structures produced by such methods. The interior surface of the tubular structure is coated by inducing a magnetic field having a given magnitude around a circumference along a length of the tubular structure, applying a bias at a given voltage to the tubular structure, and exposing the interior surface to a precursor material to deposit the precursor material onto the interior surface of the tubular structure.
    Type: Grant
    Filed: June 11, 2002
    Date of Patent: July 20, 2004
    Assignee: Southwest Research Institute
    Inventors: Ronghua Wei, Christopher Rincon, James Arps
  • Patent number: 6753094
    Abstract: The invention relates to a composite sheet material for brazing, the composite sheet material having a structure comprising an aluminium or aluminium alloy substrate on at least one side coupled to a layer comprising a polyolefin/acrylic acid copolymer as a carrier filled with brazing flux material, and optionally also with a metal powder, in an amount sufficient to achieve brazing. The invention further relates to a method of manufacturing composite sheet material for brazing, which method comprises the steps (a) mixing the polyolefin/acrylic acid copolymer with the brazing flux material and/or metal powder, and (b) applying to at least one surface of the metal substrate a mixture of said copolymer filled with the brazing flux material and/or metal powder, in an amount sufficient to achieve subsequent brazing.
    Type: Grant
    Filed: January 24, 2002
    Date of Patent: June 22, 2004
    Assignee: Corus Aluminium Walzprodukte GmbH
    Inventor: Adrianus Jacobus Wittebrood
  • Patent number: 6733837
    Abstract: A method including forming a first layer comprising a chemical conversion coating on a metal surface; and forming a second layer on the first layer through a sol gel process. An apparatus including a metal component having at least one surface; a first layer comprising a chemical conversion coating on the at least one surface; and a second layer derived from a sol gel composition on the first layer.
    Type: Grant
    Filed: April 11, 2003
    Date of Patent: May 11, 2004
    Assignee: Allfast Fastening Systems, Inc.
    Inventor: Robert J. Dees
  • Patent number: 6720089
    Abstract: Titanium architectural panels (20) are provided which have recrystallized surface portions on at least the outer surface (22) thereof to give a decorative appearance to the panels (20). Surface recrystallization is obtained by subjecting the panels (20) to multiple oven heating steps (H1, H2) with intermediate cooling steps (C1, C2), wherein during each heating step (H1, H2) maximum temperature ranges (TH1, TH2) are established and maintained for predetermined periods. The intermediate cooling steps (C1, C2) involve injection of an inert cooling gas (e.g., argon) into the oven to rapidly lower the temperature to minimum temperature ranges (TL1, TL2). Preferably, the individual panels (20) are framed using molybdenum frame assembly (42), and are then suspended on a graphite and molybdenum hanger assembly (72).
    Type: Grant
    Filed: February 12, 2002
    Date of Patent: April 13, 2004
    Assignee: Architectural Titanium LLC
    Inventor: Gary Nemchock