Abstract: An apparatus and a process for forming an oval shaped duct, as well as a round duct for all required sizes and thicknesses for an AC system, in one continuous operation where two driving rolls advance a flat metal sheet to a multi-positioning bending roll, where the bending roll is moveable to a bending position for different curvatures and a non-bending position. The driving rolls advance the sheet through while the bending roll bends the sheet to form the curved sides, and the bending roll in the non-bending position form the flat sides of the oval shaped duct. A position sensor detects the position of the flat metal sheet in the rolls to control the location along the sheet where the bending roll is moved to either of the bending or non-bending positions while the driving rolls are stopped.

Abstract: According to an embodiment of the invention, a rolling equipment includes two coiler furnaces; a plurality of mill stands provided between the two coiler furnaces, the plurality of mill stands being for reverse rolling; and an induction heater provided between the plurality of mill stands, the induction heater implementing a heated temperature increase in a designated reverse rolling or in each reverse rolling, the heated temperature increase being in a hot strip longitudinal direction and width direction. Thus, the hot strip temperature distribution can be improved.

Abstract: The invention relates to a bending press (3) and to a method for bending sheet metal in relation to a work piece (2). The bending press (3) comprises a machine frame (7) on which lower and upper clamping jaws (5, 6) are arranged, having first and second reshaping edges. A bending tool (41) having a bending edge (42) is arranged on a bending bar (43). The bending tool (41) is mounted about a swivel axis (46) such that same can swivel. The swivel axis (46) can be moved into both a position above and a position below a work piece contact plane (40). In a position above the work piece contact plane (40), the bending edge (42) is oriented down-wards in the direction of a first reshaping edge, and in a position below the work piece contact plane (40), said bending edge is oriented upwards in the direction of the second reshaping edge. The invention also relates to a method for reshaping, in particular bending, sheet metal in relation to a work piece (2).

Abstract: An apparatus includes an anvil having a first end and second end, and a press head reciprocally mounted relative to the anvil. The apparatus further includes an induction heater having a workpiece discharge end mounted adjacent the first end of the anvil, and a plurality of first station dies secured to the anvil. The first station dies each form at least a portion of a first contour. A plurality of second station dies are also secured to the anvil, the second station dies each defining at least a portion of a second contour.

Abstract: A fine blanking cam die for removing a slug from a workpiece includes an axially moveable punch, laterally moveable cam dies and a driver engaged with at least one of the cam dies. The laterally moveable cam dies define an aperture to receive the punch. Movement of the driver causes movement of at least one of the cam dies such that a side force is applied to a slug of material being formed as the punch travels through the workpiece.

Abstract: An apparatus for forming a tire bead may include a rotatable bead former having a front portion and a back portion. The rotatable bead former may include a first step with a first diameter, the first step having at least a first bead-engaging surface circumnavigating an axis and configured to receive a first tire bead, and a second step located closer to the back portion than the first step, the second step having a second diameter different than the first diameter, and the second step having a second bead-engaging surface circumnavigating the axis and configured to receive a second tire bead.

Abstract: A reinforcing bar binding machine is provided with a feed means for feeding a wire from a wire reel rotatably mounted on a binding machine body, a braking means for braking a rotation of the wire reel, and a control means that starts a braking to the rotation of the wire reel by the braking means after the wire is fed to a predetermined amount by the feed means.

Abstract: A safety power assist for a manual press is provided. In another aspect, a press includes a tool, a manual actuator, a switch and an automatically powered actuator. A further aspect of the present press employs a spring which must be compressed beyond a predetermined pinching force before a switch is activated, where switch activation causes an automatically powered actuator to advance a workpiece-contacting punch or tool.

Abstract: A method for manufacturing a molded member is provided wherein the base metal sheet is subjected to multi-stage drawing to manufacture the molded member, including a tubular body and a flange formed at an end portion of the body. The multi-stage drawing includes: preliminary drawing for forming a preliminary body having a body element from the base metal sheet; at least one compression drawing performed after the preliminary drawing and forming the body by drawing the body element while applying a compressive force to the body element; and at least one finishing ironing performed after the at least one compression drawing.

Abstract: A shaping tool for shaping a portion of a workpiece. The shaping tool includes a clamping assembly with a clamping device having multiple clamping segments and a compressing head having a depression on one end for forming a portion of the workpiece. The compression head including an attachment feature on the opposing side for connecting to a shaping piston of a shaping assembly. The compression head and the clamping device being structurally connected in a circumferential manner as a single tool unit and are arranged on a common longitudinal axis together with the shaping assembly, which is actuated by fluid pressure and together with the clamping assembly.

Abstract: A method is presented for hot forming sheets having arcuate shapes. The method includes providing a die having a first and second clamping section. The first clamping section has a first arcuate pressing surface and the second clamping section has a complementary second arcuate pressing surface. The clamping sections have a plurality of heaters disposed therein. The die is heated to a predetermined temperature. The clamping sections are spaced apart by a predetermined distance. A precursor sheet is positioned therebetween such that the precursor sheet is spaced apart from the first arcuate pressing surface by a spacing distance. The clamping sections are pressed into engagement with the precursor sheet to form a production sheet having a predetermined shape by engagement with the first pressing surface and the second pressing surface and a predetermined pressing force for a predetermined pressing time.

Abstract: A container for use in a metal extrusion press includes a mantle having an elongate axial bore therein, the bore having a first transverse axis orthogonal to a second transverse axis, and a plurality of longitudinally extending heating elements accommodated by the mantle adjacent the bore. The heating elements are individually controllable for controlling a thermal profile within the container. The container also includes a plurality of temperature sensors configured to measure the thermal profile within the container. The temperature sensors include a first temperature sensor and a second temperature sensor positioned on opposite sides of the first transverse axis, and a third temperature sensor and a fourth temperature sensor positioned on opposite sides of the second transverse axis.

Abstract: A precision high cyclic rate metal forming toolpack is disclosed for ironing processes used to produce can or other bodies and preforms of ultra-high precision. An example of the toolpack provides improved centering, dampening and force attenuation response. In an example, the toolpack may be implemented with integrated feedback communication and sensoring. An example of the toolpack also provides unified coolant distribution, including enhanced locational intelligence of infinitely variable tooling positions. An example of the toolpack also provides improved axial and longitudinal articulation for improved tool tracking and floatation. The toolpack may enable improved product quality, throughput, manufacturing efficiency, reduced costs, and reduced labor.

Abstract: The present invention provides a mold fixing structure capable of easily performing work in which a mold carried into a machine is fixed to a mold mounting surface of the machine, and work in which the mold fixed to the mold mounting surface is carried out to the outside of the machine.

Abstract: A method of forming a part from a blank includes positioning the blank within a forming die. Water is introduced between the blank and the forming die. The water is heated to form steam between the blank and the forming die. The blank is reshaped within the forming die to form the part while the steam is disposed between the blank and the forming die. The steam forms a cushion between the blank and the forming die to reduce friction therebetween. A lubricant is not applied to the blank prior to being positioned in the forming die. Therefore, the formed part does not require a washing step after being formed.

Abstract: An apparatus (31) for forming an annular part (53) includes a punch (2) having a forming end with an external surface (32) shaped to correspond to the shape of the annular part (53). The apparatus further includes a clamping arrangement (3, 5) for clamping a large diameter end of a preform (4) and a gripping arrangement (6, 7) for adjustably gripping a small diameter end of the preform (4). An actuation system is provided for facilitating relative coaxial movement only between the punch (2). the clamping arrangement (3, 5) and the gripping arrangement (6, 7).

Abstract: A handling device is provided. The handling device has a holding unit which has at least one holding element with which the part to be bent which is to be received and is arranged on a loading surface can be gripped on one of its flat sides by forces acting in a pulling manner on one side of the flat side at a plurality of successive locations in the longitudinal direction, that the holding unit for its part can be pivoted relative to a pivoting carrier unit about a first pivot axis parallel to the longitudinal direction, that the pivoting carrier unit can be pivoted relative to a pivoting carrier base about a second pivot axis which extends parallel to the first pivot axis, that the pivoting carrier base can be moved by means of a carrier base moving unit in a direction transverse to the second pivot axis.

Abstract: The invention discloses a hard-rolling roller head with two separate housings for deep rolling the outside radii of adjoining crankpins of a split-pin crankshaft. The hard-rolling roller head provides an effective support of the two housings against one another, when machining split-pin crankshafts, and simultaneously prevents the upper areas of these housings from drifting apart.

Abstract: A formed material manufacturing method according to present invention includes the steps of forming a convex formed portion by performing at least one forming process on a surface treated metal plate, and performing ironing on the formed portion using an ironing mold after forming the formed portion. The ironing mold includes a punch that is inserted into the formed portion, and a die having a pushing hole into which the formed portion is pushed together with the punch. An inner peripheral surface of the pushing hole extends non-parallel to an outer peripheral surface of the punch, and the inner peripheral surface is provided with a clearance that corresponds to an uneven plate thickness distribution, in the pushing direction, of the formed portion prior to the ironing relative to the outer peripheral surface to ensure that an amount of ironing applied to the formed portion remains constant in the pushing direction.

Abstract: A rebar tying device is configured to tie a plurality of rebars by a wire. The rebar tying device includes a feeder configured to feed the wire wound around a reel by a rotation of a feeding motor; a guide configured to guide the wire fed by the feeder to around the plurality of rebars; a cutter configured to cut the wire fed by the feeder at a predetermined position; a twister configured to twist the wire around the plurality of rebars; a battery configured to supply power to the feeding motor; and a control unit. The control unit configured to control a feeding length of the wire by controlling an energizing time of the feeding motor based on a predetermined feeding length of the wire.