Abstract: In example implementations, a method for extracting layers of build material into a carrier. The method includes providing a layer of build material onto a bed. Portions of the layer of build material on the bed are digitally printed with a liquid functional material (LFM). The method repeats providing the layer of build material and digitally printing without applying energy to the LFM to define a structure in layers of build material on the bed. The layers of build material are extracted into a carrier and the carrier is removed.
Type:
Grant
Filed:
January 5, 2021
Date of Patent:
July 18, 2023
Assignee:
HEWLETT-PACKARD DEVELOPMENT COMPANY, L.P.
Inventors:
James Elmer Abbott, Jr., David A. Champion, Fernando Juan
Abstract: The present invention discloses a foaming and dyeing integrated production line for a polymer material product, and a method thereof. The production line comprises a foaming and dyeing kettle, a pressure control module, a dye separation module, a fluid liquefaction and storage module, a fluid pressurization delivery module, a fluid heating module and a dyeing circulation module. The production line integrates the functions of one-step foaming and supercritical fluid dyeing of polymer material, thereby being simple in structure, comprehensive in function, convenient to operate, high in production efficiency, good in product quality and low in cost; besides, the production line can carry out both dyeing and foaming operations, only foaming operation or only dyeing operation on polymer material.
Type:
Grant
Filed:
September 10, 2020
Date of Patent:
July 11, 2023
Assignee:
GUANGZHOU GREEN AND HEALTH BIOTECH CO., LTD.
Abstract: A method for producing a component includes incorporating a molding compound into a tool for producing the component, where the molding compound includes an artificial resin as a matrix and a filler material embedded in the matrix. The method includes compressing the molding compound by the tool and by the compressing forming the molding compound to a green product. The method further includes providing the green product while disposed in the tool with a layer in a sub-region by incorporating a liquid material for producing the layer into the tool and applying the liquid material to the sub-region. The liquid material is a metallic material and the layer is an electromagnetic shielding on the green product.
Type:
Grant
Filed:
January 27, 2020
Date of Patent:
July 4, 2023
Assignee:
Bayerische Motoren Werke Aktiengesellschaft
Abstract: A three-dimensional modeling apparatus includes a drive motor, a plasticizing section having a flat screw configured to be rotated by the drive motor, the plasticizing section being configured to plasticize and convert the material into a molten material by the rotation of the flat screw, and a nozzle configured to inject the molten material.
Abstract: There is provided a die for extrusion in which an undesired reaction is suppressed in an inside thereof and with which variation in thickness of a resin sheet to be obtained can be reduced. A die for extrusion of the present invention includes: a cylindrical inflow port into which a molten resin flows; a manifold connected to the inflow port; a first slit connected to the manifold; a second slit connected to the first slit; and a lip land connected to the second slit. In the die for extrusion, the shape of a flow path is optimized based on a relationship among a position in the die, an operation time, and a vulcanization degree.
Abstract: A method of producing a sealed structure, the method including: preparing a substrate and a curable resin composition in a liquid form; and sealing the substrate with the curable resin composition, to form a sealed body including the substrate and a cured product of the curable resin composition. The sealing step includes: printing the curable resin composition onto the substrate, to cover the substrate with a first coating film of the curable resin composition; and compression-molding the first coating film and the substrate together using a mold, with a pressing surface of the mold abut against the first coating film, to convert the first coating film into a second coating film. A ratio of a projected area S1 of the first coating film onto the substrate to a projected area S2 of the second coating film onto the substrate: S1/S2 is 0.9 or more.
Abstract: A polymer composition capable of being additively manufactured includes a polymer matrix and an NTE additive. The NTE additive enables tailoring of the CTE of the polymer composition and the additively manufactured structure made using the composition.
Type:
Grant
Filed:
August 3, 2020
Date of Patent:
May 23, 2023
Assignee:
AIRTECH INTERNATIONAL, INC.
Inventors:
Aubrey Gerald Jackson, Zachary Ian Skelton, Philip Lunn, Guy Rene Schindler
Abstract: Apparatuses, systems and methods of providing heat to enable an FDM additive manufacturing nozzle having refined print control and enhanced printing speed. The heating element may include at least one sheath sized to fittedly engage around an outer circumference of the FDM printer nozzle; at least one wire coil at least partially contacting an inner diameter of the sheath; and at least one energy receiver associated with the at least one wire coil.
Abstract: Method of forming a plate including providing a sheet of polyethylene terephthalate foam and thermoforming the polyethylene terephthalate foam into a plate. The plate comprising a bottom wall having an outer perimeter, an upper surface, and a lower support surface defining a horizontal reference plane. The plate further comprising a sidewall extending upwardly and outwardly from the outer perimeter at an angle “a” of between about 30° to about 35° relative to a vertical axis perpendicular to the horizontal reference plane. The plate further including a rim extending laterally outwardly from an upper edge of the sidewall and a turndown flange extending downwardly from an outer edge of the rim and terminating at a free end.
Abstract: A multi-layer elastomeric tooling for the manufacturing of composite structures is disclosed. The tooling comprises an elastomeric base material with an outer layer of fluoroelastomer. The base material can, in certain embodiments, be selected for its mechanical or thermal performance or low cost without the limitation of being a contact material. The outer material can, in various embodiments, have inferior mechanical properties, or durometers different than the base material or can be a contact or barrier material.
Type:
Grant
Filed:
October 1, 2018
Date of Patent:
May 9, 2023
Assignee:
Rubbercraft Corporation of California, Ltd.
Inventors:
Finley Miller, Robert Harshberger, Mathias Hecht
Abstract: The present invention relates to a method for producing a molded body (10), comprising the following steps: a) providing a molding tool (40) which has at least one receptacle (12) in which at least one material (30) which comprises at least one shape-memory material (31) is introduced, wherein the shape-memory material (31) is present in a first state (111), wherein the material (30) at least partially fills the receptacle (12) of the molding tool (40) in such a manner that said material adjoins at least one surface of the receptacle (12); b) creating a molded body (10) in the receptacle (12) of the molding tool (40) from the material (30), wherein the shape-memory material (31) is present in a second state (112), wherein a form (11) is embossed into the molded body (10) during the second state (112); c) transferring the shape-memory material (31) to a third state (113), wherein the molded body (10) can be deformed during the third state (113) in such a manner that the molded body (10) is demolded from the
Type:
Grant
Filed:
May 24, 2019
Date of Patent:
April 18, 2023
Assignee:
Karlsruher Institut fur Technologie
Inventors:
Norbert Schneider, Christian Koos, Matthias Worgull, Philipp-Immanuel Dietrich
Abstract: A pipe bell-end ring flare device for use with a mandrel to form bell ends with a flared outer edge in plastic pipe sections either as part of the pipe manufacturing process or subsequent to the manufacturing process. The flared edge creating a wider bell end opening to make it easier to insert a non-bell end of another pipe into the flared bell end.
Abstract: Systems and methods are provided for curing a composite part. The method includes the steps of: disposing a heat blanket at a composite material; applying, with a controller, power to heaters distributed across multiple cells of a heat blanket to heat the composite material at the heat blanket; monitoring, with the controller, a temperature of the composite material at each of the multiple cells via thermocouples distributed across the multiple cells; and individually adjusting, with the controller, an amount of power applied to the heaters, for each of the multiple cells, in response to the monitored temperature and a target temperature.
Type:
Grant
Filed:
July 8, 2019
Date of Patent:
April 11, 2023
Assignee:
The Aurora Flight Sciences Corporation
Inventors:
Chathuranga Kuruppuarachchige, Edward Albert Wen, Josiah Hughes, Michelle Mahon
Abstract: A process for making an object from plastic material includes the following operations: moulding at least one insert, injecting a first plastic material into a first moulding cast, such first cast being configured so that the at least one insert includes a base from which exposure reliefs extend, intended to be visible when the object made of plastic material is finished, between the exposure reliefs passage channels being defined for a second plastic material in a subsequent overmoulding operation; positioning the insert in a second moulding cast, so that the insert is positioned with the base pressed against a first surface of a first half-mould of the second cast, and with the exposure reliefs pressed against an opposite second surface of a second half-mould; overmoulding a second plastic material on a part of the insert, injecting the second plastic material into the second cast, so that the second plastic material injected fills the second cast passing through the passage channels defined between the exp
Type:
Grant
Filed:
June 19, 2019
Date of Patent:
April 4, 2023
Assignee:
Stefanplast S.P.A.
Inventors:
Walter Stefani, Nicola Stefani, Luciano Ghiotto
Abstract: An imprint method provided herein includes the steps of: adding a soluble material to a master mold; solidifying the soluble material to form a soluble mold having a mold pattern; adhering a dissociable tape to the soluble mold to separate the soluble mold from the master mold; placing the soluble mold onto a polymer layer of a workpiece for imprint; applying a high temperature and a pressure to the soluble mold to allow the polymer layer having an imprint pattern corresponding to the mold pattern and solidification, and to dissociate the tape; and providing a solvent to dissolve the soluble mold to obtain an imprint workpiece having the imprint pattern.
Abstract: A method of manufacturing includes providing a continuous flat cover to an assembly line, where the assembly line includes a conveying means. The method also includes applying a flowable reaction material continuously to the flat cover, where the reaction mixture is configured to expand within the flat cover. The method also includes welding the continuous flat cover around the reaction mixture to form an initial profile element. The method also includes cutting the initial profile element, continuously along the assembly line, to form one or more profile elements. Each of the one or more profile elements is a portion of the initial profile element, and each of the one or more profile elements includes a geometry for conforming with a construction component.
Abstract: A method for producing carbon fiber reinforced resin molded article of the present invention includes press-molding a mixture-made body including carbon fiber and thermoplastic resin to produce the article that is composed of CFRP. The method further includes perforating pores into the mixture-made body, before press-molding mentioned above. As, in perforating, at least the pores are formed so as to penetrate through a hardened part of a surface of the mixture-made body, the article made of the CFRP that does not have poor appearance, such as whitening or marble pattern, can be produced.
Abstract: A method for producing polysulfone micro-particles for 3D printing disclosed. For example, the method includes creating a mixture of polysulfone by dissolving polysulfone in an organic solvent, creating an aqueous solution of a polymeric stabilizer or a surfactant, adding the mixture of polysulfone to the aqueous solution to create a polysulfone solution, and processing the polysulfone solution to obtain polysulfone micro-particles having a desired particle size, a desired particle size distribution, and a desired shape.
Type:
Grant
Filed:
April 10, 2019
Date of Patent:
March 7, 2023
Assignee:
Xerox Corporation
Inventors:
Valerie M. Farrugia, Edward G. Zwartz, Sandra J. Gardner
Abstract: The present disclosure is directed to a physically crosslinked, closed cell continuous multilayer foam structure comprising at least one foam polypropylene/polyethylene layer with a KEE cap layer. The multilayer foam structure can be obtained by coextruding a multilayer structure comprising at least one foam layer composition layer with at least one cap layer composition layer, irradiating the coextruded structure with ionizing radiation, and continuously foaming the irradiated structure.
Abstract: A method for the active adjustment of the profile of a film produced with blown extrusion technology, a film obtained with such method and a reel resulting from the winding of the film.