Patents Examined by S. Behrooz Ghorishi
  • Patent number: 11874599
    Abstract: Provided is a method of providing a patterned layer (50). The method comprises providing (2, 3A, 3B) a substrate (10) having a surface (11) to which a compound is applied. The compound has at least one condensable group which is reactive with surface groups on the surface of the substrate by condensation reaction. The compound also has a basic group for accepting protons. A layer of a polycondensable imprinting composition (30) is applied (4) onto the layer of the compound. The imprinting composition layer is imprinted (5A, 5B, 5C) with a patterned stamp. During the imprinting, polycondensation of the imprinting composition leads to forming of the patterned layer. Further provided is the patterned layer itself, as well as an optical element and an etch mask, each of which comprises the patterned layer.
    Type: Grant
    Filed: June 16, 2021
    Date of Patent: January 16, 2024
    Assignee: Koninklijke Philips N.V.
    Inventor: Marcus Antonius Verschuuren
  • Patent number: 11865790
    Abstract: A method involves heating fiber-reinforced semi-finished products of differing wall thickness to a required temperature above the glass transition range or the matrix melting temperature of a plastic matrix of the semi-finished product to be heated. In a first step, the semi-finished product to be heated is heated by thermal conduction to below the glass transition range or the matrix melting temperature. In a further step, the remaining amount of heat for reaching the required temperature above the glass transition range or the matrix melting temperature is introduced by thermal radiation or thermal convection.
    Type: Grant
    Filed: January 18, 2019
    Date of Patent: January 9, 2024
    Assignee: ENGEL AUSTRIA GMBH
    Inventors: Stefan Wuschko, Paul Zwicklhuber
  • Patent number: 11858170
    Abstract: A method for producing a honeycomb structure 1 having a slit 12 includes: a first step of preparing a honeycomb structure 1 being free from slit, and forming the slit 12 leaving at least a part of the outer peripheral wall 10 or the partition wall 11; after the first step, a second step of filling the slit 12 with a joining material 13; and after the second step, a third step of removing at least a part of the outer peripheral wall 10 or the partition wall 11 left in the first step to obtain the honeycomb structure 1 having the slit 12 that divides the honeycomb structure 1.
    Type: Grant
    Filed: October 29, 2021
    Date of Patent: January 2, 2024
    Assignee: NGK INSULATORS, LTD.
    Inventor: Yuto Naito
  • Patent number: 11850792
    Abstract: A method for calibrating an apparatus for producing an object by additive manufacturing, the apparatus including a process chamber for receiving a bath of material to be solidified by exposure to electromagnetic radiation, a support for positioning the object in relation to the surface level of the bath of material, and a solidifying device for solidifying a selective layer-part of the material on the surface level by electromagnetic radiation, the method including controlling the solidifying device to make a first test mark at a first delay setting, controlling the solidifying device to make a second test mark at a second delay setting different from the first delay setting, and determining a delay setting based on at least the first test mark and the second test mark.
    Type: Grant
    Filed: May 26, 2020
    Date of Patent: December 26, 2023
    Assignee: ADDITIVE INDUSTRIES B.V.
    Inventors: Sandra Susan Poelsma, Erwin Wijn
  • Patent number: 11845236
    Abstract: A method for fabricating a composite structure. A first section for the composite structure is formed in which the first section has a first end with a chevron shape, wherein first composite layers in the first section has a first step pattern at the first end. A second section for the composite structure is formed in which the second section has a second end with a counterpart shape to the chevron shape and in which second composite layers in the second section have a second step pattern at the second end. The first end the second end are positioned such that a first composite layer in the first composite layers in the first step pattern overlap the second composite layers in the second step pattern at a splice location.
    Type: Grant
    Filed: March 12, 2018
    Date of Patent: December 19, 2023
    Assignee: The Boeing Company
    Inventors: James R. Kendall, Raviendra Sidath Suriyaarachchi, Paul D. Shaw
  • Patent number: 11840027
    Abstract: A device for shaping a blank for forming a thermoplastic structural part, the blank comprising reinforcing fibres embedded in a thermoplastic matrix, said shaping device comprising a support member for supporting a blank along a longitudinal axis, at least one heating member, at least one inclination member configured to modify the inclination of at least one part of the longitudinal portion of the blank at an angle of inclination that can be parameterised with respect to the horizontal plane in a plane transverse to the longitudinal axis, and a movement system from upstream to downstream along the longitudinal axis of the heating member and of the inclination member relative to the support member so as to successively modify the inclination of a part of each longitudinal portion of the blank.
    Type: Grant
    Filed: May 22, 2019
    Date of Patent: December 12, 2023
    Assignee: AIRBUS ATLANTIC
    Inventor: Pierre Magnin
  • Patent number: 11833719
    Abstract: An imprint apparatus that performs an imprint process for bringing a protruding portion of a mold into contact with a composition on a substrate is provided. The apparatus comprises a first illuminator configured to emit light for curing the composition, a second illuminator including a scanner configured to scan beam-like light for curing the composition, and a controller configured to control exposure such that in a state where the composition and the protruding portion are in contact with each other, the light from the first illuminator is emitted to the composition at a position corresponding to a first region of the protruding portion, and control the scanner such that the light from the second illuminator is emitted to the composition at a position corresponding to a second region different from the first region of the protruding portion.
    Type: Grant
    Filed: October 20, 2020
    Date of Patent: December 5, 2023
    Assignee: Canon Kabushiki Kaisha
    Inventor: Kenji Yoshida
  • Patent number: 11834896
    Abstract: An insulated glass assembly line generally includes a first and second automated lite picker, a washer, a vertical gas filling and wetting station, a robot, and an applicator station.
    Type: Grant
    Filed: July 9, 2021
    Date of Patent: December 5, 2023
    Assignee: Erdman Automation Corporation
    Inventor: Morgan Donohue
  • Patent number: 11835855
    Abstract: An imprint apparatus that performs an imprint process of forming a pattern on a shot region of a substrate using a mold is provided. The apparatus comprises a mold holder for holding the mold, and a deformation mechanism for deforming a pattern region of the mold held by the mold holder. Based on a response property of the mold when the force is applied to the mold by the deformation mechanism, a setting load is applied to the mold by the deformation mechanism before the mold and the imprint material are brought into contact with each other, and the pattern region of the mold is deformed by the deformation mechanism, after the mold and the imprint material have been brought into contact with each other, so as to reduce an overlay error between the shot region and the pattern region.
    Type: Grant
    Filed: August 2, 2021
    Date of Patent: December 5, 2023
    Assignee: CANON KABUSHIKI KAISHA
    Inventor: Satoshi Iino
  • Patent number: 11835854
    Abstract: An imprint device includes a load port for receiving a substrate to be processed, a sensor that acquires information from the substrate about a film on the substrate, and a primer forming unit configured to receive the substrate from the load port. A controller is configured to select primer process conditions corresponding to the film information. The primer forming unit receives primer process conditions from the controller and forms a primer layer on the substrate over the film. The primer layer is formed according to the selected process conditions. An imprinting unit of the imprint device is configured to receive the substrate from the primer forming unit and perform imprint lithography on the substrate.
    Type: Grant
    Filed: February 18, 2020
    Date of Patent: December 5, 2023
    Assignee: KIOXIA CORPORATION
    Inventors: Kasumi Okabe, Hirokazu Kato, Kei Kobayashi, Daizo Muto
  • Patent number: 11822234
    Abstract: The present invention provides an imprint apparatus for performing imprint processing of forming a pattern of an imprint material on a substrate by using a mold, the imprint apparatus including a forming unit including an outlet configured to blow out a gas towards the substrate side from the mold side and configured to form, by the gas, an air flow that surrounds a space between the mold and the substrate, and a control unit configured to control the forming unit when the imprint processing is consecutively performed on a plurality of shot regions on the substrate after an uncured imprint material has been supplied thereto.
    Type: Grant
    Filed: July 14, 2020
    Date of Patent: November 21, 2023
    Assignee: CANON KABUSHIKI KAISHA
    Inventors: Shinichi Shudo, Toshiaki Suzuya
  • Patent number: 11822236
    Abstract: The present invention provides a mold including a pattern to be transferred to an imprint material on a substrate using an imprint apparatus, the mold including: a pattern region in which the pattern is arranged; and a peripheral region surrounding the pattern region and configured to shield light, wherein the pattern region includes a first portion, which is arranged with a mark used to measure a relative position with respect to a substrate mark provided on the substrate and through which an image of the substrate mark passes, and a second portion through which an image of a stage mark provided on a stage holding the substrate passes.
    Type: Grant
    Filed: May 12, 2022
    Date of Patent: November 21, 2023
    Assignee: CANON KABUSHIKI KAISHA
    Inventors: Tomomi Funayoshi, Atsushi Kimura, Hiroshi Sato
  • Patent number: 11813775
    Abstract: This concerns a screw pump for the extrusion of plastic materials, which is extremely compact and so it can be inserted in-line in a plastic material filtration system, encapsulating within it a duct parallel to the axis of the screw.
    Type: Grant
    Filed: July 16, 2021
    Date of Patent: November 14, 2023
    Inventor: Erica Canaia
  • Patent number: 11787121
    Abstract: An additive manufacturing method is provided for building a manufacturing object by building of repeating formation of one of a sintered portion or a fused portion by selectively heating a thinly developed powder material within a working region on the basis of drawing data derived from three-dimensional data of the manufacturing object and further formation of a new thin layer on one of the sintered portion or the fused portion. The additive manufacturing apparatus includes one or more channels connecting the inside and the outside of the region, and introduces a fluid into a crack progressing into the un-fused powder material through the channel after completion of building to forcibly cool one of the sintered portion or the fused portion, and the un-fused powder material.
    Type: Grant
    Filed: January 6, 2021
    Date of Patent: October 17, 2023
    Assignee: TOKYO METROPOLITAN INDUSTRIAL TECHNOLOGY RESEARCH INSTITUTE
    Inventor: Ryuichi Kobayashi
  • Patent number: 11780173
    Abstract: Methods of forming a mirror by bonding a faceplate to a core structure using adhesive formulations that include: (1) a binder comprising 40 to 60 weight % monoaluminum phosphate and 40 to 60 weight % water, the binder constituting 25 to 35 weight % of the adhesive formulation and, (2) a composition that includes a first set of particles having a coefficient of thermal expansion equal to or less than 0.05 ppm/° C. and diameters between 1 to 60 micrometers and a second set of particles having a coefficient of thermal expansion equal to or less than 0.05 ppm/° C. and diameters between 0.05 to 1 micrometers, the first set of particles constituting 80 to 85 weight % of the composition, the second set of particles constituting 15 to 20 weight % of the composition; the composition constituting 65 to 75 weigh % of the adhesive formulation.
    Type: Grant
    Filed: April 29, 2022
    Date of Patent: October 10, 2023
    Assignee: Eagle Technology, LLC
    Inventors: Tukaram Hatwar, Rebecca Borrelli, Stephen Oliver, James T. Mooney
  • Patent number: 11780159
    Abstract: An additive manufacturing device performs preliminary heating of a powder material laid and leveled in an irradiation region of an electron beam by irradiating the powder material with the electron beam and manufacturing an additively manufactured article thereafter by irradiating the powder material with the electron beam and melting the powder material. The additive manufacturing device includes a beam emitting unit emitting the electron beam and irradiating the powder material with the electron beam. When the preliminary heating is performed, the beam emitting unit performs irradiation with the electron beam along an irradiation path in a first direction and performs irradiation with the electron beam thereafter along an irradiation path in a second direction set at a jump distance from the irradiation path in the first direction as a direction opposite to the first direction.
    Type: Grant
    Filed: October 30, 2018
    Date of Patent: October 10, 2023
    Assignee: IHI CORPORATION
    Inventor: Kenta Shionuma
  • Patent number: 11760032
    Abstract: A three dimensional printing system includes a vertical support, a support plate, a resin vessel, a fluid spill containment vessel, and a light engine. The support plate is affixed to the vertical support at a proximal end. The support plate has an inner surface defining a first central opening. The resin vessel is supported above the support plate and has an inner edges surrounding a second central opening. The resin vessel includes a transparent sheet that closes the second central opening. The fluid spill containment vessel is supported below the support plate and includes a transparent window. The light engine is supported below the fluid spill containment vessel. The first central opening, the second central opening, and the window laterally overlap to provide an optical path whereby the light engine can project light upwardly to a build plane in the resin vessel.
    Type: Grant
    Filed: April 20, 2021
    Date of Patent: September 19, 2023
    Assignee: 3D SYSTEMS, INC.
    Inventor: Christopher Tanner
  • Patent number: 11746036
    Abstract: A method of recycling glass fiber-reinforced polymer composite materials that can provide improved quality recycled glass fiber is described. More particularly, the method comprises pyrolysis of glass fiber-reinforced polymer composite scrap and/or end-of-life material and the subsequent immersion of the pyrolyzed glass fibers in a molten salt bath, e.g., comprising molten potassium nitrate. Immersion in the molten salt bath can eliminate char from the pyrolyzed fibers, as well as removing residual inorganic materials. In addition, immersion in the molten salt bath can strengthen the glass fiber, which can result in the recovery or avoidance of tensile strength losses normally incurred through traditional char removal processes.
    Type: Grant
    Filed: November 5, 2019
    Date of Patent: September 5, 2023
    Assignee: University of Tennessee Research Foundation
    Inventor: Ryan S. Ginder
  • Patent number: 11738522
    Abstract: An in-situ melt processing method for forming a fiber thermoplastic resin composite overwrapped workpiece, such as a composite overwrapped pressure vessel. Carbon fiber, or other types of fiber, are combined with a thermoplastic resin system. The selected fiber tow and the resin are prepared for impregnation of the tow by the resin. The resin is melted; and, carbon fiber is impregnated with the melted resin at the filament winding machine delivery head. The molten state of the composite is maintained and is applied, in the molten state, to the heated surface of a workpiece. The portion of the surface being wrapped is heated to the melting point of the thermoplastic resin so that the molten composite more efficiently adheres to the heated surface of the workpiece and so that the uppermost layer of fiber resin composite is molten when overwrapped resulting in better adherence of successive layers to one another.
    Type: Grant
    Filed: June 16, 2021
    Date of Patent: August 29, 2023
    Assignee: Teijin Carbon America, Inc.
    Inventor: Peter Shpik
  • Patent number: 11717382
    Abstract: A method for producing an orthodontic or dental appliance includes laminating a layer of polyethylene terephthalate (PET) with a layer of polyethylene to form a multilayer film, forming the multilayer film into the shape of an orthodontic appliance, trimming the formed film to a desired shape, and removing the layer of polyethylene. In one embodiment, the appliance is a multi-layer structure formed from two adjacent layers of PET with a plurality of functional elements such as sensors or actuators between the two layers.
    Type: Grant
    Filed: October 11, 2018
    Date of Patent: August 8, 2023
    Assignee: HIT Health Intelligent Technologies AG
    Inventor: Markus Hirsch