Abstract: A pipe loading system for a blast hole drilling rig. The blast hole drilling rig includes a drilling platform, a drill tower supported on the drilling platform, a drill motor supported at an upper end of the drill tower, operatively coupled to a drilling head configured to selectively engage with and rotate a drill pipe, and a pipe loader pivotably supported on the drilling platform and configured to selectively index a drilling tool into coaxial alignment with the drill pipe during a drilling tool change-out operation. The pipe loader includes a pipe support pod at a lower end and a pipe holding clamp at an upper end. Sensors detect a presence of the drilling tool in the pipe holder, an interconnection between the drilling head and the drill pipe, and a state of the pipe holding clamp. The pipe loading system closes the pipe holding clamp when the drilling tool is in the pipe loader and the pipe holding clamp is not in a closed position.

Abstract: A drilling machine includes a mast, a rotary head movably coupled to the mast, a drill string component having a pair of opposed flat surfaces, and a securing structure including engagement surfaces shaped to engage the opposed flat surfaces and secure the drill string component from rotating. The drilling machine also includes a controller configured to track a rotational location of the flat surfaces of the drill string component during rotation of the drill string component. The controller is further configured to receive tracking information from a sensor associated with the rotary head and control the rotary head to align the opposed flat surfaces for engagement by the securing structure.

Abstract: A system for automatic detection of drill pipe coupling on a drilling machine is disclosed. The system may include a rotary head, a drill pipe, a display, and a controller. The controller may be configured to: automatically identify a coupling or decoupling condition of the drill pipe; monitor motion and forces associated with the rotary head during a coupling or decoupling action of the drill pipe; automatically identify a fully coupled or fully decoupled condition of the coupling or decoupling action based on the monitored motion and forces of the rotary head; terminate the coupling action based on the identification of the fully coupled or fully decoupled condition; and update the display to indicate the fully coupled or fully decoupled condition of the drill pipe.

Abstract: A mobile drilling machine may include a drilling mast including a mast frame. The mobile drilling machine may further include a rotary head movably mounted on the mast frame, the rotary head controllable to rotate a drill string at a desired drill string rotation speed. The rotary head may further be controllable to move up and down the mast frame at a desired drill string feed speed. Additionally, the mobile drilling machine may include a joystick movable to control the desired drill string rotation speed and the desired drill string feed speed of the rotary head. A controller of the mobile drilling machine may be configured to receive a current desired drill string rotation speed and drill string feed speed information from the joystick and lock the current desired drill string rotation speed and the desired drill string feed speed upon activation of a switch mechanism.

Abstract: A system for automatic detection of drill pipe coupling on a drilling machine is disclosed. The system may include a rotary head, a drill pipe, a display, and a controller. The controller may be configured to: automatically identify a coupling or decoupling condition of the drill pipe; monitor motion and forces associated with the rotary head during a coupling or decoupling action of the drill pipe; automatically identify a fully coupled or fully decoupled condition of the coupling or decoupling action based on the monitored motion and forces of the rotary head; terminate the coupling action based on the identification of the fully coupled or fully decoupled condition; and update the display to indicate the fully coupled or fully decoupled condition of the drill pipe.

Abstract: A drilling machine includes a mast, a rotary head movably coupled to the mast, a drill string component having a pair of opposed flat surfaces, and a securing structure including engagement surfaces shaped to engage the opposed flat surfaces and secure the drill string component from rotating. The drilling machine also includes a controller configured to track a rotational location of the flat surfaces of the drill string component during rotation of the drill string component. The controller is further configured to receive tracking information from a sensor associated with the rotary head and control the rotary head to align the opposed flat surfaces for engagement by the securing structure.

Abstract: A mobile drilling machine may include a drilling mast including a mast frame. The mobile drilling machine may further include a rotary head movably mounted on the mast frame, the rotary head controllable to rotate a drill string at a desired drill string rotation speed. The rotary head may further be controllable to move up and down the mast frame at a desired drill string feed speed. Additionally, the mobile drilling machine may include a joystick movable to control the desired drill string rotation speed and the desired drill string feed speed of the rotary head. A controller of the mobile drilling machine may be configured to receive a current desired drill string rotation speed and drill string feed speed information from the joystick and lock the current desired drill string rotation speed and the desired drill string feed speed upon activation of a switch mechanism.

Abstract: A control system and method for automating the positioning of a mast in a drilling machine is disclosed herein. The machine operator can enter a desired mast angle into the control system and the control system can position/reposition the mast until the mast is within an acceptable range of the desired mast angle such that the mast can be successfully locked at the desired mast angle. An automated calibration process can be used to calibrate the mast prior to positioning the mast at the desired mast angle and compensate for any difference between the measured mast angle and a default mast angle.