Abstract: An axle assembly with a banjo beam and a coverpan. The banjo beam has an upper and lower beam members that are welded together to define a central carrier portion and a pair of tubes. The upper beam member has a pair of upper spring seats that are disposed on opposite sides of the central carrier portion. The lower beam member has a pair of lower spring seats that are disposed on opposite sides of the central carrier portion. The coverpan includes a weld flange and a cover portion. The weld flange is welded to the central carrier portion via a fillet weld to close a first aperture formed in the central carrier portion. The cover portion includes a wall member into which a pair of strengthening protrusions are formed. The strengthening protrusions are disposed on opposite lateral sides of a centerline of the central carrier portion.

Abstract: An axle load monitoring system configured for use on an axle housing is provided. The axle load monitoring system can include a mounting structure and a strain gauge. The mounting structure can have a first end portion, a second end portion and an intermediate portion. The first end portion can be fixedly coupled to the axle housing. The second end portion can be fixedly coupled to the axle housing. The intermediate portion can be offset away from the axle housing. The strain gauge can be fixedly coupled to the mounting structure at the intermediate portion. The strain gauge can be configured to measure strain of the mounting structure.

Abstract: An axle load monitoring system configured for use on an axle housing is provided. The axle load monitoring system can include a mounting structure and a strain gauge. The mounting structure can have a first end portion, a second end portion and an intermediate portion. The first end portion can be fixedly coupled to the axle housing. The second end portion can be fixedly coupled to the axle housing. The intermediate portion can be offset away from the axle housing. The strain gauge can be fixedly coupled to the mounting structure at the intermediate portion. The strain gauge can be configured to measure strain of the mounting structure.

Abstract: An axle assembly with a banjo beam and a coverpan. The banjo beam has an upper and lower beam members that are welded together to define a central carrier portion and a pair of tubes. The upper beam member has a pair of upper spring seats that are disposed on opposite sides of the central carrier portion. The lower beam member has a pair of lower spring seats that are disposed on opposite sides of the central carrier portion. The coverpan includes a weld flange and a cover portion. The weld flange is welded to the central carrier portion via a fillet weld to close a first aperture formed in the central carrier portion. The cover portion includes a wall member into which a pair of strengthening protrusions are formed. The strengthening protrusions are disposed on opposite lateral sides of a centerline of the central carrier portion.