Patents by Inventor Akifumi Nishio

Akifumi Nishio has filed for patents to protect the following inventions. This listing includes patent applications that are pending as well as patents that have already been granted by the United States Patent and Trademark Office (USPTO).

  • Patent number: 11660635
    Abstract: A method of manufacturing a tubular member for an exhaust gas treatment device according to at least one embodiment of the present invention, the tubular member including a tubular main body made of a metal and an insulating layer formed on at least an inner peripheral surface of the tubular main body, the insulating layer containing glass, includes steps of: forming a coating film by spraying a coating liquid for insulating layer formation onto the inner peripheral surface of the tubular main body; and firing the coating film to obtain the insulating layer. The spraying is performed while the tubular main body is rotated with a length direction thereof being a rotation axis.
    Type: Grant
    Filed: December 10, 2021
    Date of Patent: May 30, 2023
    Assignee: NGK INSULATORS, LTD.
    Inventors: Ryo Fujimura, Kodai Kato, Akifumi Nishio
  • Publication number: 20220288624
    Abstract: A method of manufacturing a tubular member for an exhaust gas treatment device according to at least one embodiment of the present invention, the tubular member including a tubular main body made of a metal and an insulating layer formed on at least an inner peripheral surface of the tubular main body, the insulating layer containing glass, includes steps of: forming a coating film by bringing a coating liquid for insulating layer formation supplied to the tubular main body into contact with a contact member; and firing the coating film to obtain the insulating layer.
    Type: Application
    Filed: December 10, 2021
    Publication date: September 15, 2022
    Applicant: NGK INSULATORS, LTD.
    Inventors: Kodai KATO, Ryo FUJIMURA, Akifumi NISHIO
  • Publication number: 20220288631
    Abstract: A method of manufacturing a tubular member for an exhaust gas treatment device according to at least one embodiment of the present invention, the tubular member including a tubular main body made of a metal and an insulating layer formed on at least an inner peripheral surface of the tubular main body, the insulating layer containing glass, includes steps of: forming a coating film by spraying a coating liquid for insulating layer formation onto the inner peripheral surface of the tubular main body; and firing the coating film to obtain the insulating layer. The spraying is performed while the tubular main body is rotated with a length direction thereof being a rotation axis.
    Type: Application
    Filed: December 10, 2021
    Publication date: September 15, 2022
    Applicant: NGK INSULATORS, LTD.
    Inventors: Ryo FUJIMURA, Kodai KATO, Akifumi NISHIO
  • Patent number: 9676912
    Abstract: To provide a technique related to a marking base that allows clear marking by ink and is excellent in thermal resistance and chemical resistance. A marking base composition contains inorganic particles of 27 to 50 mass %, an inorganic binder of 5 to 20 mass %, an organic binder of 3 to 16 mass %, a thermal expansion resin of 1 to 3 mass %, and an organic solvent.
    Type: Grant
    Filed: October 8, 2014
    Date of Patent: June 13, 2017
    Assignee: NGK Insulators, Ltd.
    Inventors: Makoto Murai, Akifumi Nishio, Yasumasa Fujioka, Masanari Iwade
  • Patent number: 9662759
    Abstract: There is disclosed a grinding method of a honeycomb structure, wherein a grind processing member having an outer peripheral surface, a first grinding wheel tapered surface and a second grinding wheel tapered surface and rotating around a central axis grinds a joined honeycomb segment assembly rotating around a central axis, and the above respective surfaces of the grind processing member form a first ground region, a second ground region, a center ground surface, a first tapered surface and a second tapered surface, to prepare the honeycomb structure including a cylindrical honeycomb base material, and a ring-like bulge portion “which surrounds an outer periphery of the honeycomb base material, protrudes from the outer periphery of the honeycomb base material toward the outside in a flange manner, and has the first tapered surface, the second tapered surface and the center ground surface.
    Type: Grant
    Filed: September 18, 2013
    Date of Patent: May 30, 2017
    Assignee: NGK Insulators, Ltd.
    Inventors: Yasumasa Fujioka, Masanari Iwade, Akifumi Nishio, Taishi Michiwaki
  • Patent number: 9212589
    Abstract: A honeycomb filter 100 includes honeycomb segments 4, plugging portions 5, and joining layers 7, area of outflow end surface 12 of honeycomb segment is larger than area of inflow end surface 11, and shape of cross section of honeycomb segment vertical to axial direction X has a similarity in axial direction X. Moreover, thickness of joining layer decreases in at least a part of joining layer in direction from inflow end surface side toward outflow end surface side, and length L2 of joining layer in axial direction X is smaller than 95% of length L1 of honeycomb segment in axial direction X. Furthermore, a region of honeycomb segments 4, 5 mm or more from outflow end surface 12 in axial direction X, is not provided with joining layers 7 which join side surfaces of honeycomb segments 4 to each other.
    Type: Grant
    Filed: September 13, 2013
    Date of Patent: December 15, 2015
    Assignee: NGK Insulators, Ltd.
    Inventors: Akifumi Nishio, Takahiro Kondo, Yukio Miyairi
  • Publication number: 20150024190
    Abstract: To provide a technique related to a marking base that allows clear marking by ink and is excellent in thermal resistance and chemical resistance. A marking base composition contains inorganic particles of 27 to 50 mass %, an inorganic binder of 5 to 20 mass %, an organic binder of 3 to 16 mass %, a thermal expansion resin of 1 to 3 mass %, and an organic solvent.
    Type: Application
    Filed: October 8, 2014
    Publication date: January 22, 2015
    Inventors: Makoto MURAI, Akifumi NISHIO, Yasumasa FUJIOKA, Masanari IWADE
  • Publication number: 20140093436
    Abstract: A honeycomb filter 100 includes honeycomb segments 4, plugging portions 5, and joining layers 7, area of outflow end surface 12 of honeycomb segment is larger than area of inflow end surface 11, and shape of cross section of honeycomb segment vertical to axial direction X has a similarity in axial direction X. Moreover, thickness of joining layer decreases in at least a part of joining layer in direction from inflow end surface side toward outflow end surface side, and length L2 of joining layer in axial direction X is smaller than 95% of length L1 of honeycomb segment in axial direction X. Furthermore, a region of honeycomb segments 4, 5 mm or more from outflow end surface 12 in axial direction X, is not provided with joining layers 7 which join side surfaces of honeycomb segments 4 to each other.
    Type: Application
    Filed: September 13, 2013
    Publication date: April 3, 2014
    Applicant: NGK INSULATORS, LTD.
    Inventors: Akifumi NISHIO, Takahiro KONDO, Yukio MIYAIRI
  • Publication number: 20140087636
    Abstract: There is disclosed a grinding method of a honeycomb structure, wherein a grind processing member having an outer peripheral surface, a first grinding wheel tapered surface and a second grinding wheel tapered surface and rotating around a central axis grinds a joined honeycomb segment assembly rotating around a central axis, and the above respective surfaces of the grind processing member form a first ground region, a second ground region, a center ground surface, a first tapered surface and a second tapered surface, to prepare the honeycomb structure including a cylindrical honeycomb base material, and a ring-like bulge portion “which surrounds an outer periphery of the honeycomb base material, protrudes from the outer periphery of the honeycomb base material toward the outside in a flange manner, and has the first tapered surface, the second tapered surface and the center ground surface.
    Type: Application
    Filed: September 18, 2013
    Publication date: March 27, 2014
    Applicant: NGK INSULATORS, LTD.
    Inventors: Yasumasa FUJIOKA, Masanari IWADE, Akifumi NISHIO, Taishi MICHIWAKI
  • Patent number: 8343302
    Abstract: There is disclosed a method for preparing a honeycomb segment joined body in which a plurality of honeycomb segments are arranged in directions parallel to a first flat surface and a second flat surface of an installation reference jig to install the honeycomb segments in predetermined positions via a paste-like joining material on the installation reference jig by use of the installation reference jig having the first flat surface and the second flat surface forming a right angle therebetween, and then the joining material is dried and cured to join the plurality of honeycomb segments together. In the preparation method, in at least a part of a process of successively installing the plurality of honeycomb segments in the predetermined positions, when a new honeycomb segment is installed, at least a part of the installed honeycomb segments is pressurized and held in the predetermined positions so that the already installed honeycomb segments are not displaced.
    Type: Grant
    Filed: November 20, 2008
    Date of Patent: January 1, 2013
    Assignee: NGK Insulators, Ltd.
    Inventors: Akifumi Nishio, Takao Tani, Jun Inoue
  • Publication number: 20090070982
    Abstract: There is disclosed a method for preparing a honeycomb segment joined body in which a plurality of honeycomb segments are arranged in directions parallel to a first flat surface and a second flat surface of an installation reference jig to install the honeycomb segments in predetermined positions via a paste-like joining material on the installation reference jig by use of the installation reference jig having the first flat surface and the second flat surface forming a right angle therebetween, and then the joining material is dried and cured to join the plurality of honeycomb segments together. In the preparation method, in at least a part of a process of successively installing the plurality of honeycomb segments in the predetermined positions, when a new honeycomb segment is installed, at least a part of the installed honeycomb segments is pressurized and held in the predetermined positions so that the already installed honeycomb segments are not displaced.
    Type: Application
    Filed: November 20, 2008
    Publication date: March 19, 2009
    Applicant: NGK INSULATORS, LTD.
    Inventors: Akifumi NISHIO, Takao TANI, Jun INOUE
  • Patent number: 7309277
    Abstract: A method of manufacturing a honeycomb structure of the present invention is a method of obtaining a honeycomb structure 10 having a predetermined shape by processing a peripheral portion of a crude honeycomb structure 2, the method being characterized in that the peripheral portion of the crude honeycomb structure 2 is processed by a cutter having linear cut-off device. It is possible to effectively manufacture a honeycomb structure suitably used in a carrier for a catalyst having a catalytic action, for use in internal combustion engine, boiler, chemical reactor, reformer for fuel cell, etc., or as a filter for trapping particulate matter present in an exhaust gas by the method at low cost.
    Type: Grant
    Filed: March 7, 2003
    Date of Patent: December 18, 2007
    Assignee: NGK Insulators, Ltd.
    Inventors: Akifumi Nishio, Toshiharu Kondo, Takashi Noro
  • Publication number: 20050166729
    Abstract: A method of manufacturing a honeycomb structure of the present invention is a method of obtaining a honeycomb structure 10 having a predetermined shape by processing a peripheral portion of a crude honeycomb structure 2, the method being characterized in that the peripheral portion of the crude honeycomb structure 2 is processed by a cutter having linear cut-off device. It is possible to effectively manufacture a honeycomb structure suitably used in a carrier for a catalyst having a catalytic action, for use in internal combustion engine, boiler, chemical reactor, reformer for fuel cell, etc., or as a filter for trapping particulate matter present in an exhaust gas by the method at low cost.
    Type: Application
    Filed: March 7, 2003
    Publication date: August 4, 2005
    Applicant: NGK INSULATORS, LTD.
    Inventors: Akifumi Nishio, Toshiharu Kondo, Takashi Noro
  • Patent number: 6471779
    Abstract: A gas feed ceramic structure for feeding a gas into a semiconductor-producing apparatus, includes a planar substrate having a gas-feeding surface and a rear surface. The planar substrate has depressions formed from the rear surface toward the gas-feeding surface to define thin portions between the depressions and the gas-feed surface. Each of the thin portions includes a plurality of gas feed holes for feeding the gas to a side of the gas-feeding surface of the substrate, and one open end of the gas feed holes is provided at the gas-feeding surface of the substrate, and the other open end faces the depressions.
    Type: Grant
    Filed: April 26, 2000
    Date of Patent: October 29, 2002
    Assignee: NGK Insulators, Ltd.
    Inventors: Akifumi Nishio, Masahiro Hori, Naohito Yamada
  • Patent number: 5954567
    Abstract: A process for machining edge portions of a ceramic article preform without chipping includes grinding in such consecutive machining steps and machining directions that a chipped portion which results in a machined part of the edge portion in a machining step, is removed by any succeeding. Further, a lastly remaining part of the edge portions of the ceramic article preform is machined in a final step without chipping, thereby enabling the edge portion of the ceramic article preform to be ground without chipping.
    Type: Grant
    Filed: October 2, 1997
    Date of Patent: September 21, 1999
    Assignees: NGK Insulators, Ltd., NGK Ceramic Europe S.A.
    Inventors: Akifumi Nishio, Carine Anne-Marie Claudine Dewitte, Jeffrey Philip John Pattimore
  • Patent number: 5893793
    Abstract: A process for chucking and machining an elongated cylindrical article made of a ceramic material according to the present invention, comprises the steps of: (1) chucking the elongated cylindrical ceramic article between chuck heads at longitudinally opposite end portions of said ceramic article; (2) holding the elongated cylindrical article between the chuck heads under such a low chucking pressure as allowing the ceramic article to slip inside a driven side chuck head while being kept inside the chuck heads at the opposite end portions, and slipping the ceramic article inside the chuck heads for a given time under rotation of a driving chuck head so that any positional deviation between the location of a center axis passing centers of of the chuck heads and an axis of the ceramic article may be removed due to a self aligning centrifugal action of the ceramic article; (3) raising the chucking pressure of the chuck heads to such a level as required for machining the ceramic article; and (4) then machining a su
    Type: Grant
    Filed: October 2, 1997
    Date of Patent: April 13, 1999
    Assignees: NGK Insulators, Ltd., NGK Ceramic Europe S.A.
    Inventors: Akifumi Nishio, Carine Anne-Marie Claudine Dewitte, Jeffrey Philip John Pattimore