Abstract: A method of making core holes in cast cladding glass for fabricating optical fiber preforms to make single and multimode optical fibers. Liquid cladding glass is pored into a casting mold having a metallic wire that is translated through the liquid glass as it cools so that the wire essentially carves out a smooth cylindrical core hole along the cylindrical axis of the cooled cladding glass. The method substantially reduces surface contamination at the interface of the core hole and the cladding glass because any liquid glass that comes in contacts with the metallic wire is removed during the process, leaving behind a pristine glass surface.

Abstract: A method of fabricating optical preforms that yield optical fibers having minimal scattering centers by substantially eliminating bubbles and crystallites that form during preform fabrication. The method utilizes glasses having low viscosity in their liquid state to eliminate large bubbles that contain ambient gasses. Small bubbles that have sizes comparable to the wavelength of light are eliminated by simultaneously vacuum-pumping and slow-cooling the liquid glass used to fabricate the preform before pouring the glass into the preform cast mold. Finally, bubbles due to the formation of vacuums in the preform are eliminated by applying a temperature gradient across the cast mold to induce a steep vertical gradient in viscosity in the liquid glass when the liquid glass is poured in the mold.

Abstract: A method and apparatus are provided for drawing a self-aligned core fiber free of surface contamination and inserting the core fiber into a cladding material to make an optical fiber preform. Single or multi-mode optical fibers having high quality core-clad interfaces can be directly drawn from the preforms described herein.

Abstract: A method and apparatus are provided for forming a glass preform which can be directly drawn into a single or multi-mode optical fiber. Single or multi-mode fibers drawn from the preforms described herein have high quality core-clad interfaces since the core and cladding materials are not exposed to crystallization temperatures upon the addition of the core material to cladding material.