Abstract: A composite sandwich shell edge joint includes an outboard buildup pad, an inboard buildup pad spaced-apart and adjacent to the outboard buildup pad, an outboard face sheet extending from the outboard buildup pad, an inboard face sheet extending from the inboard buildup pad, bridging plies connecting the outboard buildup pad and the inboard buildup pad and at least one barrel nut installed in the buildup pads.

Abstract: In the process for producing a rubber for manufacturing a tire: a calender forms a ply with a mixture of ingredients of the rubber while a conveyor moves the ply in a first direction, a mass of product other than the rubber is deposited on the ply, and the conveyor displaces the ply in a second direction, such that the mass is arranged between two faces of the ply extending one against the other.

Abstract: A method for joining fittings to a composite sandwich shell edge includes laying up an inner facesheet and positioning a wrapped flute mandrel on top; applying a layer of adhesive on the inner facesheet and positioning spacer-supported fittings on top; applying adhesive over the co-bonded fittings and laying up an outer facesheet forming an assembly; curing the assembly under heat and pressure; removing the fittings by first collapsing the spacers and removing the flute mandrel; placing an adhesive layer on the fittings with collapsible spacers inserted therein; reinserting the fittings between the inner and outer facesheets and effecting bonding and curing; and removing the spacers from the fittings by collapsing the spacers.

Abstract: A sealing unit for sealing a gap between a pair of surfaces, the apparatus comprising a nozzle for injecting sealant into the gap; two or more rollers; an endless track which passes round the rollers; and a curing device for directing energy into the gap to initiate cure of the sealant. The sealing unit is moved along the length of the gap. A sealant is injected into the gap from the nozzle and the track is rotated around the rollers as they are moved along the length of the gap. The track is pressed onto the first and second surfaces so the sealant in the gap is constrained by the track to lie substantially flush with the first and second surfaces. Energy is directed into the sealant with the curing device, the curing energy initiating cure of the sealant. The sealing unit is moved along the length of the gap at a rate such that the sealant becomes sufficiently cured when it is in contact with the track so that the track can be peeled away from the sealant as the track rotates round the second roller.

Abstract: An apparatus comprising elongated first and second moulds (2,3) extending in parallel, a drive mechanism (4) to move said second mould in relation to said first mould, from a first position to a second position so as to form a mould assembly, and a transport system comprising a movable part (5) movable along the first mould and/or the second mould and supported by an elongated intermediate support member (7) located between the moulds, the intermediate support member moving from a support position in which it supports the movable part, to a non-interference position in which interference with the moulds and/or the mould drive mechanism is avoided when said second mould is moved from the first position to the second position, the transport system comprising a securing device (71, 84, 83, 83a, 83b, 831, 83e) for locking the intermediate support member in the support position.

Abstract: A tool set comprising: a molding tool comprising a molding surface and a mandrel recess in the molding surface; a first mandrel configured to fit into the mandrel recess and form a first component; and a second mandrel configured to fit into the mandrel recess and form a second component which has a different shape or size to the first component. A method of manufacturing a part, the method comprising: arranging a set of components on one or more inner mould line tools; forming a layer around the inner mould line tool(s); fitting a pair of outer mould line tools on opposite sides of the inner mould line tool(s); molding the part by compressing the layer and the components between the inner and outer mould line tools; and removing the inner mould line tool(s) from the part.

Abstract: A method and apparatus is presented. The composite filler comprises a number of layers of composite material and a core comprising a material which is non-bondable with the composite material.

Abstract: Devices, systems, and methods appropriate for use in medical training that include materials that better mimic natural human tissue are disclosed. In one aspect, methods of forming multi-layer tissue simulations are provided. In another aspect, methods of forming a male genitalia model are provided. In another aspects, methods of forming an abdominal surgical wall insert are provided. Devices and systems associated with these methods are also provided.

Abstract: A method of making a composite sandwich panel comprises the steps of (i) making a core structure, (ii) making at least one facesheet, (iii) bonding at least one of the at least one facesheets to the core structure, wherein the growth of a carbon nanotube structure is achieved during at least one of steps (i) to (iii).

Abstract: A mold (10) according to the present invention is a mold for molding a surface of a laminate (60) when curing the laminate (60) obtained by laminating prepreg (62). The mold (10) has a planar plate shape and elastically deforms from the planar plate shape into a shape corresponding to a shape of the laminate (60), thereby being capable of coming tight into contact with the laminate (60). Thereby, a mold which is easy to handle can be provided.

Abstract: A fabrication method and a fabrication device capable of fabricating medium-scale mass production parts. The method of fabricating a composite material hollow part includes: holding a tool on a frame using a holding section that maintains a gap between the tool and the frame, placing a prepreg on the tool, covering the tool and the prepreg using a highly stretchable sheet, securing the highly stretchable sheet and the frame with a securing jig so that tension is applied to the highly stretchable sheet from the top portion of the prepreg where the highly stretchable sheet contacts the prepreg at the highly stretchable sheet and the outer periphery of both the tool and the prepreg to the edges of the highly stretchable sheet, thereby forming an enclosed space that houses the tool and the prepreg, and subsequently evacuating the inside of the enclosed space to wrap the prepreg around the tool.

Abstract: A device for automatically laying and draping a plurality of web-form portions of a dry sheet-like formation, in particular of a multiaxial laid fiber fabric and/or a woven reinforcing fabric to create a profiled preform on a core by repeated laying and draping of the portions in order to produce a reinforcing profile with a composite material. Accordingly at least one portion, is kept in at least one cassette between two roller conveyors ready for laying on the core. As a result of the preferably simultaneous laying of preferably more than one prefabricated portion of the sheet-like formation on the core by means of at least one cassette of the cassette arrangement a profiled preform can be fully automatically laid and draped quickly and with great dimensional accuracy and at the same time with good reproducibility for the production of CRP profiles.

Abstract: A laminated touch fastener is made in a continuous process on a mold roll. Flowable resin is pressed against the mold roll in limited areas to form projections extending from resin layers that are laminated to a flexible substrate while carried on the mold roll. In one example a continuous channel about the mold roll is positioned such that the resin at least partially fills the channel as the layers are formed, thereby forming in the channel a raised portion in which the resin layer is of a greater thickness than at a point between the projections and the raised portion. In another example, grooves in the mold roll receive ribs of a pressure applicator during forming of the layers, the ribs blocking lateral flow of the resin to form a desired edge profile.

Abstract: Plastics articles with continuous reinforcement strands are normally produced by pultrusion. Pultrusion methods are known for producing straight or curved plastics profiles. It has not hitherto been possible for reinforced plastics articles of more complex form to be produced by pultrusion methods. The invention provides a pultrusion method in which a part of a curved plastics article serves, together with a mold (15), for the pultrusion of a reinforced plastics article. In this way, it is possible for complex plastics articles, for example a plastics pipe (10), to be produced by pultrusion.

Abstract: A fabrication method for a solar cell assembly is disclosed. Solar cell sheets, which are connected to each other with connecting sheets, are placed into an injection mold having casting molds. The solar cell sheets are respectively situated in the casting molds. An injection molding material is injected into the casting molds under a heating condition such that the solar cell sheets are encapsulated in the injection molding material. The injection molding material can include ethylene-vinyl acetate or polysilicone and polyvinyl butyral. The encapsulated solar cell sheets are taken out of the injection mold. A substrate and a back sheet respectively are attached to two sides of the encapsulated solar cell sheets.

Abstract: To produce a fiber composite material component, a production system has a mold providing unit with at least one component mold. Fiber composite material can be applied to the at least one component mold by means of at least two production units. The at least two production units can be moved for this purpose on a guide path. The guide path runs round the mold providing unit so that the at least two production units can travel round the mold providing unit along the guide path. The productivity and flexibility of production can thereby be increased.

Abstract: Systems and methods for stretch-forming multi-thickness composite skins are disclosed herein. The methods include locating a flexible support structure in a transition region that is defined by a charge of composite material and applying a vacuum to an interface between the charge of composite material and the flexible support structure to define a charge-support assembly. The methods also include separating the charge-support assembly from the layup surface and locating the charge-support assembly on a cure surface of a layup mandrel. The methods further include deforming the charge-support assembly on the cure surface to generate a conformed charge of composite material, releasing the vacuum, and separating the flexible support structure from conformed charge of composite material. The systems include systems that are configured to perform the methods.

Abstract: A process for manufacturing a fuel tank, including: inserting a plastic parison including two distinct parts into an open two-cavity mold; inserting a core inside the parison, the core including two parts of a reinforcing element capable of securing two different locations inside the parison; pressing the parison firmly against the mold cavities; fixing the two reinforcing element parts at the two locations of the parison using the core; withdrawing the core; closing the mold, bringing its two cavities together to grip the two parison parts around their periphery to weld them together; injecting a pressurized fluid into the mold and/or creating a vacuum behind the mold cavities to press the parison firmly against the mold cavities; opening the mold and extracting the tank; making an opening into the tank wall; and through the opening, putting at least a third reinforcing element part to link/connect the two first parts together.

Abstract: Various methods and systems are provided for fabrication of nanoporous membranes. In one embodiment, among others, a system includes electrode pairs including substantially parallel electrodes, a controllable power supply to control the electrical potential of each of the electrode pairs, and a syringe to eject an electrically charged solution from a needle to form a nanofiber. The orientation of the nanofiber in a nanofiber layer is determined by the electrical potentials of the electrode pairs. In another embodiment, a method includes providing a nanoporous membrane including nanofiber layers between a transferor and a mainmold of a stamp-through-mold (STM) where adjacent nanofiber layers are approximately aligned in different directions. A patterned membrane is sheared from the nanoporous membrane using the transferor and the mainmold of the STM and transferred to a substrate.

Abstract: Provided is a system and method of making a door having first and second door skins and an internal frame. The top and bottom surfaces of the frame are coated with an adhesive and the frame is placed on a first door skin. The second door skin is then placed on the opposite surface of the frame. The assembled components are then pressed to bond the first and second door skins to the frame.