Patents Examined by Patrick Garvin
  • Patent number: 4471069
    Abstract: This invention relates to a novel catalyst for reforming gasoline comprising a low valence titanium, vanadium and/or chromium metallic component composited with a non-oxidizing high surface area support. The low valence metallic component is present in divalent form or as a combination of the metallic state and the divalent form - preferably as a chloride and/or bromide. The preferred support is a high surface area coke.
    Type: Grant
    Filed: July 18, 1983
    Date of Patent: September 11, 1984
    Assignee: Energy Modification, Inc.
    Inventor: William K. T. Gleim
  • Patent number: 4469809
    Abstract: A method of making a thermoset polydicyclopentadiene by first combining a plurality of reactant streams, one containing the activator of a metathesis-catalyst system, a second containing the catalyst of a metathesis-catalyst system and at least one containing dicyclopentadiene; then immediately injecting this combination into a mold where polymerization results in the formation of a tough, rigid thermoset polymer with high modulus and excellent impact strength.
    Type: Grant
    Filed: March 7, 1983
    Date of Patent: September 4, 1984
    Assignee: Hercules Incorporated
    Inventor: Daniel W. Klosiewicz
  • Patent number: 4468477
    Abstract: A catalyst component is a transition metal composition which is obtained by reacting together an inert particulate material, an organic magnesium compound, a halogen-containing compound such as carbon tetrachloride or silicon tetrachloride and a specified transition metal compound. The catalyst component obtained can be used, together with an organic metal compound, to give an olefin polymerization catalyst. The catalyst can be used to effect the polymerization of olefin monomers, for example, the copolymerization of ethylene with an alpha-olefin monomer such as butene-1 in a fluidized bed reactor.
    Type: Grant
    Filed: July 1, 1980
    Date of Patent: August 28, 1984
    Assignee: Imperial Chemical Industries PLC
    Inventors: Anthony D. Caunt, Paul D. Gavens, John McMeeking
  • Patent number: 4467044
    Abstract: This invention comprises a catalytic component for polymerizing olefins comprising a siliceous support containing magnesium halide, a transition metal halide, and an electron donor obtained by steps comprising:(a) infusing siliceous oxide with magnesium halide complexed with an alcohol to form a support;(b) reacting the support with an organometallic compound of a metal from Groups I to III of the periodic table to form an intermediate;(c) reacting the intermediate complex with an electron donor to form an intermediary complex; and(d) reacting the intermediary complex with a fluid comprising a transition metal halide.
    Type: Grant
    Filed: December 20, 1982
    Date of Patent: August 21, 1984
    Assignee: Stauffer Chemical Company
    Inventor: Elliot I. Band
  • Patent number: 4465785
    Abstract: A titanium containing composition is obtained by contacting a magnesium halide with a non-metallic halide such as thionyl chloride, for example by grinding, and contacting the product with a titanium tetrachloride-containing material, preferably undiluted liquid titanium tetrachloride. The treatment with titanium tetrachloride may be effected by milling or by suspending the solid in the titanium tetrachloride. The solid product can be washed at least once. An ester is preferably contacted with the magnesium halide. The product obtained may be used with an organic metal compound such as aluminum triethyl and preferably a Lewis Base such as ethyl benzoate or an organic silicon compound to give olefin polymerization catalyst. When used to polymerise propylene the product obtained is highly stereoregular and the level of residual catalyst is low.
    Type: Grant
    Filed: November 26, 1982
    Date of Patent: August 14, 1984
    Assignee: Imperial Chemical Industries PLC
    Inventor: John W. Kelland
  • Patent number: 4465782
    Abstract: A supported transition metal composition is obtained by suspending a support material in an inert liquid medium, spraying the suspension, collecting a solid material and contacting the sprayed solid with a transition metal compound. The support material may be a metal halide such as magnesium chloride or an inorganic oxide such as silica or alumina. In addition to being contacted with the transition metal compound, the support material may be contacted either before or after the spraying step with other reagents such as organo metallic compounds, halogen compounds, or Lewis Base compounds. The product obtained after contacting with the transition metal compound may be used as a component of a polymerization catalyst system to polymerize an unsaturated monomer such as ethylene or propylene.
    Type: Grant
    Filed: August 6, 1982
    Date of Patent: August 14, 1984
    Assignee: Imperial Chemistry Industries PLC
    Inventor: Ian D. McKenzie
  • Patent number: 4465781
    Abstract: A halogen-containing catalyst for the polymerization of ethylene or copolymerization of ethylene and .alpha.-olefins having from 3 to 8 carbon atoms and a process for their preparation. The catalyst has the general formula: M.sub.n Mg(OR).sub.2-m X.sub.m+4n, wherein M is a metal of groups IVa to VIa of the Periodic Tables, X is a halogen, R is an alkyl radical containing from 1 to 4 carbon atoms, 0<m<2, and 0.05<n<1.
    Type: Grant
    Filed: July 19, 1982
    Date of Patent: August 14, 1984
    Assignee: Societe Chimique des Charbonnages-CdF Chimie
    Inventor: Genevieve Le Brasseur
  • Patent number: 4465783
    Abstract: A solid material which is a transition metal composition, or a support for a transition metal compound, is suspended in a liquid medium, the mixture is subjected to mechanical action and the treated mixture is spray-dried. If the solid is a support material, it is subsequently contacted with a transition metal compound. The mechanical action can be a grinding process or a process providing simultaneous vigorous agitation and a shearing action. The transition metal composition may be used with an organic metal compound to polymerize an unsaturated monomer to give a polymer of good particle form.
    Type: Grant
    Filed: August 6, 1982
    Date of Patent: August 14, 1984
    Assignee: Imperial Chemical Industries PLC
    Inventor: Ian D. McKenzie
  • Patent number: 4465786
    Abstract: A catalyst composition useful in preparing 3,3,3-trifluoropropene by the reaction of hydrogen fluoride gas with a halogenated hydrocarbon is provided. A novel catalyst is prepared by simultaneous fluorination of chromium and aluminum oxides. This or conventional chromium oxyfluoride compounds may additionally be activated by contact with chlorine or pentachloroethane. A process for the preparation of 3,3,3-trifluoropropene is also contemplated.
    Type: Grant
    Filed: September 27, 1982
    Date of Patent: August 14, 1984
    Assignee: General Electric Company
    Inventors: Mark F. Zimmer, William E. Smith, Donald F. Malpass, Jr.
  • Patent number: 4464478
    Abstract: Catalyst-forming components are prepared from(a) a halogenated Ti compound containing at least a Ti-halogen bond;(b) an electron-donor compound free of active hydrogen atoms;and(c) the solid product of the reaction between at least one electron-donor compound containing active hydrogen atoms and a Mg dihalide or a complex thereof with an electron-donor compound free of active hydrogen atoms, obtained by decomposing organic Mg compounds containing at least one Mg-R or Mg-OR group, in which R is an alkyl, aryl, cycloalkyl or alkenyl radical having 1 to 20 carbon atoms, by means of a halogenating agent different from (a).Catalysts for polymerizing olefins and prepared by mixing the aforesaid catalyst-forming components with an organometallic compound of Al are also disclosed.
    Type: Grant
    Filed: September 30, 1982
    Date of Patent: August 7, 1984
    Assignee: Montedison S.p.A.
    Inventors: Umberto Scata, Enrico Albizzati, Enzo Giannetti
  • Patent number: 4463102
    Abstract: A catalyst and a process for the preparation of homopolymers and copolymers of alpha monoolefins by means of a catalyst system comprising (1) a titanium halide of the formulaTiCl.sub.3 m AlCl.sub.3where m is a number from 0 to 0.5, (2) a coordination complexing agent, the use of which is optional, and (3) an appropriate conventional aluminum-alkyl, the titanium halide (1) and the complexing agent (2), if used, having been milled together before use, wherein the catalyst system employed contains, as a further component (4), a sterically unhindered phenolic compound.
    Type: Grant
    Filed: January 28, 1983
    Date of Patent: July 31, 1984
    Assignee: Northern Petrochemical Company
    Inventor: Rolf F. Foerster
  • Patent number: 4463103
    Abstract: Process for oxidatively carbonylating toluene to toluic acid, at least 50 mol % of the toluic acid being the p-isomer, said process comprising contacting and reacting, at 110.degree.-250.degree. C., at a pressure of at least 500 psi (3.45 MPa), toluene, carbon monoxide, oxygen and the catalyst ingredients consisting essentially of(a) a compound of rhodium or iridium;(b) a sulfur oxy-acid or a Group Ia or IIa metal salt of a sulfur oxy-acid;(c) a sulfur oxy-acid or sulfur oxy-acid mixture having a Hammett acidity value (-H.sub.o) of greater than 7.0; and(d) a cupric salt of a sulfur oxy-acid;said catalyst ingredients containing 0.3-30 mol % of (a) and 70-99.7 mol % of (b+c+d), with the molar ratios (b/a) and (c/a) each being at least 2 and the molar ratio (d/a) being at least 0.5, and recovering toluic acid.
    Type: Grant
    Filed: October 19, 1983
    Date of Patent: July 31, 1984
    Assignee: E. I. Du Pont de Nemours and Company
    Inventor: Francis J. Waller
  • Patent number: 4461846
    Abstract: Catalysts for the polymerization of ethylene or its copolymerization with C.sub.3 -C.sub.2 alpha-monoolefins are often pre-activated by polymerizing a small amount of C.sub.4 -C.sub.12 alpha-monoolefin onto the catalyst in the presence of an alkyl aluminum compound. The resultant pre-activated catalyst component is used in the form of a dispersion in an inert solvent. The dispersions have a tendency to separate into two phases rapidly and are thus difficult to add uniformly to a polymerization reaction. When the alkyl aluminum compound is replaced by a synergistic mixture of an alkyl aluminum choride and an oxygen-containing aluminum compound having oxygen attached to at least one aluminum valence, a stable dispersion is formed which will not separate into two phases for long periods of time.
    Type: Grant
    Filed: March 28, 1983
    Date of Patent: July 24, 1984
    Assignee: National Distillers and Chemical Corporation
    Inventors: James J. Harris, Donald E. Hostetler, G. Stanley Achorn
  • Patent number: 4460703
    Abstract: A novel composition of matter for catalyzing the polymerization of vicinal epoxides is formed by the reaction of a trialkylaluminum compound, phenothiazine, water, acetylacetone and a Lewis base selected from tetrahydrofuran and 1,4-dioxane.
    Type: Grant
    Filed: April 18, 1983
    Date of Patent: July 17, 1984
    Assignee: The Dow Chemical Company
    Inventor: Donna B. Carville
  • Patent number: 4460701
    Abstract: A process for the preparation of the former catalyst component of a catalyst for the polymerization of olefins composed of a titanium-based catalyst component and an organo aluminium compound is disclosed, which process comprises suspending (a) a fatty acid salt of magnesium and (b) dialkoxymagnesium into (c) a liquid halogenated hydrocarbon to form a first suspension, and adding said first suspension to (d) a titanium halide of the general formula: TiX.sub.
    Type: Grant
    Filed: April 5, 1983
    Date of Patent: July 17, 1984
    Assignee: Toho Titanium Co., Ltd.
    Inventors: Minoru Terano, Kouhei Kimura, Atsushi Murai, Masuo Inoue, Katsuyoshi Miyoshi
  • Patent number: 4458027
    Abstract: Reaction products of organic magnesium compounds and silyl esters and/or poly (silyl esters) are contacted with transition metal compounds to yield active polymerization catalysts. In a preferred embodiment, the active polymerization catalyst is further activated by contacting with a halogenating agent soluble in a hydrocarbon solvent.
    Type: Grant
    Filed: March 18, 1983
    Date of Patent: July 3, 1984
    Assignee: E. I. Du Pont de Nemours and Company
    Inventors: Charles T. Berge, Mark P. Mack
  • Patent number: 4458028
    Abstract: This invention relates to a process for forming a catalyst containing chromium and vanadium, by depositing chromium- and vanadium compounds on an inert, particulate inorganic support. The chromium is deposited as a complex of a chromium compound that may be a chromium-1,3-diketocompound with a Group II or III element hydrocarbyl. The vanadium compound can be but need not be a complex of a vanadium compound with a Group II or III element. Not more than one of the chromium- and a vanadium compounds may be the chelate of a 1.3-diketo-compound, whether or not complexed with a Group II or III element hydrocarbyl. The process for polymerizing an olefin using the catalysts of the invention is also disclosed.
    Type: Grant
    Filed: August 5, 1982
    Date of Patent: July 3, 1984
    Assignee: Stamicarbon B.V.
    Inventors: Lambertus J. M. A. van de Leemput, Godefridus A. H. Nooijen
  • Patent number: 4457831
    Abstract: A two-stage catalytic hydroconversion process for heavy hydrocarbon feedstocks usually containing fine particulate solids to produce lower boiling hydrocarbon liquid and gas products. The feedstock is fed into a first stage ebullated bed reactor containing fine sized catalyst and operated at moderate reaction conditions for hydroconversion to produce hydrocarbon gas and liquid fractions, from which a low boiling liquid fraction is separated and withdrawn as a product. The remaining gas and heavier liquid fractions are recombined and fed to a second stage ebullated bed reactor containing larger size catalyst for further hydroconversion reactions at less severe conditions to produce lower boiling hydrocarbon liquid fractions. Following product distillation steps, liquid product fractions are withdrawn and a portion of vacuum bottoms material is recycled to the second stage reactor to provide increased hydroconversion and improved yields of the light hydrocarbon liquid product.
    Type: Grant
    Filed: August 18, 1982
    Date of Patent: July 3, 1984
    Assignee: HRI, Inc.
    Inventor: Jeffrey L. Gendler
  • Patent number: 4456696
    Abstract: Polyurethane foams with excellent physical properties are obtained by using a catalyst composition of a tertiary amine and 2-ethylhexanoic acid.
    Type: Grant
    Filed: October 21, 1982
    Date of Patent: June 26, 1984
    Assignee: Abbott Laboratories
    Inventors: Francis W. Arbir, Daniel S. Raden, Kenneth W. Narducy, Francois M. Casati
  • Patent number: 4456547
    Abstract: A catalyst for polymerizing olefins is the product resulting from mixing in an inert hydrocarbon diluent a mixture of (A) an organomagnesium material, (B) an organic hydroxyl-containing material, (C) a reducing halide source and (D) the reaction product or complex formed from the admixture of a transition metal compound and an organozinc compound.
    Type: Grant
    Filed: October 21, 1982
    Date of Patent: June 26, 1984
    Inventor: Ricardo Fuentes, Jr.