Abstract: Tantalum powder that is highly spherical is described. The tantalum powder can be useful in additive manufacturing and other uses. Methods to make the tantalum powder are further described as well as methods to utilize the tantalum powder in additive manufacturing processes. Resulting products and articles using the tantalum powder are further described.

Abstract: A method for obtaining a lead-free or low lead content brass billet subjects a mixture of lead-free or low lead content brass chips and graphite powder to extrusion, either direct or inverted. The method obtains lead-free or low lead content brass billets.

Abstract: A method of making a capsule 2 for hot isostatic pressing (HIPing) comprises: (i) selecting a first sheet of metal; (ii) subjecting the first sheet to a forming process, for example die forming, thereby to define a first member 4a of the capsule; (iii) securing said first member to one or more other members thereby to define at least part of a capsule for HIPing.

Abstract: A method of charging a pre-packaged charge in a metallurgical or refining furnace includes providing a disposable metal container having at least one attachment member and forming a pre-packaged charge by loading scrap material into the metal container. The method also includes releasably coupling the at least one attachment member of the container to a lifting device, and then de-coupling the pre-packaged charge from the lifting device so that the combination of the scrap material and the disposable metal container are charged in the furnace.

Abstract: A process for additive manufacture of an article including conjoined first and second metals, wherein the first metal includes one of steel and titanium and the second metal includes another of the steel and the titanium. The process comprises arranging an interface layer of a third metal on a substrate of the first metal, wherein the third metal is capable of forming an alloy with the first metal and capable of forming an alloy with the second metal. The process further comprises supplying a consumable form of the second metal to a locus of the interface layer and heating the locus of the interface layer in an non-reactive environment. In this process, the heating fuses the consumable form of the second metal to render a fused form of the second metal and joins the fused form of the second metal to the interface layer.

Abstract: The present invention relates to a hot stamped component, a precoated steel sheet used for hot stamping, and a hot stamping process. The hot stamped component of the present invention is provided with a coating of aluminium or an aluminium alloy on at least one surface of the base steel, the coating is produced by interdiffusion between the base steel and a precoating of aluminium or aluminium alloy, and the coating has a thickness of 6 to 26 ?m.

Abstract: A three-dimensional (3D) printer includes an ejector having a nozzle. The 3D printer also includes a heating element configured to heat a solid metal in the ejector, thereby causing the solid metal to change to a liquid metal within the ejector. The 3D printer also includes a coil wrapped at least partially around the ejector. The 3D printer also includes a power source configured to supply one or more pulses of power to the coil, which cause one or more drops of the liquid metal to be jetted out of the nozzle. The 3D printer also includes a substrate configured to support the one or more drops as the one or more drops solidify to form a 3D object. The 3D printer also includes a gas source configured to cause an oxygen concentration to be less than about 5% proximate to the one or more drops, the 3D object, or both.

Abstract: Components made of a metal matrix composite and methods for the manufacture thereof. The metal matrix composite contains TiB2 particles, Al3Ti particles, and particles of an intermetallic compound of aluminum and at least one rare earth element dispersed in an aluminum matrix. Methods include casting a first melt to produce an ingot, remelting the ingot to form a second melt, forming a powder from the second melt using an atomization process, and fabricating a component utilizing the powder in an additive manufacturing process. The ingot and the powder include an aluminum matrix that contains dispersions of TiB2 particles and Al3Ti particles.

Abstract: In accordance with one aspect of the present disclosure, there is provided a steel material for a tailor-welded blank, including 0.04 to 0.06 wt % of carbon (C), 1.2 to 1.5 wt % of manganese (Mn), 0.01 to 0.10 wt % of titanium (Ti), 0.01 to 0.10 wt % of niobium (Nb), and the balance of iron (Fe) and inevitable impurities; having a tensile strength (TS) of 550 MPa or greater, a yield strength (YS) of 300 MPa or greater, and an elongation (EL) of 20% or greater; and having a dual-phase structure of ferrite and martensite.

Abstract: A method of forming a part includes metal binder jet printing a first green component with a first attachment interface, de-powdering the first green component, assembling the first green component with a second component comprising a second attachment interface and forming an assembly such that the first attachment interface and the second attachment interface are adjacent to each other. The assembly is sintered such that volumetric shrinkage of at least the first green component creates a compressive force across the first attachment interface and the second attachment interface, and the compressive force across the first attachment interface and the second attachment interface and heat from the sintering results in a metallurgical bond across the first attachment interface and the second attachment interface such that a monolithic part is formed.

Abstract: Implementations provide gas atomized metal matrix composite (“GAMMC”)-based feedstock for cold spray additive manufacturing (“CSAM”) enabling complex structural repairs. The feedstock is prepared by arranging a metal matrix composite (MMC) material in a gas atomization system, wherein the MMC material includes metal particles and ceramic particles. The feedstock is further prepared by performing gas atomization of the MMC material using the gas atomization system to atomize the MMC material, and producing a feedstock powder comprised of metal particles that are embedded with the ceramic particles from the atomized MMC material. The GAMMC-based feedstock comprises metallic (for binding to the substrate of the damaged part) and ceramic (for reinforcement) particles bonded together such that the ceramic particles bond directly to and within the metallic particles.

Abstract: In accordance with one aspect of the present disclosure, there is provided a steel material for a tailor-welded blank, including 0.04 to 0.06 wt % of carbon (C), 1.2 to 1.5 wt % of manganese (Mn), 0.01 to 0.10 wt % of titanium (Ti), 0.01 to 0.10 wt % of niobium (Nb), and the balance of iron (Fe) and inevitable impurities; having a tensile strength (TS) of 550 MPa or greater, a yield strength (YS) of 300 MPa or greater, and an elongation (EL) of 20% or greater; and having a dual-phase structure of ferrite and martensite.

Abstract: A composite material having an alloy matrix including titanium, aluminum, niobium, manganese, boron, and carbon is disclosed. The composite material includes, by atomic percentage, 40.0% to 50.0% Al, 1.0% to 8.0% Nb, 0.5% to 2.0% Mn, 0.1% to 2.0% B, and 0.01% to 0.2% C. The composite material is doped with a solid lubricant such as MoS2, ZnO, CuO, hexagonal boron nitride (hBN), WS2, AgTaO3, CuTaO3, CuTa2O6, or combinations thereof. Components composed of the composite material exhibit increased ductility at room temperature and reduced fracture tendency, resulting in improved durability.

Abstract: A system may include a powder source; a powder delivery device; an energy delivery device; and a computing device. The computing device may be configured to: control the powder source to deliver metal powder to the powder delivery device; control the powder delivery device to deliver the metal powder to a surface of an abrasive coating; and control the energy delivery device to deliver energy to at least one of the abrasive coating or the metal powder to cause the metal powder to be joined to the abrasive coating.

Abstract: A method comprises providing a molten aluminum alloy selected from the group consisting of 6000 series aluminum alloys comprises chromium (Cr) in a range of between 0.001 wt % to 0.05 wt %. The molten aluminum alloy is formed into a formed body having beta-AlFeSi particles. The formed body is solution heat treated at a temperature in a range of 1,025-1,050° F. to form a heat-treated body. The solution heat treating transforms substantially all of the beta-AlFeSi particles into alpha-AlFeSi particles such that the heat-treated body is substantially free of the beta-AlFeSi particles.

Abstract: The invention relates to a method for producing a semi-finished product comprising a foamable core comprising a foamable mixture that comprises at least one first metal having an aluminum content of at least approximately 80 wt. %, in relation to the quantity of the at least one first metal, and at least one foaming agent, wherein a layer of at least one second metal in the form of a non-foamable solid material and with an aluminum content of at least approximately 80 wt. %, in relation to the quantity of the at least one second metal, is respectively applied to at least one first and second surface of the core. The invention also relates to a corresponding semi-finished product and to the use of such a semi-finished product for foaming a metal.

Abstract: A method of providing an article having a set of directional channels, including a first directional channel, therein is described. The method comprises preparing a mixture including particles comprising a first material and a first binding agent. The method comprises providing an article precursor by surrounding a pattern comprising a second material with the mixture. The method comprises heating the article precursor thereby coalescing the particles to provide the article. The method comprises removing the pattern by reacting the second material to form a gaseous product, thereby providing the set of directional channels in the article, wherein the set of directional channels corresponds with the removed pattern. Such an article is also described.

Abstract: A method comprises providing a molten aluminum alloy selected from the group consisting of 6000 series aluminum alloys comprises chromium (Cr) in a range of between 0.001 wt % to 0.05 wt %. The molten aluminum alloy is formed into a formed body having beta-AlFeSi particles. The formed body is solution heat treated at a temperature in a range of 1,025-1,050° F. to form a heat-treated body. The solution heat treating transforms substantially all of the beta-AlFeSi particles into alpha-AlFeSi particles such that the heat-treated body is substantially free of the beta-AlFeSi particles.

Abstract: A composite cemented carbide roll comprising an inner layer made of an iron-based alloy, and an outer layer made of cemented carbide which is metallurgically bonded to an outer peripheral surface of the inner layer; the cemented carbide of the outer layer comprising 55-90 parts by mass of WC particles and 10-45 parts by mass of an Fe-based binder phase having a particular composition; a shaft member and a shaft end member being metallurgically bonded to at least one axial end of the inner layer; the inner layer being made of an iron-based alloy containing 2.0% or more in total by mass of at least one selected from the group consisting of Cr, Ni and Mo; and the shaft member and the shaft end member being made of an iron-based alloy containing 1.5% or less in total by mass of at least one selected from the group consisting of Cr, Ni and Mo.

Abstract: A method of forming a high temperature sensor includes preparing a substrate having a surface from an electrically insulative material having a first coefficient of thermal expansion (CTE), preparing an electrical conductor from a metal material having a second CTE that is different from the first CTE, and creating an interface between the electrical conductor and the substrate with a CTE blending medium that is provided between the substrate and the electrical conductor. The CTE blending medium accommodates differing thermal expansion rates of the substrate and the electrical conductor at temperatures of at least 700° C.