Patents Examined by Weiping Zhu
  • Patent number: 11738411
    Abstract: Some implementations of the disclosure relate to a lead-free solder paste with mixed solder powders that is particularly suitable for high temperature soldering applications involving multiple board-level reflow operations. In one implementation, the solder paste consists of 10 wt % to 90 wt % of a first solder alloy powder, the first solder alloy powder consisting of an SnSbCuAg solder alloy that has a wt % ratio of Sn:Sb of 0.75 to 1.1; 10 wt % to 90 wt % of a second solder alloy powder, the second solder alloy powder consisting of an Sn solder alloy including at least 80 wt % of Sn; and a remainder of flux.
    Type: Grant
    Filed: April 29, 2021
    Date of Patent: August 29, 2023
    Assignee: INDIUM CORPORATION
    Inventors: Hongwen Zhang, Samuel Lytwynec, Huaguang Wang, Jie Geng, Francis M. Mutuku, Ning-Cheng Lee
  • Patent number: 11680022
    Abstract: A composite sintered material includes a plurality of diamond grains, a plurality of cubic boron nitride grains, and a remainder of a binder phase, wherein the binder phase includes cobalt, a content of the cubic boron nitride grains in the composite sintered material is more than or equal to 3 volume % and less than or equal to 40 volume %, and an average length of line segments extending across continuous cubic boron nitride grains in appropriately specified straight lines extending through the composite sintered material is less than or equal to a length three times as large as an average grain size of the cubic boron nitride grains.
    Type: Grant
    Filed: June 6, 2018
    Date of Patent: June 20, 2023
    Assignees: Sumitomo Electric Industries, Ltd., Sumitomo Electric Hardmetal Corp.
    Inventors: Naoki Watanobe, Takashi Harada, Katsumi Okamura, Akito Ishii, Satoru Kukino, Taisuke Higashi
  • Patent number: 11673192
    Abstract: The invention belongs to the field of amorphous alloys, and more specifically, relates to a method for calibrating the internal temperature field of amorphous alloy prepared by spark plasma sintering. First, the part required for temperature field calibration inside the bulk amorphous alloy sample obtained by spark plasma sintering is cut into a series of small amorphous alloy samples, and the isothermal crystallization treatment is performed to obtain the crystallization time of different parts of the sample. An annealing-isothermal crystallization experiment is performed on the adopted amorphous alloy powder at different annealing temperatures, and the functional relationship between the annealing temperature and the crystallization time is obtained.
    Type: Grant
    Filed: April 6, 2021
    Date of Patent: June 13, 2023
    Assignee: HUAZHONG UNIVERSITY OF SCIENCE AND TECHNOLOGY
    Inventors: Pan Gong, Huaping Ding, Xinyun Wang, Junsong Jin, Lei Deng, Mao Zhang, Xuefeng Tang
  • Patent number: 11666970
    Abstract: Raw material feed into an electric arc furnace (“EAF”) is melted into heated liquid metal at a controlled temperature with impurities and inclusions removed as a separate liquid slag layer. The heated liquid metal is removed from the EAF into a passively heatable ladle wherein it is moved into a refining station where they are placed into a inductively heated refining holding vessel and wherein vacuum oxygen decarburization is applied to remove carbon, hydrogen, oxygen, nitrogen and other undesirable impurities from the liquid metal. The ladle and liquid metal is then transferred to a refining station/gas atomizer having a controlled vacuum and inert atmosphere wherein the liquid metal is poured from an inductively heated atomizing holder vessel into a heated tundish at a controlled rate wherein high pressure inert gas is applied through a nozzle to create a spray of metal droplets forming spherical shapes as the droplets that cool and fall into a bottom formed in the chamber.
    Type: Grant
    Filed: August 20, 2019
    Date of Patent: June 6, 2023
    Assignee: BEEMETAL CORP and TENOVA S.P.A.
    Inventors: Kevin Kemper, Terry Hunsicker, Gus Hiller, Kyle Shoop
  • Patent number: 11651892
    Abstract: A method for producing a composite magnetic body includes: pressure molding a metal magnetic material into a predetermined shape, the metal magnetic material being an Fe—Si-based metal magnetic material; performing a primary heat treatment of heating the metal magnetic material in an atmosphere with a first oxygen partial pressure to form an Si oxide coating film on a surface of the metal magnetic material; and performing a secondary heat treatment of heating the metal magnetic material that has undergone the primary heat treatment in an atmosphere with a second oxygen partial pressure, which is higher than the first oxygen partial pressure, to form an Fe oxide layer at least partially on a surface of the Si oxide coating film.
    Type: Grant
    Filed: March 19, 2018
    Date of Patent: May 16, 2023
    Assignee: PANASONIC INTELLECTUAL PROPERTY MANAGEMENT CO., LID.
    Inventor: Takeshi Takahashi
  • Patent number: 11643711
    Abstract: Provided are a laminate shaped article made of a maraging steel and having excellent toughness, a method for manufacturing the same, and a metal powder for laminate shaping. The laminate shaped article is made of a maraging steel comprising 0.1-5.0 mass % of Ti. When sis is performed on concentration distribution of Ti in a cross section parallel to a lamination direction of the above laminate shaped article, a length of a linear Ti-rich portion having a Ti concentration B of (1.5×A) or more with respect to an average Ti concentration A in the cross section is 15 ?m or less. In addition, the method for manufacturing the laminate shaped article uses a metal powder made of a maraging steel comprising 0.1-5.0 mass % of Ti, and a heat source output is set to 50-330 W and a scanning speed is set to 480-3000 mm/sec during the laminate shaping.
    Type: Grant
    Filed: December 17, 2018
    Date of Patent: May 9, 2023
    Assignee: HITACHI METALS, LTD.
    Inventors: Norihide Fukuzawa, Koichi Sakamaki, Yousuke Nakano, Kousuke Kuwabara, Shiho Fukumoto, Kazuya Saito
  • Patent number: 11644076
    Abstract: The present invention provides a sintered metal friction material that has excellent wear resistance, heat resistance even at high load and has a higher friction coefficient while maintaining a friction coefficient and wear resistance that are hard to decrease, and has a reduced content of copper of less than 5 mass %. There is provided a sintered metal friction material characterized in that the sintered metal friction material comprises a sintered material of a friction material composition, the friction material composition comprises matrix metals and a friction modifier, the matrix metals comprise following 20 to 40 mass % of iron powder, 20 to 40 mass % of nickel powder, 0.5 to 10 mass % of zinc powder, 0.5 to 5 mass, of tin powder, 0.5 to 4 mass % of copper powder and 0.5 to 5 mass % of sintering assist powder.
    Type: Grant
    Filed: November 16, 2017
    Date of Patent: May 9, 2023
    Assignee: TOKAI CARBON CO., LTD.
    Inventors: Makoto Yasuda, Takuya Kinomura
  • Patent number: 11638956
    Abstract: A method of forming a metal component from metal powder which includes exposing the metal powder to an inert gas; consolidating the metal powder into a solid metal; followed by exposing the solid metal to a hot isostatic pressing process to form a metal component, wherein the hot isostatic pressing process has one initial compression cycle followed by at least one decompression and recompression cycle.
    Type: Grant
    Filed: August 7, 2019
    Date of Patent: May 2, 2023
    Assignee: BAE Systems plc
    Inventor: Howard James Price
  • Patent number: 11633815
    Abstract: Provided is a solder paste which uses a conventional flux, and for which long-term preservation is made possible and an easy preservation method can be realized by suppressing changes in the viscosity of the paste over time. This solder paste is provided with a solder powder, a zirconium oxide powder, and a flux, and changes in the viscosity of the paste over time are suppressed.
    Type: Grant
    Filed: March 22, 2019
    Date of Patent: April 25, 2023
    Assignee: SENJU METAL INDUSTRY CO., LTD.
    Inventors: Toru Hayashida, Shunsaku Yoshikawa, Takashi Saito, Kanta Dei
  • Patent number: 11623307
    Abstract: A resin flux solder paste includes a solder powder, and a flux, in which the flux contains at least an epoxy resin, a curing agent, a curing accelerator, and an activator, the epoxy resin contains 10% to 90% by weight of one or more of a biphenyl aralkyl type epoxy resin, a naphthalene type epoxy resin, and a dicyclopentadiene type epoxy resin, having an epoxy equivalent of 200 to 400, with respect to a total amount of the epoxy resin, and the curing agent contains 30% to 95% by weight of a biphenyl aralkyl phenol resin having a hydroxyl group equivalent of 150 to 350 with respect to a total amount of the curing agent, and 5% to 70% by weight of a phenol novolac resin having an allyl group having a hydroxyl group equivalent of 100 to 200 with respect to the total amount of the curing agent.
    Type: Grant
    Filed: April 20, 2021
    Date of Patent: April 11, 2023
    Assignee: PANASONIC INTELLECTUAL PROPERTY MANAGEMENT CO., LTD.
    Inventors: Hirohisa Hino, Koso Matsuno
  • Patent number: 11618213
    Abstract: A process of manufacturing a golf club head includes the steps of generating, via an additive manufacturing process, a golf club head. Generating, via an additive manufacturing process, the golf club head includes the steps of printing a first material, layer by layer, along a first plane, and creating a first blow through aperture that allows air to pass from a front portion of the golf club head to a head cavity disposed within a rear portion of the golf club head. The process further includes blowing excess material out from within the head cavity using the first blow through aperture, and removing excess material formed at one or more material deposits disposed along the golf club head.
    Type: Grant
    Filed: April 17, 2020
    Date of Patent: April 4, 2023
    Assignee: Cobra Golf Incorporated
    Inventors: Ryan L. Roach, Cameron J. Day, Bryce W. Hobbs
  • Patent number: 11618110
    Abstract: A solder paste includes a solder powder; and a flux component containing a compound having at least one carboxyl group protected by a trialkylsilyl group.
    Type: Grant
    Filed: October 19, 2020
    Date of Patent: April 4, 2023
    Assignee: PANASONIC INTELLECTUAL PROPERTY MANAGEMENT CO., LTD.
    Inventors: Naomichi Ohashi, Koso Matsuno, Yasuhiro Okawa
  • Patent number: 11613794
    Abstract: A superconductivity stabilizing material used for a superconducting wire and which is formed of a copper material containing at least one of additive elements selected from Ca, Sr, Ba, and rare earth elements in a range of 3 ppm by mass or more and 100 ppm by mass or less in total, with a remainder being Cu and unavoidable impurities, in which the total concentration of the unavoidable impurities, excluding O, H, C, N, and S which are gas components, is 5 ppm by mass or more and 100 ppm by mass or less, the half-softening temperature thereof is 200° C. or lower, the Vickers hardness thereof is 55 Hv or more, and the residual resistance ratio (RRR) thereof is 50 or more and 500 or less.
    Type: Grant
    Filed: October 30, 2018
    Date of Patent: March 28, 2023
    Assignee: MITSUBISHI MATERIALS CORPORATION
    Inventors: Kosei Fukuoka, Yuki Ito, Kazunari Maki
  • Patent number: 11608540
    Abstract: A grain-oriented electrical steel sheet of an embodiment of the present invention comprises Si: 1.0% to 7.0% and Y: 0.005% to 0.5% by wt %, and the remainder comprising Fe and other inevitable impurities, and 10 pieces or less of inclusions comprising Y and having a diameter of 30 nm to 5 ?m per area of 1 mm2.
    Type: Grant
    Filed: December 21, 2017
    Date of Patent: March 21, 2023
    Assignee: POSCO CO., LTD
    Inventors: Chang Soo Park, Kyu-Seok Han, Hyung Don Joo, Jae Kyoum Kim, Woo-Sin Kim
  • Patent number: 11591675
    Abstract: Steel sheet low in cost and improved in fatigue characteristics without causing a drop in the cold formability, characterized in that it comprises an inner layer and a hard layer on one or both surfaces of the inner layer, a thickness of the hard layer is 20 ?m or more and 40% or less of the thickness of the steel sheet, an average micro-Vickers hardness of the hard layer is 240 HV or more and less than 400 HV, an amount of C of the hard layer is 0.4 mass % or less, an amount of N is 0.02 mass % or less, a variation of hardness measured by a nanoindenter at a depth of 10 from the surface of the hard layer is a standard deviation of 2.0 or less, an average micro-Vickers hardness of the inner layer is 80 HV or more and less than 400 HV, a volume rate of carbides contained in the inner layer is less than 2.00%, and the average micro-Vickers hardness of the hard layer is 1.05 times or more the average micro-Vickers hardness of the inner layer.
    Type: Grant
    Filed: February 20, 2018
    Date of Patent: February 28, 2023
    Assignee: NIPPON STEEL CORPORATION
    Inventors: Kengo Takeda, Riki Okamoto, Kazuo Hikida, Katsuya Nakano, Yuya Suzuki, Genki Abukawa
  • Patent number: 11590614
    Abstract: A flux comprising an organic acid; a solvent; and polyoxyethylene behenyl alcohol having an average number of moles of ethylene oxide added of 7 to 40 mol.
    Type: Grant
    Filed: October 21, 2019
    Date of Patent: February 28, 2023
    Assignee: SENJU METAL INDUSTRY CO., LTD.
    Inventors: Ayaka Shirakawa, Hiroshi Sugii, Atsumi Takahashi, Daisuke Maruko, Hiroyoshi Kawasaki, Masato Shiratori
  • Patent number: 11578377
    Abstract: A grain-oriented electrical steel sheet having excellent iron loss property is produced from a steel slab containing, by mass %, C: 0.002-0.15%, Si: 2.5-6.0%, Mn: 0.01-0.80%, Al: 0.010-0.050% and N: 0.003-0.020%, when: a heating rate between 500-700° C. in decarburization annealing is not less than 80° C./s, a surface roughness Ra of a work roll in final cold rolling is 0.01-3.0 ?m, a total content of alkaline earth metals to MgO in annealing separator is 0-5 mass %, an average length L in rolling direction of passed crystal grains is not more than 25 mm, a ratio of crystal grains having a length in rolling direction of not more than 5 mm is 40-90%, and an existence ratio of alkaline earth metal sulfides having a size corresponding to circle of not less than 0.5 ?m in a cross section of forsterite film is not more than 0.2/?m per unit length in sheet width direction.
    Type: Grant
    Filed: May 10, 2018
    Date of Patent: February 14, 2023
    Assignee: JFE STEEL CORPORATION
    Inventors: Ryuichi Suehiro, Makoto Watanabe, Toshito Takamiya
  • Patent number: 11571770
    Abstract: Provided are a solder alloy which has excellent temperature cycle characteristics and in which yellowish discoloration is suppressed, excellent wettability is maintained, and an increase in viscosity of a solder paste over time can be suppressed, and a solder paste, a solder ball, and a solder joint in which the solder alloy is used. The solder alloy consists of, by mass %, 1.0% to 5.0% of Ag, 0.5% to 3.0% of Cu, 0.5% to 7.0% of Sb, 0.0040% to 0.025% of As, and a balance of Sn.
    Type: Grant
    Filed: May 15, 2020
    Date of Patent: February 7, 2023
    Assignee: SENJU METAL INDUSTRY CO., LTD.
    Inventors: Hiroyoshi Kawasaki, Masato Shiratori, Yuji Kawamata
  • Patent number: 11571772
    Abstract: Provided is a flux that allows soldering to be performed without requiring a step of removing a Cu-OSP film even with a Cu-OSP processed substrate. This flux containing rosin, an organic acid, a benzimidazole-based compound, and a solvent is characterized in that 30% by mass or more and 70% by mass or less of the rosin, 1% by mass or more and 10% by mass or less of the organic acid, 0.2% by mass or more and 10% by mass or less of the benzimidazole-based compound, and 20% by mass or more and 60% by mass or less of the solvent, wherein the benzimidazole-based compound is composed of at least one of 2-alkylbenzimidazole and a salt of 2-alkylbenzimidazole hydrohalide.
    Type: Grant
    Filed: January 24, 2020
    Date of Patent: February 7, 2023
    Assignee: Senju Metal Industry Co., Ltd.
    Inventors: Takahiro Nishizaki, Takashi Hagiwara, Hiroyoshi Kawasaki
  • Patent number: 11569014
    Abstract: A dust core includes large particles having an average particle size of 8-15 ?m, medium particles having an average particle size of 1-5 ?m, and small particles having an average particle size of 300-900 nm when a cross section thereof is observed. An area ratio occupied by the large particles is 50% to 90%, an area ratio occupied by the medium particles is 0% to 30%, and an area ratio occupied by the small particles is 5% to 30%, when a total area ratio occupied by the large particles, the medium particles and the small particles is 100% in the cross section. Vickers hardness (Hv) of the large particles, the medium particles and the small particles is 150-600 respectively. The small particles are alloy powder containing Fe and at least Si or N. The dust core may be included in an inductor element.
    Type: Grant
    Filed: May 17, 2019
    Date of Patent: January 31, 2023
    Assignee: TDK CORPORATION
    Inventors: Hideharu Moro, Akihiro Harada, Masahito Koeda