Patents Examined by Ryan M Ochylski
  • Patent number: 11446873
    Abstract: In the field of producing three-dimensional objects by additive manufacturing, methods and apparatuses are provided for transporting powdered build material that is used for the production of three-dimensional objects. In order to furnish a simple, reliably operating, and maintenance-free solution for material transportation from one space to another while simultaneously influencing gas exchange between the two spaces, in particular while maintaining gas separation of the spaces, it is proposed that a powder column be formed with the build material, which column influences the gas exchange, in particular prevents a gas exchange between the spaces.
    Type: Grant
    Filed: November 20, 2017
    Date of Patent: September 20, 2022
    Assignee: FIT AG
    Inventor: Carl Fruth
  • Patent number: 11440261
    Abstract: Systems for thermal control of additive manufacturing comprise a build volume within which a part is additively manufactured; a heat source positioned relative to the build volume and configured to actively deliver heat to discrete sections of the part as it is being additively manufactured; and a controller operatively coupled to the heat source and configured to direct delivery of heat from the heat source to discrete sections of the part as it is being additively manufactured to impart desired physical properties to the part. Methods of additively manufacturing a part comprise additively building a part from a feedstock material; and actively heating discrete sections of the part as the part is being additively built to impart desired physical properties to the part.
    Type: Grant
    Filed: November 8, 2016
    Date of Patent: September 13, 2022
    Assignee: The Boeing Company
    Inventors: Mark Stewart Wilenski, Faraón Torres, Nick Shadbeh Evans, Samuel F. Harrison, Michael Patrick Kozar
  • Patent number: 11440252
    Abstract: A nozzle is configured for receiving and dispensing a 3D printer filament. The nozzle includes a barrel, a heating element, and an end tip. The barrel has an internal bore and an exterior surface. The internal bore has a filament receiving end and a filament discharge end. A heat break is defined in the exterior surface of the barrel. The heating element is proximate the filament discharge end. The heating element includes a heating wire wrapped around the exterior surface of the barrel. The end tip is proximate the filament discharge end. The 3D filament is received in the filament receiving end heated by the heating element and dispensed through end tip proximate the filament discharge end.
    Type: Grant
    Filed: February 6, 2019
    Date of Patent: September 13, 2022
    Assignee: ESSENTIUM, INC.
    Inventors: Erik John Gjovik, William Jack MacNeish, III, Jason Greene, Iris Gisey Euan Waldestrand
  • Patent number: 11420369
    Abstract: In an aspect, a mold stack may comprise two adjacent components, one at least partially defining a vent adjustable between a molding configuration and a cleaning configuration. A junction of the components may be adjustable between a molding configuration, wherein mating faces contact one another to define a parting line, and a cleaning configuration, wherein mating faces are separated to create a molding cavity extension therebetween and an auxiliary melt barrier prevents uncontrolled flashing from the extension. In another aspect, a mold shut height adjustment mechanism may include a mold component movable along an operational axis of the mold, a stop member, movable along the axis relative to the mold component, having first and second stops for providing first and second gaps on the front and back sides, respectively, of the mold component when the stop member is deployed, and a spacer for use in selectively deploying the stop member.
    Type: Grant
    Filed: May 28, 2020
    Date of Patent: August 23, 2022
    Assignee: Husky Injection Molding Systems Ltd.
    Inventors: Sven Kmoch, Ralf Walter Fisch, Derek Robertson McCready, Renato Papa, Maxfield Paul Bradshaw
  • Patent number: 11420263
    Abstract: A gas shield for an additive manufacturing system includes a bracket and a flexible curtain mounted to the bracket. A method of additively manufacturing includes removably mounting a gas shield to at least partially segregate a powder dispenser and a chamber.
    Type: Grant
    Filed: February 5, 2019
    Date of Patent: August 23, 2022
    Assignee: Raytheon Technologies Corporation
    Inventors: Lawrence Binek, Zachary Ryan Gibbons, Jesse R. Boyer
  • Patent number: 11420403
    Abstract: In manufacturing a contact lens, a contact lens mould arrangement in which the engagement between the mould halves is unconstrained and at least one mould half is sufficiently pliable or flexible that during the curing of the contact lens composition at one mold half may move or flex relative to the other to define a post-cure mould cavity of smaller volume than the precure mould cavity and during which the curvatures of the first and/or second mould surfaces are allowed to change provides a significantly more efficient manufacturing process and enables one mould half to be readily utilized as a blister cup for contact lens packaging.
    Type: Grant
    Filed: December 18, 2018
    Date of Patent: August 23, 2022
    Assignee: DAYSOFT LIMITED
    Inventor: Ronald Hamilton
  • Patent number: 11413824
    Abstract: A three-dimensional shaping system includes a three-dimensional shaping apparatus and a control apparatus. The control apparatus analyzes path data including a plurality of paths indicating a route along which a nozzle moves relative to a shaping table of the three-dimensional shaping apparatus, and generates shaping data by adding a stop command to the path data in order to temporarily stop change of a relative position and temporarily close an opening and closing mechanism at the time of switching two consecutive paths, when a length of the two consecutive paths or an angle at which the two consecutive paths are connected satisfies a predetermined condition.
    Type: Grant
    Filed: October 16, 2019
    Date of Patent: August 16, 2022
    Inventor: Satoshi Yamazaki
  • Patent number: 11407147
    Abstract: In various embodiments, a vapor condensation thermoplastic part finishing technique is provided that smooths and ensures color saturation of thermoplastic parts. The technique uses nonhazardous vapor condensation to rapidly heat a thermoplastic part to a temperature higher than its melting temperature. The part then may be cooled to a temperature lower than its melting temperature (and preferable lower than its glass-transition temperature. In some cases, evaporation may be employed to rapidly cool the part. Condensation and, where applicable evaporation, may be promoted by pressure changes to the nonhazardous vapor (e.g., increasing pressure to above atmospheric pressure and then decreasing pressure back to atmospheric pressure), exposure of the part to a separately-heated cloud of nonhazardous vapor (e.g., moving the part into and then out of the separately-heated cloud or injecting and then stopping injection of separately-heated vapor), or by other techniques.
    Type: Grant
    Filed: June 10, 2020
    Date of Patent: August 9, 2022
    Assignee: Entropie Systems, Inc.
    Inventor: Robert Kaiser
  • Patent number: 11407034
    Abstract: A system and method for additive manufacturing by laser melting of a material. The system includes a plurality of laser heads and a powder bed surface. The laser heads are independently movable linearly across the entire powder bed surface.
    Type: Grant
    Filed: July 3, 2018
    Date of Patent: August 9, 2022
    Assignee: OmniTek Technology Ltda.
    Inventor: Antonio Carlos Alvarez Fasano
  • Patent number: 11400183
    Abstract: A bioprinter comprises one or more dispensing units. Each dispensing unit may include (i) a syringe including a hollow body and a plunger dimensioned to translate in the body wherein the body has an exit orifice; (ii) an actuator in contact with a proximal end of the plunger; (iii) a controller for moving the actuator; and (iv) a nozzle having a wall defining a fluid path extending from an inlet of the nozzle to an outlet of the nozzle. The inlet of the nozzle is in fluid communication with the exit orifice of the syringe body. The nozzle includes a fluid passageway in fluid communication with a source of fluid and the fluid path. The bioprinter can be used in a method of preparing microtissue comprising dispensing a bioink from one or more dispensing units of the bioprinter on a plate. The microtissue may comprise cartilage cells or tumor cells or liver cells.
    Type: Grant
    Filed: September 2, 2016
    Date of Patent: August 2, 2022
    Assignee: The General Hospital Corporation
    Inventors: Yonggang Pang, Brian Grottkau
  • Patent number: 11400647
    Abstract: A method for improving z-axis strength of a 3D printed object is disclosed. For example, the method includes printing a three-dimensional (3D) object with a polymer and magnetic particles, heating the 3D object to a temperature at approximately a melting temperature of the polymer, and applying a magnetic field to the 3D object to locally move the magnetic particles in the polymer to generate heat and fuse the polymer around the magnetic particles to improve a z-axis strength of the 3D object.
    Type: Grant
    Filed: March 13, 2020
    Date of Patent: August 2, 2022
    Assignee: Xerox Corporation
    Inventors: Chunliang Lu, Christopher Wolfe, John Ianni, Mark Mercandetti, John Pawlak, Chieh-Min Cheng
  • Patent number: 11370170
    Abstract: A gas concentration meter includes a first gas concentration detection sensor capable of detecting at least a gas concentration in a first concentration range, a second gas concentration detection sensor capable of detecting at least a gas concentration in a second concentration range, and a control unit. An upper limit value of the second concentration range is lower than an upper limit value of the first concentration range, and a lower limit value of the second concentration range is lower than a lower limit value of the first concentration range. The control unit is configured to output either the lower limit value of the first concentration range or the upper limit value of the second concentration range as an indication value when an output signal of the first gas concentration detection sensor corresponds to a gas concentration lower than the lower limit value of the first concentration range.
    Type: Grant
    Filed: April 7, 2020
    Date of Patent: June 28, 2022
    Assignee: Sodick Co., Ltd.
    Inventor: Katsutaka Muranaka
  • Patent number: 11345088
    Abstract: A movable raw material processing unit for an additive manufacturing device for manufacturing a solid article comprises a housing comprising a transport device for disengaging the raw material processing unit from the additive manufacturing device. The raw material processing unit comprises a raw material container unit, a build unit and a raw material distribution unit.
    Type: Grant
    Filed: February 6, 2019
    Date of Patent: May 31, 2022
    Assignee: SINTRATEC AG
    Inventors: Christian von Burg, Dominik Solenicki
  • Patent number: 11345073
    Abstract: An apparatus for transforming a preform into a container filled with liquid filling material includes a mold that forms a mold head, a sterilization system, a chamber that is common to a group of mold heads, an evacuation system that is connected to the chamber, and conduit lines, each of which connects a mold head to the chamber. The sterilization system sterilizes the interior of the preform while it is in sealing engagement with the mold head. The evacuation system creates a vacuum in the preform. Liquid filling material enters the preform under pressure and causes it to transform into a container.
    Type: Grant
    Filed: February 17, 2014
    Date of Patent: May 31, 2022
    Assignee: KHS GmbH
    Inventor: Ludwig Clüsserath
  • Patent number: 11345079
    Abstract: A liquid discharge apparatus to form a three-dimensional object with a plurality of layers of ink laminated includes a stage; a discharge head to discharge photocurable ink, toward the stage, for each layer in a height direction of the three-dimensional object; a driver to move the discharge head or the stage relative to the other; an irradiation device to cure the ink, for each layer, with curing light irradiation; and circuitry. The circuitry causes the discharge head to discharge the ink, according to slice data indicating a printing region and a non-printing region in each layer generated by sliding in the height direction of the three-dimensional object, corresponding to movement of the discharge head; and change, in each layer, illuminance of the curing light in the printing region and the non-printing region in accordance with a state of the printing region and the non-printing region indicated by the slice data.
    Type: Grant
    Filed: February 15, 2019
    Date of Patent: May 31, 2022
    Assignee: Ricoh Company, Ltd.
    Inventor: Takashi Tsuchida
  • Patent number: 11338522
    Abstract: The invention relates to a method for calibrating an apparatus for producing an object by means of additive manufacturing. The apparatus comprises a process chamber, as well as a support for positioning the object in relation to a surface level of a bath of material to be solidified. A solidifying device is arranged for emitting a beam of radiation on the surface level for solidifying a selective part of said material. The solidifying device comprises a focus member for adjusting a focus setting. The method according to the invention comprises the steps of controlling the solidifying device for making test patterns at different focus settings. A calibration system with a sensor unit is used for determining characteristics of test patterns, and a calibrated focus setting is determined based on the characteristics.
    Type: Grant
    Filed: September 19, 2018
    Date of Patent: May 24, 2022
    Assignee: ADDITIVE INDUSTRIES B.V.
    Inventors: Erwin Wijn, Rob Peter Albert Van Haendel, Mark Herman Else Vaes
  • Patent number: 11325302
    Abstract: A system and method are provided enabling higher precision in composite based additive manufacturing (‘AM”). The method includes staging a fibrous material such as carbon fiber sheets by potentially cutting to length and placing a sheet onto an elevator. Above the elevator is a gantry that holds a moveable print head and a powder deposition device as well as an excess powder recapture device. A liquid is placed onto the fiber by the print head such that when the subsequent step of dusting the area with a plastic powder, the powder sticks to the area where the liquid was imaged. Subsequently, excess powder is removed and pressure and potentially heat are applied to sinter the layer and compress to the desired height.
    Type: Grant
    Filed: January 31, 2019
    Date of Patent: May 10, 2022
    Assignee: Xerox Corporation
    Inventor: James Lawton Giacobbi
  • Patent number: 11325301
    Abstract: 3D bioprinting apparatus, and a three-dimensional bioprinting method utilizing the apparatus. The 3D bioprinting apparatus comprises a printer frame (14). A 3D bioprinting pen device (4) is arranged on the printer frame (14) and includes a detachable printing pen (1).
    Type: Grant
    Filed: February 27, 2017
    Date of Patent: May 10, 2022
    Inventors: Qing Jiang, Liya Zhu, Lan Li, Zongan Li, Kelou Li, Jianfei Yang
  • Patent number: 11314165
    Abstract: The present invention provides a forming apparatus that forms a composition on a substrate using a mold including a contact region to be brought into contact with the composition, comprising: a deformation unit configured to deform the contact region; and a controller configured to perform, for each of a first shot region and a second shot region on the substrate, a process of bringing the contact region and the composition on the substrate into contact with each other while controlling the deformation of the contact region, wherein an area where the mold faces the substrate during the process is different between the first and second shot regions, and wherein the controller is configured to change, between the first and second shot regions, a process condition for bringing the contact region and the composition into contact with each other.
    Type: Grant
    Filed: October 3, 2019
    Date of Patent: April 26, 2022
    Assignee: CANON KABUSHIKI KAISHA
    Inventors: Setsuo Yoshida, Tosiya Asano
  • Patent number: 11287077
    Abstract: A CIPP liner reel system for managing the utilization and deployment of CIPP liners. The CIPP liner reel system generally includes a frame connected to a reel and drive unit. The drive unit is connected to the reel to control the rotation of its core. This core contains an opening that provides access to a connector unit within the core. This connector unit can be used to connect the reel to the end of a CIPP liner using a strap. Rotation of the core causes CIPP liner to wind on to or unwind from the reel. The reel may also contain a left guide member and a right guide member to assist in controlling the process of winding and unwinding the CIPP liner. The frame may also include a tractor connector that enables the CIPP liner reel system to be coupled to and transported by a tractor without affecting its operation.
    Type: Grant
    Filed: February 2, 2020
    Date of Patent: March 29, 2022
    Assignee: Subsurface, Inc.
    Inventors: Gary H. Strom, Brandon G. Strom