Abstract: A portable tubing bender configured to automatically bend a portion of tubing according to a defined set of bend specifications, including a desired number of bends and a desired angle for each bend. The portable tubing bender including a driver configured to rotate a driven shaft and a first rotational output, a reductive gear set operably coupling the driven shaft to an output shaft, a bender shoe couplable to the output shaft, the bender shoe defining an arcuate channel configured to receive tubing during bending operations, and an automatic feed mechanism configured to advance the tubing relative to the bender shoe from an initial position to a bend position.

Abstract: An apparatus for determining an angle of a handle of a pipe bender includes a sensor configured to determine an orientation angle of the sensor and a display configured to display the orientation angle of the sensor. The apparatus further includes a housing configured to attach to the handle of the pipe bender. The sensor is within the housing.

Abstract: A tool for repair and maintenance of a rail extending about the perimeter of a bed, the rail separated from the bed by a predetermined distance. The tool comprises a shaft with first and second sides. The first side has a curved surface, and the shaft has a cross-section normal to the curved surface with a maximum width that is less than the predetermined distance. A flange extends from the second side, the combined shaft and flange having a cross-section normal to the curved surface with a maximum width that is at least the predetermined distance.

Abstract: A semi-automatic adjustment device for suppressing tension fluctuations during a rolling process of an ultra-thin strip includes a semi-automatic tension regulator, a semi-automatic tuned mass damper of variable stiffness and damping, a coiler, a tension roller and a twenty-high roller system. The semi-automatic tension regulator is disposed between the coiler and the tension roller, the semi-automatic tuned mass damper of variable stiffness and damping is disposed between the tension roller and the twenty-high roller system. The semi-automatic adjustment device can be used to reduce a short-time fluctuation impact of tension during startup and shutdown of a twenty-high roll mill when the twenty-high rolling mill rolls an ultra-thin strip, improve system stability, absorb the continuous micro disturbances generated during the rolling process of the twenty-high roll mill, and achieve flexible and stable adjustment of tension during the rolling process.

Abstract: A needle bending assembly configured to at least temporarily contain a needle can include a first housing section, a second housing section, and a coupling element coupled between the first housing section and the second housing section. The first housing section defines a first cavity configured to at least temporarily contain a first section of the needle. The second housing section defines a second cavity configured to at least temporarily contain a second section of the needle forming a distal tip. The coupling element is configured such that when the needle is contained within the housing sections, movement of the second housing section relative to the first housing section results in a bending of the needle at a location corresponding to the coupling element.

Abstract: A machine for repairing motorcycle rims includes a frame, straightening devices having actuators for straightening deformations of the rim displaceable by the frame, a vertical support shaft adjustable with respect to the frame structure, configured to support the rim. The machine also includes a head base coupleable to an intermediate bedplate of the frame, a head rotatably coupleable to the head base, configured to rotate freely or actuated by transmission means, locking units adjacent to the head, configured to lock the rotation of the head, a fastening device coupleable to the head, configured to, in combination with the vertical support shaft, fasten the rim crossing through and/or resting on a hub of the rim; and a machining device mounted in a movable manner in the frame, configured to machine the rim.

Abstract: A forge and method of forging is provided. The forge converts an asymmetric railroad rail to a symmetric railroad rail through a combination of vertical and horizontal forging operations. The rail is linearly translated to heating and forging stations on a roller table. The asymmetric to symmetric conversion can be completed without the need for reorienting the rail except along a single translational axis.

Abstract: Shear-assisted extrusion assemblies are provided. The assemblies can include a billet containing assembly containing a billet comprising a billet outer material and a billet inner material in at least one cross-section; a tool operably engaged with the billet; an extrudate receiving channel configured to receive extrudate from the tool, wherein the extrudate comprises extruded outer material and extruded inner material in at least one cross-section, the extruded outer material being the same material as the billet outer material, and the extruded inner material being the same as the billet inner material. Methods for producing multi-material shear-assisted extrudate are also provided.

Abstract: A shaping method for a double pipe includes: bending the double pipe with a specified curvature to form a bent portion in the double pipe; and arranging the bent portion on a first shaping die having a first shaping surface at a position biased inward or outward in a curvature radius direction of the bent portion relative to the first shaping surface, wherein the first shaping surface is configured to shape a first outer surface of both outer surfaces of the bent portion that are located on both sides of a plane including a central axis of the bent portion, and pressing the bent portion arranged on the first shaping die by a second shaping die having a second shaping surface configured to shape a second outer surface of the both outer surfaces of the bent portion.

Abstract: Provided is construction which is able to downsize an orbital forging device comprising a spherical seat with shaft that swings and rotates with a molding die. The end section on the other side in the axial direction of the swinging shaft 13 is supported with respect to the driving mechanism 17 in a state where the movement toward one side in the axial direction (lower side) is prevented, and a member for preventing the swinging shaft 13 from moving toward the one side in the axial direction with respect to the frame 10 is not assembled in a section which is located between the convex spherical seat 14 and the driving mechanism 17 in the axial direction of the swinging shaft 13.

Abstract: A device for cold working pipe elements has two or more cams, each having a gear which meshes with a pinion to turn all of the cams. Each cam has a cam surface with a region of increasing radius and may have a region of constant radius extending around a cam body. Each cam also has a traction surface extending around a cam body. A region of reduced radius in each cam surface is aligned with a gap in the traction surface of each cam. The regions of reduced radius and gaps provide clearance for insertion and removal of the pipe element between the cams to form a circumferential groove when the cams are rotated.

Abstract: A hybrid method for forming a material blank includes placing a material blank to be deformed between a die and a blank-holder. The material blank is deformed by stamping using at least one punch in order to obtain a pre-stamped material blank. A cavity, wherein, on one hand, the at least one punch having pre-stamped the material blank and, on the other, at least one pair of electrodes are located, is filled with liquid. The pre-stamped material blank is placed in contact with the liquid of the cavity, and at least one electrical discharge is generated between the at least one pair of electrodes in such a way as to deform the pre-stamped material blank against the die.

Abstract: The present invention discloses a preparation method for a metal material, including: horizontally placing a to-be-prepared metal material between wavy surfaces of a female die and a male die; connecting a press machine with the male die; pressing the metal material through the male die, so that the metal material makes complete contact with the male die and the female die; ejecting the pressed metal material; horizontally overturning the metal material, and then placing the metal material between the wavy surfaces of the female die and the male die; repeatedly performing the pressing and overturning processes until accumulated strain of the metal material meets a requirement; and taking out the metal material after the deformed metal material is flattened by a plane die. According to the present invention, a large-size nano grained material can be manufactured.

Abstract: A method for cold working pipe elements use two or more cams, each having a gear which meshes with a pinion to turn all of the cams. Each cam has a cam surface with a region of increasing radius and may also have a region of constant radius extending around a cam body. Each cam may also have a traction surface extending around a cam body. The method includes contacting the pipe element with a plurality of cam surfaces simultaneously at a plurality of locations on the pipe element and rotating the pipe element, thereby simultaneously rotating the cam surfaces. Each cam surface engages the pipe element with an increasing radius and a region of constant radius if present to deform the pipe element and form the groove.

Abstract: The invention relates to a device for rolling, in particular for stepped rolling, of rolling stock with at least one pair of rolls and at least one linear drive arranged downstream of the pair of rolls in the rolling direction, which together with the pair of rolls can apply tensile stress to the rolling stock, and with means for detecting the tensile stress. In order to enable an improved method of flexibly rolling stock, the rolling device is characterized by means for detecting the tensile stress and by a control device for controlling the drive power of the linear drive as a function of the tensile stress detected, in order optionally to vary the tensile stress applied to the stock or to keep the tensile stress constant as the drive speeds behind the roll gap change. The invention also relates to a method of rolling the rolling stock using such a device.

Abstract: This invention concerns a tubular element for a gas pressure vessel of an airbag module, in particular of a vehicle, wherein the tubular element (1) consists of high-strength steel, has a first and a second end (17, 18) and from the first end (17) to the second end (18) the tubular element (1) has an undeformed section (11), a transition section (12) and a tapering section (13) and on the tapering section (13) at least one radially outwardly extending collar (14) is formed, characterized in that the collar (14) is separated from the transition section (12) by a first length section (130) having an outer diameter (A1) smaller than the outer diameter (A2) of the collar (14) and the wall thickness of the collar (14) is greater than the wall thickness of the first length section (130). Furthermore, the invention concerns a gas pressure vessel and a process for manufacturing a tubular element according to the invention (1).

Abstract: The present invention relates to a drawing die (10) for working depressions(76) of a sheet-metal component (26), in particular of a motor vehicle, comprising a load-bearing structure (12), at least one supporting portion (16), which is fastened or can be fastened on the load-bearing structure (12) and with which the drawing die (10) can be placed on the sheet-metal component (26), characterized by a drawing means (28) which can be connected to the sheet-metal component (26) and is mounted on the load-bearing structure (12), and a moving device (36), which is mounted on the load-bearing structure (12) and by means of which the drawing means (28) can be moved in relation to the sheet-metal component (26), wherein at least the load-bearing structure (12) is formed from a fiber-reinforced plastic (52).

Abstract: A hollow preform impact extruded from a metal billet to produce a progressing wall at a transition wall thickness. An axially forward portion of the progressing wall is ironed by extrusion past an extrusion point to form a sidewall portion of a lesser thickness. Extruding is stopped while some of the billet remains to form the closed bottom end. The preform has a bottom portion, a sidewall portion and a transition wall portion extending between the bottom portion and the sidewall portion. The transition wall portion is thicker than the sidewall portion and can be formed into at least part of the rim of an expansion shaped container. An impact extrusion punch has a central axis, an axially forward, impact surface for impacting metal to be extruded, a transition region for directing material displaced by the impact surface and a rear extrusion point for ironing material extruded past the transition region.

Abstract: A device for incrementally forming a plurality of workpieces includes a frame configured to receive a workpiece, at least one clamp configured to secure the workpiece to the frame, a first sacrificial material layer configured to be secured to at least one surface of the workpiece, and a first forming tool configured to impart a first force directly to the first sacrificial material layer and incrementally form the workpiece to a desired geometry based on a tool path of the first forming tool. The frame, the at least one clamp, the first sacrificial material layer, and the first forming tool are configured to impart a first force directly to the first sacrificial material layer secured to at least one surface of a first workpiece with the first forming tool and incrementally form the first workpiece to a desired geometry based on a tool path of the first forming tool.

Abstract: A method of radial incremental forming a component having a component inner mold line (IML) includes providing a mandrel having geometry configured to mate with the IML. The method also includes inserting the mandrel into a tubular workpiece composed of a formable material, to thereby sleeve the workpiece over the mandrel. The method additionally includes mounting the workpiece sleeved over the mandrel onto a drive mechanism configured to rotate the mandrel and having a forming tool configured to shift relative to the workpiece. The method further includes regulating, according to provided toolpath instructions, the drive mechanism to rotate the workpiece sleeved over the mandrel in concert with shifting the forming tool relative to the workpiece to incrementally deform the workpiece therewith over the mandrel and thereby form the component. A tool system having an electronic controller may employ the subject method to radially incrementally form a component.