Patents Examined by Philip C. Tucker
  • Patent number: 11975516
    Abstract: Methods and systems are provided for fabricating a composite structure. In one example, the composite structure may include a honeycomb core sandwiched between face sheets. An edge of the honeycomb core may be abraded and a top face sheet may be perforated. As such, a likelihood of delamination of the composite structure during a curing step may be reduced.
    Type: Grant
    Filed: September 1, 2021
    Date of Patent: May 7, 2024
    Assignee: EPIC AIRCRAFT, LLC
    Inventor: Douglas King
  • Patent number: 11975497
    Abstract: A method of manufacturing a component by using a carbon fiber composite material capable of absorbing microwaves. The method includes the step of providing a mold made of materials that is penetrated by the microwaves and have a mold cavity inside, cladding the carbon fiber composite material on an inflatable member and placing the inflatable member cladded with the carbon fiber composite material in the mold cavity, softening the carbon fiber composite material by microwave heating, and inflating the softened carbon fiber composite materials through the inflatable member for enabling the softened carbon fiber composite materials to be formed and solidified in the mold cavity to obtain the component. By means of the aforesaid method, the throughput time of manufacturing the component can be effectively shortened.
    Type: Grant
    Filed: September 30, 2021
    Date of Patent: May 7, 2024
    Assignee: YMA CORPORATION
    Inventor: Jing-Bin Chiang
  • Patent number: 11975484
    Abstract: Freeform, additive manufacturing equipment, processes and products, including residential, commercial and other buildings. A movable extruder places extrudate that solidifies in open space to create “scaffolding” or “skeletons” of buildings and other products. Elongated extrudate elements are fused to each other or connected by other means to form a cellular structure. Filler material such as polymeric insulating foam may simultaneously or thereafter be placed within the cellular structure to contribute desired strength, rigidity, insulative, barrier or other properties. Finish materials may also be applied.
    Type: Grant
    Filed: March 5, 2020
    Date of Patent: May 7, 2024
    Assignee: Branch Technology, Inc.
    Inventors: Robert Platt Boyd, IV, Christopher Weller, Anthony DiSanto, Melody Rees, Bruce Hilbert
  • Patent number: 11975492
    Abstract: A method of additive manufacturing utilizing selective layer deposition includes measuring a transfuse force between a transfuse roller and a part build surface. An angular position of the transfuse roller is measured over time. A component of a transfuse force variation that is periodic in a rotational period of the transfuse roller is estimated, and a vertical position between the transfuse roller and the part build surface is adjusted to reduce pressure variations in transfuse roller force on the build part surface.
    Type: Grant
    Filed: September 6, 2019
    Date of Patent: May 7, 2024
    Assignee: Evolve Additive Solutions, Inc.
    Inventor: Andrew Rice
  • Patent number: 11975462
    Abstract: Evaporative cooling system (1) having a closed fluid circuit operating at below atmospheric pressure to remove heat from a mould assembly (3). The system (1) includes a cooling fluid supply source (5) connected to a mould assembly (3) to supply cooling fluid in liquid phase to hollow cooling chambers (13) of the mould assembly (3). Heat is removed by evaporation of the cooling fluid upon contact with the internal wall surfaces (29) of the cooling chamber (13). The rate of heat removal is regulated by controlling flow of fluid and/or pressure within the system in response to a) temperature measurements in the mould assembly (3), and/or b) pressure measurements with the fluid circuit, such that the cooling chamber (13) remains substantially free of cooling fluid in the liquid phase with cooling fluid entering the chamber (13) evaporating upon contact with the internal wall surfaces of the chamber (13).
    Type: Grant
    Filed: February 16, 2018
    Date of Patent: May 7, 2024
    Assignee: BILLIO PTY LTD
    Inventor: Laurent Fossaert
  • Patent number: 11969962
    Abstract: A method for repairing composite components includes positioning repair material within a repair region of a composite component formed of a composite material. Furthermore, the method includes heating the repair region to a first temperature. Additionally, the method includes heating a remaining portion of the composite component to a second temperature. Moreover, the method includes melt infiltrating the repair region with an infiltrant to densify the repair material. The first temperature is at or above a melting point of the infiltrant and the second temperature is less than the melting point.
    Type: Grant
    Filed: September 25, 2020
    Date of Patent: April 30, 2024
    Assignee: General Electric Company
    Inventors: Herbert Chidsey Roberts, Timothy P. Coons, Gregory Willis
  • Patent number: 11969790
    Abstract: An additive manufacturing system includes a high power laser to form a laser beam directed against a light valve. An active light valve cooling system is arranged to remove heat from the light valve and a heat exchanger is connected to the active light valve cooling system. A heat exchange fluid is circulated through the active light valve cooling system and the heat exchanger.
    Type: Grant
    Filed: October 28, 2021
    Date of Patent: April 30, 2024
    Assignee: Seurat Technologies, Inc.
    Inventors: Drew W. Kissinger, Susanne Kras, James A. DeMuth, Andrew J. Bayramian, Francis L. Leard, Cote LeBlanc
  • Patent number: 11967530
    Abstract: Provided is a method for producing a GaN layered substrate, comprising the steps of: subjecting a C-plane sapphire substrate 11 having an off-angle of 0.5° to 5° to a high-temperature nitriding treatment at 800° C. to 1,000° C. to carry out a surface treatment of the C-plane sapphire substrate; carrying out epitaxial growth of GaN on the surface of the surface-treated C-plane sapphire substrate 11 to produce a GaN film carrier having a surface of an N polar face; forming an ion implantation region 13ion by carrying out ion implantation on the GaN film 13; laminating and joining a support substrate 12 with the GaN film-side surface of the ion-implanted GaN film carrier; and separating at the ion-implanted region 13ion in the GaN film 13 to transfer a GaN thin film 13a onto the support substrate 12, to produce a GaN layered substrate 10 having, on the support substrate 12, a GaN thin film 13a having a surface of a Ga polar face.
    Type: Grant
    Filed: June 11, 2019
    Date of Patent: April 23, 2024
    Assignee: SHIN-ETSU CHEMICAL CO., LTD.
    Inventors: Sumio Sekiyama, Yoshihiro Kubota
  • Patent number: 11964439
    Abstract: A reinforcement structure includes an adherend, such as a metal plate, and a reinforcement sheet adhering thereto. The reinforcement sheet includes a front layer containing a plurality of fibers, a core material layer, and an adhesive layer. The reinforcement structure is capable of intensively reinforcing a first corner portion of the adherend and obtaining an improvement in strength.
    Type: Grant
    Filed: October 31, 2018
    Date of Patent: April 23, 2024
    Assignee: NITTO DENKO CORPORATION
    Inventors: Kazuhiro Fuke, Masatsugu Koso
  • Patent number: 11964437
    Abstract: Systems and methods for printing a manufacturing object using solvent melding by additive manufacturing are provided. Build data is uploaded to a controller for creating the manufacturing object. A recoater individually deposits multiple layers of granulized build material within a build box. A printhead deposits a solvent configured to meld the build material at respective areas of the multiple layers in accordance with said build data following deposit of each of the multiple layers of the build material within the build box.
    Type: Grant
    Filed: March 29, 2022
    Date of Patent: April 23, 2024
    Inventor: Mark Lamoncha
  • Patent number: 11964459
    Abstract: A system and method for removing a backing from a ply of composite material is disclosed. The system includes a roller having a roller axis and a roller surface that circumscribes the roller axis. The system also includes an adhesion feature disposed on the roller surface. The system further includes a roller drive to move the roller along a travel path that is perpendicular to the roller axis and to rotate the roller about the roller axis.
    Type: Grant
    Filed: October 14, 2022
    Date of Patent: April 23, 2024
    Assignee: The Boeing Company
    Inventors: Travis R. Adams, Charles A. Rhodes, Benjamin Richards, Juliette Dubon, Adam Martinez, Eric E. Moyes, Timothy J. Luchini, Augustus J. Ellis
  • Patent number: 11958281
    Abstract: A decorative layer removal tool for flooring is configured with a removal shaft and either a drill attachment or handle to remove the decorative layer from a plank. The removal shaft includes a threaded end to attach to either the handle or drill attachment. The handle can be used when the user wishes to manually rotate the shaft and remove the decorative layer; the drill attachment can be used with a power drill for a motorized removal. The removal shaft includes a slit that extends from an unthreaded end to the threaded side. In typical implementations, the slit may not extend to the shaft's threads. At least a portion of the slit is used to receive the decorative surface layer from a plank, thereby enabling the decorative layer's removal.
    Type: Grant
    Filed: September 3, 2021
    Date of Patent: April 16, 2024
    Assignee: TSC International Products, LLC
    Inventor: Adam Baker
  • Patent number: 11953139
    Abstract: Methods, apparatus or equipment and systems for lining conduits, e.g., preferably subterranean pipelines and passageways, such as sewers, with a liner impregnated with a curable resin in order to secure the conduit against ingress or egress of liquids.
    Type: Grant
    Filed: January 24, 2023
    Date of Patent: April 9, 2024
    Assignee: Perma-Liner Industries, LLC
    Inventor: Kevan Taylor
  • Patent number: 11955605
    Abstract: To improve durability of an all-solid-state battery, a method of manufacturing an all-solid-state battery includes: obtaining a stack having an anode active material layer, a cathode active material layer, a first solid electrolyte layer, and a second solid electrolyte layer, the first solid electrolyte layer and the second solid electrolyte layer being disposed between the anode active material layer and the cathode active material layer, the second solid electrolyte layer containing a sublimational filler; densifying the stack; and subliming the sublimational filler from the second solid electrolyte layer.
    Type: Grant
    Filed: January 12, 2022
    Date of Patent: April 9, 2024
    Assignee: TOYOTA JIDOSHA KABUSHIKI KAISHA
    Inventor: Ippei Goto
  • Patent number: 11955106
    Abstract: An acoustic system is disclosed. The acoustic system includes a sound absorptive substrate, and a rigid polyester shell configured to be positioned over the sound absorptive substrate. The rigid polyester shell is configured to be mounted on an interior surface of a building such that at least some sound waves pass through the rigid polyester shell. The shell is configured to provide aesthetic features to the acoustic system.
    Type: Grant
    Filed: October 8, 2018
    Date of Patent: April 9, 2024
    Assignee: Auralex Acoustics Inc
    Inventors: Benjamin A. Carlisle, Mark A. Kauffman, Mark Henderson, Andrew Symons, Eric T. Smith
  • Patent number: 11951690
    Abstract: A method for processing massive fiber bundles includes massive fiber-bundle formation and massive materials handling, wherein plural small-diameter bundles are unified, while more or less preserving their legacy cross-sectional form. It also includes bending, such as to create non-linear preforms, and preform-charge fabrication. Embodiments of the invention operate to help preserve a desired fiber alignment throughout a part fabricated from relatively large-diameter fiber bundles.
    Type: Grant
    Filed: December 30, 2021
    Date of Patent: April 9, 2024
    Assignee: Arris Composites Inc.
    Inventors: J Scott Perkins, Bert D. Mannhalter, Riley Reese
  • Patent number: 11946170
    Abstract: A method for manufacturing a deodorant and antibacterial protective cloth includes: providing a first fiber thread and a second fiber thread, where the first fiber thread is a core-spun yarn formed by a blended slurry, a nano metal solution, a plurality of inorganic particles, and a plurality of thermoplastic polyurethane colloidal particles, the thermoplastic polyurethane colloidal particles are hot melted and then wrapped around a peripheral side of a core thread of the core-spun yarn for isolation from an outer wrapping layer of the core-spun yarn, and the second fiber thread is the same as the first fiber thread or is a single-thread yarn formed by the blended slurry and the nano metal solution; and intersecting and laminating the first fiber thread and the second fiber thread to form a plurality of bonding layers.
    Type: Grant
    Filed: September 16, 2021
    Date of Patent: April 2, 2024
    Assignee: QUANN CHENG INTERNATIONAL CO., LTD.
    Inventor: Hsing-Hsun Lee
  • Patent number: 11946689
    Abstract: A vacuum insulated refrigerator structure includes an outer wrapper having a first opening and a first edge extending around the first opening. A liner has a second opening and second edge extending around the second opening. The liner is disposed inside the wrapper with the first and second edges being spaced apart to form a gap therebetween. An insulating thermal bridge extends across the gap, and an airtight vacuum cavity is formed between the wrapper and the liner. The thermal bridge includes elongated first and second channels having sealant disposed therein, and the first and second edges are disposed in the first and second channels, respectively. Porous core material may be disposed in the vacuum cavity.
    Type: Grant
    Filed: December 28, 2020
    Date of Patent: April 2, 2024
    Assignee: Whirlpool Corporation
    Inventors: Abhay Naik, Lorraine J. Westlake, Lakshya J. Deka
  • Patent number: 11938702
    Abstract: A method for laminating glass sheets is disclosed. A sandwich structure sheet moving in a heating furnace on rollers is heated by two-sided hot air blasting which is carried out by several successive blowing aperture sections, and, to reduce or prevent the formation of air bubbles in finished laminated glass, the heating of the rear end of the sandwich structure sheet is prevented by cutting off the hot air blasting of at least one blowing aperture section when the rear edge of the sandwich structure sheet approaches the blowing aperture section. An apparatus for laminating glass sheets is also disclosed, comprising a heating furnace, a pair of press rolls and means for establishing location data on the sandwich structure sheet. The heating furnace is provided with a roller track, a blower, a heating resistor, an air distribution conduit, and several successive blowing boxes with closing means.
    Type: Grant
    Filed: September 14, 2021
    Date of Patent: March 26, 2024
    Assignee: GLASTON FINLAND OY
    Inventor: Jussi Niemioja
  • Patent number: 11938685
    Abstract: Disclosed is a welding machine for synthetic resins. The welding machine for synthetic resins performs welding of fabrics using ultrasonic waves and through preheating sufficient not to burn off a coating solution on the surfaces of the fabrics using hot air so as to achieve rapid and firm welding due to concentrated molecular decomposition and melting on the bonding surface between the fabrics, allows both an ultrasonic horn and a welding wheel to be rotated vertically so as to achieve rapid and stable entry of the fabrics and welding of the fabrics while preventing the fabrics from slipping, and achieves stable welding of various fabrics through adjustment of pressing force of the welding wheel depending on the thickness or the material of the fabrics, etc.
    Type: Grant
    Filed: September 2, 2022
    Date of Patent: March 26, 2024
    Inventor: Han-na Seo