Patents Examined by Michael LaVilla
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Patent number: 8043719Abstract: A metal member is manufactured that has a plating layer of precious metal on the surface of a bare metal portion formed of a predetermined metal. First, a surface layer of the bare metal portion is removed. Then, a plating of precious metal is applied to the portion where the surface layer of the bare metal portion was removed. Then, the metal member is heat treated in an inert atmosphere. As a result, a metal member can be manufactured that has less carbide and hydrogen near a boundary surface of the plating layer and the bare metal portion than it would if the removing step and the heat treating step were not performed. With a metal member manufactured in this way, the plating layer does not easily peel away.Type: GrantFiled: May 25, 2007Date of Patent: October 25, 2011Assignee: Toyota Jidosha Kabushiki KaishaInventor: Naotaka Aoyama
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Patent number: 8039119Abstract: Orientation degree and smoothness of a substrate surface better than those of conventional ones are provided in a textured substrate for epitaxial thin film growth. The present invention is a textured substrate for epitaxial film formation, including a crystal orientation improving layer made of a metal thin film of 1 to 5000 nm in thickness on the surface of the textured substrate for epitaxial film formation having a textured metal layer at least on one surface, wherein differences between orientation degrees (?? and ??) in the textured metal layer surface and orientation degrees (?? and ??) in the crystal orientation improving layer surface are both 0.1 to 3.0°. Further, when another metal different from the metal constituting this textured substrate crystal orientation improving layer is added equivalent to a thin film which is 30 nm or less, and subsequently is subjected to heat treatment, the smoothness of that surface can be improved.Type: GrantFiled: July 18, 2008Date of Patent: October 18, 2011Assignees: Chubu Electric Power Co., Inc., Tanaka Kikinzoku Kogyo K.K.Inventors: Naoji Kashima, Shigeo Nagaya, Kunihiro Shima, Shuichi Kubota
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Patent number: 8029914Abstract: High performance coated metal compositions resistant to metal dusting corrosion and methods of providing such compositions are provided by the present invention. The coated metal compositions are represented by the structure (PQR), wherein P is an oxide layer at the surface of (PQR), Q is a coating metal layer interposed between P and R, and R is a base metal. P includes alumina, chromia, silica, mullite or mixtures thereof. Q includes Ni and Al, and at least one element selected from the group consisting of Cr, Si, Mn, Fe, Co, B, C, N, P, Ga, Ge, As, In, Sn, Sb, Pb, Sc, La, Y, Ce, Ti, Zr, Hf, V, Nb, Ta, Mo, W, Ru, Rh, Ir, Pd, Pt, Cu, Ag, Au and mixtures thereof. R is selected from the group consisting of carbon steels, low chromium steels, ferritic stainless steels, austenetic stainless steels, duplex stainless steels, Inconel alloys, Incoloy alloys, Fe—Ni based alloys, Ni-based alloys and Co-based alloys.Type: GrantFiled: July 10, 2007Date of Patent: October 4, 2011Assignee: ExxonMobile Research and Engineering CompanyInventors: Kenneth E. Bagnoli, G. Phillip Anderson, Trikur A. Ramanarayanan, ChangMin Chun
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Patent number: 8025982Abstract: Disclosed is a high-strength hot dip galvannealed steel sheet having high powdering resistance produced by employing such a constitution that a Fe—Zn alloy plated layer is provided on at least one side of a basis steel sheet and a region in which Al (atomic %)/Zn (atomic %)?0.10 is present in a thickness of 300 ? or more from the surface of the plated layer along the depth direction of the plated layer. Also disclosed is a hot dip galvannealed steel sheet whose formability is greatly improved by optionally specifying chemical composition and structure of the basis steel sheet.Type: GrantFiled: December 1, 2006Date of Patent: September 27, 2011Assignee: Kobe Steel, Ltd.Inventors: Yuichi Futamura, Michitaka Tsunezawa, Masaaki Miura, Hiroshi Irie, Takatoshi Yoshida, Masafumi Shimizu
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Patent number: 8021762Abstract: This invention relates to articles coated with a thermally sprayed coating of a high purity yttria or ytterbia stabilized zirconia powder, said high purity yttria or ytterbia stabilized zirconia powder comprising from about 0 to about 0.15 weight percent impurity oxides, from about 0 to about 2 weight percent hafnium oxide (hafnia), from about 6 to about 25 weight percent yttrium oxide (yttria) or from about 10 to about 36 weight percent ytterbium oxide (ytterbia), and the balance zirconium oxide (zirconia). The articles include, for example, blades, vanes and seal surfaces of gas turbine engines coated with a thermal barrier coating.Type: GrantFiled: April 27, 2007Date of Patent: September 20, 2011Assignee: Praxair Technology, Inc.Inventors: Thomas Alan Taylor, Danny Lee Appleby, Albert Feuerstein, Ann Bolcavage, Neil Hitchman
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Patent number: 7993758Abstract: The invention relates to a slide bearing composite material which comprises a support layer from a copper alloy and a bearing coating applied to said support layer. The copper alloy may comprise 0.5 to 5% by weight of nickel, 0.2 to 2.5% by weight of silicon, ?0.1% by weight of lead. The bearing coating can be a galvanic layer, a sputter layer or a plastic layer. The invention also relates to methods of producing such a composite material.Type: GrantFiled: May 13, 2006Date of Patent: August 9, 2011Assignee: Federal-Mogul Wiesbaden GmbH & Co. KGInventors: Maik Wilhelm, Uwe Lehmann, Gerd Andler, Philippe Damour, Neil Graham
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Patent number: 7763363Abstract: A bearing for a motorized fuel pump is made of a Cu—Ni based sintered alloy, composed of: 21 to 35% by mass of Ni, 5 to 12% by mass of Sn, 3 to 7% by mass of C, 0.1 to 0.8% by mass of P, and the balance of Cu and inevitable impurities. A matrix of the bearing is formed with pores with a porosity of 8 to 18%, and the P component is predominantly included at the grain boundary, and free graphite is distributed along the insides of open pores that are open to the surface and extending into the bearing. In this bearing, a Sn rich alloy layer containing equal to or more than 50% by mass of Sn is formed on the insides of the open pores and near openings of the open pores.Type: GrantFiled: January 17, 2006Date of Patent: July 27, 2010Assignees: Denso Corporation, Diamet CorporationInventors: Teruo Shimizu, Tsuneo Maruyama, Hideki Narisako, Tadashi Hazama
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Patent number: 6919042Abstract: The present invention relates to a metallic coating to be deposited on gas turbine engine components. The metallic coating comprises up to 18 wt % cobalt, 3.0 to 18 wt % chromium, 5.0 to 15 wt % aluminum, 0.1 to 1.0 wt % yttrium, up to 0.6 wt % hafnium, up to 0.3 wt % silicon, 3.0 to 10 wt % tantalum, up to 9.0 wt % tungsten, 1.0 to 6.0 wt % rhenium, up to 10 wt % molybdenum, and the balance nickel.Type: GrantFiled: May 7, 2002Date of Patent: July 19, 2005Assignee: United Technologies CorporationInventors: Russell Albert Beers, Allan A. Noetzel, Abdus Khan
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Patent number: 6893742Abstract: A composite material, comprising a carrier strip the carrier strip comprising a first side the first side comprising a substantially uniform roughness, an electrolytically deposited copper foil layer having opposing first and second sides and a thickness of from 0.1 micron to 15 microns and the entire metal foil layer thickness having been deposited from a copper containing alkaline electrolyte, and a release layer effective to facilitate separation of the metal foil layer from the carrier strip disposed between and contacting both the first side of the carrier strip and the second side of the metal foil layer.Type: GrantFiled: September 6, 2001Date of Patent: May 17, 2005Assignee: Olin CorporationInventors: Szuchain F. Chen, William L. Brenneman, Andrew Vacco, Nina Yukov
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Patent number: 6858287Abstract: The invention is a formable, bright metallized laminate that has superior optical and deformation properties. The metallized laminate is made from a plurality of discontinuous metal island layers deposited on a formable clear coat film. The invention is also a method that includes depositing a first discontinuous layer of metal islands upon a formable clear coat film and then depositing a second discontinuous layer of metal islands onto the first discontinuous layer of metal islands.Type: GrantFiled: August 10, 2001Date of Patent: February 22, 2005Assignee: Soliant LLCInventor: Thomas R. Fields
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Patent number: 6838190Abstract: A protected article includes a nickel-base superalloy substrate, an interlayer overlying the substrate, and a protective layer overlying the interlayer. The protective layer has a composition comprising at least one of rhodium, platinum, palladium, and ruthenium. In one composition, palladium is present in an amount of from about 1 to about 41 atomic percent; platinum is present in an amount of about (40+atomic percent palladium) atomic percent for palladium ranging from about 1 atomic percent to about 14 atomic percent and up to about 54 atomic percent for palladium ranging from about 15 atomic percent up to about 41 atomic percent; rhodium is present in an amount of at least about 24 atomic percent; zirconium, hafnium, titanium, and mixtures thereof are present in an amount of from zero up to about 5 atomic percent; and ruthenium is present in an amount of from zero up to about 5 atomic percent, balance impurities.Type: GrantFiled: December 20, 2001Date of Patent: January 4, 2005Assignee: General Electric CompanyInventors: Ching-Pang Lee, Melvin Robert Jackson, Stephen Joseph Ferrigno, Gary Edward Trewiler, Mark Daniel Gorman
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Patent number: 6821324Abstract: Materials and methods are described for electroless deposition of cobalt phosphorus and cobalt tungsten phosphorus, employing tungsten trioxide or tungsten phosphoric acid as a source of tungsten. Electolessly deposited metals produced are substantially devoid of alkali metal ions and alkaline earth metal ions. The deposits are typically oxygen-free thin films having a low sheet resistivity of less than 50 &mgr;&OHgr;.cm. The films may be used as capping layers or barriers for the prevention of interlayer metallic drift, diffusion and migration in semiconductor, ULSI, VLSI, electroplating industries and products.Type: GrantFiled: June 19, 2002Date of Patent: November 23, 2004Assignee: Ramot At Tel-Aviv University Ltd.Inventors: Yosi Shacham-Diamand, Yelena Sverdlov
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Patent number: 6808740Abstract: A magnetoresistance effect film includes a substrate, a plurality of ferromagnetic particles disposed on the substrate, a nonmagnetic film deposited on the substrate and covering the plurality of ferromagnetic particles, and a pair of electrodes arranged on the nonmagnetic film, in which the resistance across the pair of electrodes is changed by applying a magnetic field. The magnetoresistance effect film is manufactured by vapor-depositing ferromagnetic particle starting material on a substrate at a temperature not exceeding 300° C., the starting material being vapor-deposited in an amount enough to cover the substrate surface to a thickness ranging from 0.5 to 15 nm, and, after formation of ferromagnetic particles on the substrate, vapor-depositing at a temperature not exceeding room temperature a nonmagnetic film over the ferromagnetic particles, the nonmagnetic film having a thickness ranging from 1 to 100 nm, and providing a pair of electrodes each at a predetermined position on the nonmagnetic film.Type: GrantFiled: June 17, 2003Date of Patent: October 26, 2004Assignees: National Institute of Advanced Industrial Science and Technology, Hiroyuki AkinagaInventors: Hiroyuki Akinaga, Masaharu Oshima, Masaki Mizuguchi
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Patent number: 6780812Abstract: A novel chiral lead catalyst comprising a lead compound of the following formula: Pb(ORf)2 (wherein Rf represents a fluorine-containing alkylsulfonyl group) and a chiral crown ether compound having the structure of the following formula: which is applicable in a variety of reactions, and enables simple reaction operations with high yield and high optical selectivity, is provided. Also provided is a method of asymmetric synthesis using the same.Type: GrantFiled: December 11, 2001Date of Patent: August 24, 2004Assignee: Japan Science and Technology CorporationInventor: Shu Kobayashi
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Patent number: 6777108Abstract: To control peel strength at an organic release interface between a carrier foil and a copper-microparticle layer which constitute an electrodeposited copper foil with carrier. In the present invention, (1) a barrier copper layer is formed on the release interface layer and copper microparticles are formed on the barrier layer; (2) the anti-corrosion treatment is carried out by use of a plating bath containing a single metallic component or a plurality of metallic components for forming an alloy, the plating bath(s) having a deposition potential less negative than −900 mV (vs. AgCl/Ag reference electrode); and (3) methods (1) and (2) are combined.Type: GrantFiled: May 18, 2001Date of Patent: August 17, 2004Assignee: Mitsui Mining & Smelting Co., Ltd.Inventors: Shin-ichi Obata, Makoto Dobashi
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Patent number: 6770380Abstract: A laminate for use in production of printed circuit boards comprising a metal layer having a first side and a second side; a metallic substrate, one side of the metallic substrate being attached to the first side of the metal foil; an adhesive substrate formed of a polymeric material having a first surface and a second surface, the first surface being attached to the second side of the copper foil, the adhesive substrate being at least partially uncured; and a releasable protective film along the second surface of the adhesive substrate.Type: GrantFiled: August 11, 1998Date of Patent: August 3, 2004Assignee: Nikko Materials USA, Inc.Inventors: R. Richard Steiner, Shiuh-Kao Chiang
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Patent number: 6764714Abstract: Methods for coating the interior surface of tubular structures having high aspect ratios and tubular structures produced by such methods. The interior surface of the tubular structure is coated by inducing a magnetic field having a given magnitude around a circumference along a length of the tubular structure, applying a bias at a given voltage to the tubular structure, and exposing the interior surface to a precursor material to deposit the precursor material onto the interior surface of the tubular structure.Type: GrantFiled: June 11, 2002Date of Patent: July 20, 2004Assignee: Southwest Research InstituteInventors: Ronghua Wei, Christopher Rincon, James Arps
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Patent number: 6753094Abstract: The invention relates to a composite sheet material for brazing, the composite sheet material having a structure comprising an aluminium or aluminium alloy substrate on at least one side coupled to a layer comprising a polyolefin/acrylic acid copolymer as a carrier filled with brazing flux material, and optionally also with a metal powder, in an amount sufficient to achieve brazing. The invention further relates to a method of manufacturing composite sheet material for brazing, which method comprises the steps (a) mixing the polyolefin/acrylic acid copolymer with the brazing flux material and/or metal powder, and (b) applying to at least one surface of the metal substrate a mixture of said copolymer filled with the brazing flux material and/or metal powder, in an amount sufficient to achieve subsequent brazing.Type: GrantFiled: January 24, 2002Date of Patent: June 22, 2004Assignee: Corus Aluminium Walzprodukte GmbHInventor: Adrianus Jacobus Wittebrood
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Patent number: 6733837Abstract: A method including forming a first layer comprising a chemical conversion coating on a metal surface; and forming a second layer on the first layer through a sol gel process. An apparatus including a metal component having at least one surface; a first layer comprising a chemical conversion coating on the at least one surface; and a second layer derived from a sol gel composition on the first layer.Type: GrantFiled: April 11, 2003Date of Patent: May 11, 2004Assignee: Allfast Fastening Systems, Inc.Inventor: Robert J. Dees
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Patent number: 6720089Abstract: Titanium architectural panels (20) are provided which have recrystallized surface portions on at least the outer surface (22) thereof to give a decorative appearance to the panels (20). Surface recrystallization is obtained by subjecting the panels (20) to multiple oven heating steps (H1, H2) with intermediate cooling steps (C1, C2), wherein during each heating step (H1, H2) maximum temperature ranges (TH1, TH2) are established and maintained for predetermined periods. The intermediate cooling steps (C1, C2) involve injection of an inert cooling gas (e.g., argon) into the oven to rapidly lower the temperature to minimum temperature ranges (TL1, TL2). Preferably, the individual panels (20) are framed using molybdenum frame assembly (42), and are then suspended on a graphite and molybdenum hanger assembly (72).Type: GrantFiled: February 12, 2002Date of Patent: April 13, 2004Assignee: Architectural Titanium LLCInventor: Gary Nemchock