Patents by Inventor Aaron GAWLIK

Aaron GAWLIK has filed for patents to protect the following inventions. This listing includes patent applications that are pending as well as patents that have already been granted by the United States Patent and Trademark Office (USPTO).

  • Publication number: 20240112937
    Abstract: Substrate processing apparatus including a wafer transport apparatus with a transport arm including an end effector, an arm pose deterministic feature integral to the substrate transport apparatus and disposed so that a static detection sensor of the substrate processing apparatus detects at least one edge of the at least one arm pose deterministic feature on the fly with radial motion of the transport arm, and a controller configured so that detection of the edge effects a determination of a proportion factor identifying at least a thermal expansion variance of the transport arm on the fly and includes a kinematic effects resolver configured to determine, from the detection of the edge on the fly, a discrete relation between the determined proportion factor and each different discrete variance respective to each different link of the transport arm determining at least the thermal expansion variance of the transport arm on the fly.
    Type: Application
    Filed: October 3, 2023
    Publication date: April 4, 2024
    Inventors: Bing YIN, Jairo MOURA, Vincent TSANG, Aaron GAWLIK, Nathan SPIKER
  • Publication number: 20240085481
    Abstract: A variable reluctance motor load mapping apparatus includes a frame, an interface disposed on the frame configured for mounting a variable reluctance motor, a static load cell mounted to the frame and coupled to the variable reluctance motor, and a controller communicably coupled to the static load cell and the variable reluctance motor, the controller being configured to select at least one motor phase of the variable reluctance motor, energize the at least one motor phase, and receive motor operational data from at least the static load cell for mapping and generating an array of motor operational data look up tables.
    Type: Application
    Filed: November 21, 2023
    Publication date: March 14, 2024
    Inventors: Jairo T. MOURA, Nathan SPIKER, Aaron GAWLIK, Jayaraman KRISHNASAMY
  • Publication number: 20240058966
    Abstract: Method for health assessment of a system including a transport apparatus including registering predetermined operating data embodying at least one dynamic performance variable output by the transport apparatus, determining a base value (CpkBase) characterized by a probability density function of each of the dynamic performance variable output, resolving from the transport apparatus in situ process motion commands of the apparatus controller and defining another predetermined motion set of the transport apparatus, registering predetermined operating data embodying the at least one dynamic performance variable output by the transport apparatus and determining with the processor another value (CpkOther) characterized by the probability density function of each of the dynamic performance variable output by the transport apparatus, and comparing the other value and the base value (CpkBase) for each of the dynamic performance variable output by the transport apparatus respectively corresponding to the predetermined
    Type: Application
    Filed: October 17, 2023
    Publication date: February 22, 2024
    Inventors: Aaron GAWLIK, Jairo T. MOURA
  • Patent number: 11908721
    Abstract: A substrate transport apparatus auto-teach system for auto-teaching a substrate station location, the system including a frame, a substrate transport connected to the frame, the substrate transport having an end effector configured to support a substrate, and a controller configured to move the substrate transport so that the substrate transport biases the substrate supported on the end effector against a substrate station feature causing a change in eccentricity between the substrate and the end effector, determine the change in eccentricity, and determine the substrate station location based on at least the change in eccentricity between the substrate and the end effector.
    Type: Grant
    Filed: October 11, 2022
    Date of Patent: February 20, 2024
    Assignee: Brooks Automation US, LLC
    Inventors: Jairo T. Moura, Aaron Gawlik, Reza Saeidpourazar
  • Patent number: 11821953
    Abstract: A variable reluctance motor load mapping apparatus includes a frame, an interface disposed on the frame configured for mounting a variable reluctance motor, a static load cell mounted to the frame and coupled to the variable reluctance motor, and a controller communicably coupled to the static load cell and the variable reluctance motor, the controller being configured to select at least one motor phase of the variable reluctance motor, energize the at least one motor phase, and receive motor operational data from at least the static load cell for mapping and generating an array of motor operational data look up tables.
    Type: Grant
    Filed: November 23, 2021
    Date of Patent: November 21, 2023
    Assignee: Brooks Automation US, LLC
    Inventors: Jairo T Moura, Nathan Spiker, Aaron Gawlik, Jayaraman Krishnasamy
  • Patent number: 11787058
    Abstract: A method for health assessment of a system including a transport apparatus including registering predetermined operating data embodying at least one dynamic performance variable output by the transport apparatus, determining a base value (CpkBase) characterized by a probability density function of each of the dynamic performance variable output, resolving from the transport apparatus in situ process motion commands of the apparatus controller and defining another predetermined motion set of the transport apparatus, registering predetermined operating data embodying the at least one dynamic performance variable output by the transport apparatus and determining with the processor another value (CpkOther) characterized by the probability density function of each of the dynamic performance variable output by the transport apparatus, and comparing the other value and the base value (CpkBase) for each of the dynamic performance variable output by the transport apparatus respectively corresponding to the predetermin
    Type: Grant
    Filed: May 24, 2022
    Date of Patent: October 17, 2023
    Assignee: BROOKS AUTOMATION US, LLC
    Inventors: Aaron Gawlik, Jairo T. Moura
  • Patent number: 11776834
    Abstract: Substrate processing apparatus including a wafer transport apparatus with a transport arm including an end effector, an arm pose deterministic feature integral to the substrate transport apparatus and disposed so that a static detection sensor of the substrate processing apparatus detects at least one edge of the at least one arm pose deterministic feature on the fly with radial motion of the transport arm, and a controller configured so that detection of the edge effects a determination of a proportion factor identifying at least a thermal expansion variance of the transport arm on the fly and includes a kinematic effects resolver configured to determine, from the detection of the edge on the fly, a discrete relation between the determined proportion factor and each different discrete variance respective to each different link of the transport arm determining at least the thermal expansion variance of the transport arm on the fly.
    Type: Grant
    Filed: April 13, 2021
    Date of Patent: October 3, 2023
    Assignee: Brooks Automation US, LLC
    Inventors: Bing Yin, Jairo Moura, Vincent Tsang, Aaron Gawlik, Nathan Spiker
  • Publication number: 20230215752
    Abstract: A substrate transport apparatus auto-teach system for auto-teaching a substrate station location, the system including a frame, a substrate transport connected to the frame, the substrate transport having an end effector configured to support a substrate, and a controller configured to move the substrate transport so that the substrate transport biases the substrate supported on the end effector against a substrate station feature causing a change in eccentricity between the substrate and the end effector, determine the change in eccentricity, and determine the substrate station location based on at least the change in eccentricity between the substrate and the end effector.
    Type: Application
    Filed: October 11, 2022
    Publication date: July 6, 2023
    Inventors: Jairo T. Moura, Aaron Gawlik, Reza Saeidpourazar
  • Publication number: 20230021180
    Abstract: A method for health assessment of a system including a transport apparatus including registering predetermined operating data embodying at least one dynamic performance variable output by the transport apparatus, determining a base value (CpkBase) characterized by a probability density function of each of the dynamic performance variable output, resolving from the transport apparatus in situ process motion commands of the apparatus controller and defining another predetermined motion set of the transport apparatus, registering predetermined operating data embodying the at least one dynamic performance variable output by the transport apparatus and determining with the processor another value (CpkOther) characterized by the probability density function of each of the dynamic performance variable output by the transport apparatus, and comparing the other value and the base value (CpkBase) for each of the dynamic performance variable output by the transport apparatus respectively corresponding to the predetermin
    Type: Application
    Filed: May 24, 2022
    Publication date: January 19, 2023
    Inventors: Aaron GAWLIK, Jairo T. MOURA
  • Patent number: 11469126
    Abstract: A substrate transport apparatus auto-teach system for auto-teaching a substrate station location, the system including a frame, a substrate transport connected to the frame, the substrate transport having an end effector configured to support a substrate, and a controller configured to move the substrate transport so that the substrate transport biases the substrate supported on the end effector against a substrate station feature causing a change in eccentricity between the substrate and the end effector, determine the change in eccentricity, and determine the substrate station location based on at least the change in eccentricity between the substrate and the end effector.
    Type: Grant
    Filed: September 8, 2020
    Date of Patent: October 11, 2022
    Assignee: Brooks Automation US, LLC
    Inventors: Jairo T. Moura, Aaron Gawlik, Reza Saeidpourazar
  • Patent number: 11338437
    Abstract: A method for health assessment of a system including a transport apparatus including registering predetermined operating data embodying at least one dynamic performance variable output by the transport apparatus, determining a base value (CpkBase) characterized by a probability density function of each of the dynamic performance variable output, resolving from the transport apparatus in situ process motion commands of the apparatus controller and defining another predetermined motion set of the transport apparatus, registering predetermined operating data embodying the at least one dynamic performance variable output by the transport apparatus and determining with the processor another value (CpkOther) characterized by the probability density function of each of the dynamic performance variable output by the transport apparatus, and comparing the other value and the base value (CpkBase) for each of the dynamic performance variable output by the transport apparatus respectively corresponding to the predetermin
    Type: Grant
    Filed: November 24, 2020
    Date of Patent: May 24, 2022
    Assignee: Brooks Automation US, LLC
    Inventors: Aaron Gawlik, Jairo T. Moura
  • Publication number: 20220155372
    Abstract: A variable reluctance motor load mapping apparatus includes a frame, an interface disposed on the frame configured for mounting a variable reluctance motor, a static load cell mounted to the frame and coupled to the variable reluctance motor, and a controller communicably coupled to the static load cell and the variable reluctance motor, the controller being configured to select at least one motor phase of the variable reluctance motor, energize the at least one motor phase, and receive motor operational data from at least the static load cell for mapping and generating an array of motor operational data look up tables.
    Type: Application
    Filed: November 23, 2021
    Publication date: May 19, 2022
    Inventors: Jairo T. Moura, Nathan SPIKER, Aaron GAWLIK, Jayaraman KRISHNASAMY
  • Patent number: 11181582
    Abstract: A variable reluctance motor load mapping apparatus includes a frame, an interface disposed on the frame configured for mounting a variable reluctance motor, a static load cell mounted to the frame and coupled to the variable reluctance motor, and a controller communicably coupled to the static load cell and the variable reluctance motor, the controller being configured to select at least one motor phase of the variable reluctance motor, energize the at least one motor phase, and receive motor operational data from at least the static load cell for mapping and generating an array of motor operational data look up tables.
    Type: Grant
    Filed: February 18, 2020
    Date of Patent: November 23, 2021
    Assignee: Brooks Automation, Inc.
    Inventors: Jairo T. Moura, Nathan Spiker, Aaron Gawlik, Jayaraman Krishnasamy
  • Publication number: 20210305076
    Abstract: Substrate processing apparatus including a wafer transport apparatus with a transport arm including an end effector, an arm pose deterministic feature integral to the substrate transport apparatus and disposed so that a static detection sensor of the substrate processing apparatus detects at least one edge of the at least one arm pose deterministic feature on the fly with radial motion of the transport arm, and a controller configured so that detection of the edge effects a determination of a proportion factor identifying at least a thermal expansion variance of the transport arm on the fly and includes a kinematic effects resolver configured to determine, from the detection of the edge on the fly, a discrete relation between the determined proportion factor and each different discrete variance respective to each different link of the transport arm determining at least the thermal expansion variance of the transport arm on the fly.
    Type: Application
    Filed: April 13, 2021
    Publication date: September 30, 2021
    Inventors: Bing YIN, Jairo MOURA, Vincent TSANG, Aaron GAWLIK, Nathan SPIKER
  • Publication number: 20210146545
    Abstract: A method for health assessment of a system including a transport apparatus including registering predetermined operating data embodying at least one dynamic performance variable output by the transport apparatus, determining a base value (CpkBase) characterized by a probability density function of each of the dynamic performance variable output, resolving from the transport apparatus in situ process motion commands of the apparatus controller and defining another predetermined motion set of the transport apparatus, registering predetermined operating data embodying the at least one dynamic performance variable output by the transport apparatus and determining with the processor another value (CpkOther) characterized by the probability density function of each of the dynamic performance variable output by the transport apparatus, and comparing the other value and the base value (CpkBase) for each of the dynamic performance variable output by the transport apparatus respectively corresponding to the predetermin
    Type: Application
    Filed: November 24, 2020
    Publication date: May 20, 2021
    Inventors: Aaron GAWLIK, Jairo T. MOURA
  • Patent number: 10978330
    Abstract: A Substrate processing apparatus including a wafer transport apparatus with a transport arm including an end effector, an arm pose deterministic feature integral to the substrate transport apparatus and disposed so that a static detection sensor of the substrate processing apparatus detects at least one edge of the at least one arm pose deterministic feature on the fly with radial motion of the transport arm, and a controller configured so that detection of the edge effects a determination of a proportion factor identifying at least a thermal expansion variance of the transport arm on the fly and includes a kinematic effects resolver configured to determine, from the detection of the edge on the fly, a discrete relation between the determined proportion factor and each different discrete variance respective to each different link of the transport arm determining at least the thermal expansion variance of the transport arm on the fly.
    Type: Grant
    Filed: November 20, 2018
    Date of Patent: April 13, 2021
    Assignee: Brooks Automation, Inc.
    Inventors: Bing Yin, Jairo T. Moura, Vincent Tsang, Aaron Gawlik, Nathan Spiker
  • Publication number: 20210098276
    Abstract: A substrate transport apparatus auto-teach system for auto-teaching a substrate station location, the system including a frame, a substrate transport connected to the frame, the substrate transport having an end effector configured to support a substrate, and a controller configured to move the substrate transport so that the substrate transport biases the substrate supported on the end effector against a substrate station feature causing a change in eccentricity between the substrate and the end effector, determine the change in eccentricity, and determine the substrate station location based on at least the change in eccentricity between the substrate and the end effector.
    Type: Application
    Filed: September 8, 2020
    Publication date: April 1, 2021
    Inventors: Jairo T Moura, Aaron Gawlik, Reza Saeidpourazar
  • Patent number: 10843341
    Abstract: A method for health assessment of a system including a transport apparatus including registering predetermined operating data embodying at least one dynamic performance variable output by the transport apparatus, determining a base value (CpkBase) characterized by a probability density function of each of the dynamic performance variable output, resolving from the transport apparatus in situ process motion commands of the apparatus controller and defining another predetermined motion set of the transport apparatus, registering predetermined operating data embodying the at least one dynamic performance variable output by the transport apparatus and determining with the processor another value (CpkOther) characterized by the probability density function of each of the dynamic performance variable output by the transport apparatus, and comparing the other value and the base value (CpkBase) for each of the dynamic performance variable output by the transport apparatus respectively corresponding to the predetermin
    Type: Grant
    Filed: May 4, 2018
    Date of Patent: November 24, 2020
    Assignee: Brooks Automation, Inc.
    Inventors: Aaron Gawlik, Jairo T. Moura
  • Patent number: 10770325
    Abstract: A substrate transport apparatus auto-teach system for auto-teaching a substrate station location, the system including a frame, a substrate transport connected to the frame, the substrate transport having an end effector configured to support a substrate, and a controller configured to move the substrate transport so that the substrate transport biases the substrate supported on the end effector against a substrate station feature causing a change in eccentricity between the substrate and the end effector, determine the change in eccentricity, and determine the substrate station location based on at least the change in eccentricity between the substrate and the end effector.
    Type: Grant
    Filed: August 13, 2019
    Date of Patent: September 8, 2020
    Assignee: Brooks Automation, Inc
    Inventors: Jairo T. Moura, Aaron Gawlik, Reza Saeidpourazar
  • Publication number: 20200256919
    Abstract: A variable reluctance motor load mapping apparatus includes a frame, an interface disposed on the frame configured for mounting a variable reluctance motor, a static load cell mounted to the frame and coupled to the variable reluctance motor, and a controller communicably coupled to the static load cell and the variable reluctance motor, the controller being configured to select at least one motor phase of the variable reluctance motor, energize the at least one motor phase, and receive motor operational data from at least the static load cell for mapping and generating an array of motor operational data look up tables.
    Type: Application
    Filed: February 18, 2020
    Publication date: August 13, 2020
    Inventors: Jairo T. MOURA, Nathan SPIKER, Aaron GAWLIK, Jayaraman KRISHNASAMY